To address the issues of high ductile-brittle transition temperature (DBTT) and poor hot workability of tungsten alloys, this study investigates the effect of Co doping on the high-temperature deformation behavior and dynamic recrystallization (DRX) mechanism of 93 W-Ni-Fe alloys fabricated by liquid-phase sintering. Two alloy systems, 93 W-4.9Ni-2.1Fe and 93 W-4.9Ni-1.6Fe-0.5Co, were subjected to hot compression tests under deformation temperatures of 900–1300 °C and strain rates of 0.001–10s−1. True stress-true strain curves were obtained, and microstructural evolution was characterized using EBSD and TEM.
The results show that at the same temperature and strain rate, 93 W-0.5Co exhibits a more significant softening trend than 93 W-0Co, as trace Co reduces dislocation energy and promotes dislocation movement. Based on the hyperbolic sine Arrhenius model, constitutive equations for the two alloys were established and the thermal processing map based on the dynamic material model (DMM) was constructed. EBSD and TEM analyses reveal a dual role of Co in regulating DRX: under low-temperature and high-strain-rate conditions, Co segregates inside tungsten particles to form dislocation pinning sites, hindering dislocation slip and annihilation, thereby inhibiting DRX and resulting in higher LAGB proportion and KAM value in 93 W-0.5Co. Under high-temperature and low-strain-rate conditions, Co acts as heterogeneous nucleation cores for recrystallization, reducing grain boundary energy and activation energy for dislocation movement, thus promoting DRX—93 W-0.5Co achieves a higher recrystallization fraction (56.7 % for GOS < 2 %) than 93 W-0Co (44.7 %). This study provides a theoretical basis for the optimal design of hot working processes for Co-strengthened tungsten alloys.
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