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Processing and characterization of bicontinuous W50Cu composite produced by entangled fiber plasma sintering (ETFPS) route 纠缠光纤等离子烧结(ETFPS)制备双连续w50cu复合材料的工艺与表征
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-03 DOI: 10.1016/j.ijrmhm.2026.107653
A. Zamani Alishah, M. Baniasadi, G. Faraji
Tungsten–copper (WCu) composites are widely applied in electrical and thermal management systems, yet conventional fabrication methods are often constrained by incomplete densification, weak interfacial bonding, anisotropy, and the well-known trade-off between hardness and electrical conductivity. In this study, a novel entangled fiber plasma sintering (ETFPS) approach was employed to fabricate bicontinuous W50Cu composite. The method involves crumpling Cu and W fibers into highly entangled three-dimensional architectures, followed by compaction and consolidation via spark plasma sintering (SPS). This process ensures intimate interfacial contact, suppresses void formation, and promotes effective metallurgical bonding. Microstructural analysis revealed excellent bonding across CuCu, CuW, and even WW interfaces, accompanied by nearly full densification (∼99.84 % relative density). Remarkably, these results were achieved at far lower pressure (40 MPa) and temperature than conventional powder-based or high-temperature processing routes. The isotropic fiber arrangement generated by ETFPS suppressed preferential alignment, leading to uniform properties along different directions. Hardness values were measured as 383.4 HV in the radial direction (RD) and 409.3 HV in the axial direction (AD), with only ∼6 % variation. Similarly, electrical conductivity reached 65.3 % IACS (RD) and 64.4 % IACS (AD), differing by just 1.4 %. The results highlight ETFPS as a versatile and efficient route for producing isotropic W50Cu composites with superior multifunctional performance.
钨铜(WCu)复合材料广泛应用于电气和热管理系统,但传统的制造方法往往受到不完全致密化、界面结合弱、各向异性以及硬度和导电性之间众所周知的权衡的限制。本研究采用纠缠光纤等离子烧结(ETFPS)方法制备了双连续W50Cu复合材料。该方法包括将Cu和W纤维揉成高度纠缠的三维结构,然后通过火花等离子烧结(SPS)进行压实和固结。这一过程确保了紧密的界面接触,抑制了空洞的形成,并促进了有效的冶金结合。显微结构分析显示,CuCu、CuW甚至WW界面之间的键合良好,并伴有几乎完全致密化(相对密度约99.84%)。值得注意的是,这些结果是在远低于传统粉末基或高温工艺路线的压力(40 MPa)和温度下获得的。ETFPS产生的各向同性纤维排列抑制了优先取向,导致不同方向的性能均匀。测得的硬度值在径向(RD)为383.4 HV,轴向(AD)为409.3 HV,变化幅度只有~ 6%。同样,电导率达到65.3% IACS (RD)和64.4% IACS (AD),仅相差1.4%。结果表明,ETFPS是制备具有优异多功能性能的各向同性W50Cu复合材料的一种通用和有效的途径。
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引用次数: 0
Effect of vacuum annealing temperature and time on the recrystallisation behavior of cold rolled niobium alloy C-103 sheets 真空退火温度和时间对冷轧铌合金C-103板材再结晶行为的影响
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-09 DOI: 10.1016/j.ijrmhm.2026.107671
Ravi Ranjan Kumar , Kartikey Sharma , Varsha Florist , Namit Pai , Debasis Tripathy , S.V.S. Narayana Murty
Niobium alloy C-103 is the lightest among the refractory alloy family and is widely used for high temperature applications in aerospace propulsion systems. In the present study, sheets of 2 × 1000 × 1000 mm were processed through cold rolling. However, the cold rolled sheets exhibited higher strength with a significant reduction in percentage elongation (ductility), making them unsuitable for further cold forming process, such as the fabrication of divergent sections of rocket engines. In order to eliminate the residual stresses and obtain a strain-free microstructure, the cold rolled sheets have been vacuum annealed at varying temperatures of 1100 °C, 1200 °C and 1300 °C for 1, 2 and 4 h. Detailed microstructural analysis and mechanical properties evaluation has been carried out on vacuum annealed samples for arriving at optimum annealing parameters. It is noted that the samples annealed at 1100 °C had remnant elongated grains, whereas coarsening of grains was noticed for samples annealed at 1300 °C for 4 h. The samples annealed at 1200 °C for 2 and 4 h had an optimum grain size of 33 and 39 μm, respectively. The corresponding 0.2 % yield strength, ultimate tensile strength and % elongation for 2 h and 4 h condition was 276 ± 4.4 MPa, 385 ± 3.5 MPa, 39.6 ± 3.1% and 271 ± 1.8 MPa, 388 ± 1.5 MPa, 37.8 ± 1%, respectively. Further, an attempt has been made to understand the grain growth kinetics with respect to variation in annealing temperatures and time. The activation energy was estimated to be 792 kJ/mol in the temperature range of 1100–1300 °C for this alloy. The 0.2% yield strength of C-103 material was further correlated to the grain size, as per Hall-Petch relation and the values of σ0 (lattice friction resistance constant) and k0 (grain boundary barrier constant) were estimated to be 210 MPa and 356 MPaμm, respectively.
铌合金C-103是耐火合金家族中最轻的一种,广泛用于航天推进系统的高温应用。本研究采用冷轧工艺加工2 × 1000 × 1000 mm薄板。然而,冷轧薄板表现出更高的强度,但伸长率(延展性)显著降低,这使得它们不适合进一步的冷成形工艺,例如制造火箭发动机的发散部分。为了消除残余应力,获得无应变的微观组织,在1100℃、1200℃和1300℃的不同温度下对冷轧薄板进行了1、2和4小时的真空退火。为了获得最佳退火参数,对真空退火样品进行了详细的组织分析和力学性能评估。结果表明,1100℃退火后的样品有残余的拉长晶粒,而1300℃退火4 h后的样品有晶粒粗化现象,1200℃退火2 h和4 h的样品的晶粒尺寸分别为33 μm和39 μm。2 h和4 h的0.2%屈服强度、极限抗拉强度和伸长率分别为276±4.4 MPa、385±3.5 MPa、39.6±3.1%和271±1.8 MPa、388±1.5 MPa、37.8±1%。此外,还试图了解晶粒生长动力学与退火温度和时间的变化有关。在1100 ~ 1300℃的温度范围内,合金的活化能为792 kJ/mol。C-103材料的0.2%屈服强度进一步与晶粒尺寸相关,根据Hall-Petch关系,σ0(晶格摩擦阻力常数)和k0(晶界势垒常数)分别为210 MPa和356 MPaμm。
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引用次数: 0
Dose-dependent irradiation embrittlement in tungsten: A predictive model based on grain plasticity mechanisms 钨的剂量依赖性辐照脆化:基于晶粒塑性机制的预测模型
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-20 DOI: 10.1016/j.ijrmhm.2026.107686
C. Robertson , D. Terentyev , E. Gaganidze , C. Chang
This paper presents a radiation embrittlement model applicable to polycrystalline BCC tungsten, in the context of fusion reactor technology. BCC tungsten fracture response is temperature and dose-dependent, due to critical sub-grain plasticity mechanisms and their interaction with brittle fracture initiators. Mesoscale plasticity effects are treated using a comprehensive, close-form analytical expression, accounting for thermally activated slip and cross-slip influences. In practice, the number of slip bands generated in all the grains of a macroscopic grain aggregate is calculated first, for a given plastic strain increment. The results associated with different temperature and dose conditions are then side-by-side compared with corresponding experimental fracture toughness data up to 1100 °C. To demonstrate the predictive model capability, we successfully apply our methodology to the case of tungsten irradiated by neutrons up to 1 dpa. The proposed approach to predict the embrittlement does not use any data adjustment, is based on the SEM-EBDS microstructure of the investigated material, possesses distinctive predictive capacities and is directly applicable in support of advanced design rules to ensure safety during nuclear operation of fusion reactors.
本文提出了一种适用于多晶BCC钨的辐射脆化模型。由于临界亚晶塑性机制及其与脆性断裂引发剂的相互作用,BCC钨断裂响应是温度和剂量相关的。中尺度塑性效应是用一个综合的、封闭的解析表达式来处理的,考虑了热激活滑移和交叉滑移的影响。在实践中,对于给定的塑性应变增量,首先计算宏观颗粒聚集体中所有颗粒中产生的滑移带的数量。然后,将不同温度和剂量条件下的实验结果与相应的高达1100℃的断裂韧性数据进行对比。为了证明预测模型的能力,我们成功地将我们的方法应用于钨被高达1dpa的中子照射的情况。所提出的脆化预测方法不需要任何数据调整,基于所研究材料的SEM-EBDS微观结构,具有独特的预测能力,可直接用于支持先进的设计规则,以确保核聚变反应堆的核运行安全。
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引用次数: 0
Recycling of cemented carbide scrap via molten salt electrolysis and in-situ ball milling coupled with carbonization 熔盐电解-原位球磨-碳化法回收硬质合金废料
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-12 DOI: 10.1016/j.ijrmhm.2026.107672
Xia Yang , Ji Zhang , Man Wang , Liwen Zhang , Xiaoli Xi , Zuoren Nie
Recycling of cemented carbide scrap is crucial to mitigate the scarcity of strategic tungsten and cobalt resources. The primary challenges in recycling of cemented carbide scraps lie in their high hardness and excellent stability. In this study, a novel recycling approach was proposed by integrating molten salt electrolysis and in-situ ball milling coupled with carbonization. The phase evolution throughout the recycling process was investigated by combined characterization techniques including X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM). The cemented carbide scrap of WC-23Co was successfully pulverized by molten salt electrolysis, resulting in powders containing various phases of WC, Co6W6C, Co3W, Co, and W2C. Moreover, recycled WC-Co composite powders were obtained by further in-situ ball milling coupled with carbonization at 800 °C, which was attributed to the microstructure modifications introduced by high-energy ball milling.
硬质合金废料的回收利用对于缓解战略钨钴资源的短缺至关重要。硬质合金废料的高硬度和优异的稳定性是回收利用的主要挑战。本研究提出了一种熔盐电解与原位球磨耦合碳化相结合的新型回收方法。采用x射线衍射(XRD)、扫描电子显微镜(SEM)和透射电子显微镜(TEM)等综合表征技术研究了回收过程中的相演化过程。采用熔盐电解法成功粉碎了WC- 23co硬质合金废料,得到了含有WC、Co6W6C、Co3W、Co、W2C等不同相的粉末。在800 °C下进行原位球磨和碳化,得到了可回收的WC-Co复合粉末,这是由于高能球磨引入了微观结构的改变。
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引用次数: 0
Thermomechanical processing induced microstructural tuning for synergistic enhancement of structural and functional performance in WCu immiscible composite 热机械加工诱导微观结构调整以协同增强钨铜非混相复合材料的结构和功能性能
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-16 DOI: 10.1016/j.ijrmhm.2026.107681
Peng-Cheng Cai , Kai-Fei Wang , Guo-Hua Zhang , Kuo-Chih Chou
WCu composites combine high strength, rigidity, and low thermal expansion coefficient of W with excellent electrical and thermal conductivity of Cu, endowing them with broad application prospects in a broad application. However, the intrinsic immiscibility between W and Cu leads weak interfacial bonding, posing a long-standing challenge to their high-performance applications. Although the introduction of a third component is widely recognized as an effective mean of improving interfacial compatibility, it is often achieved at the expense of electrical and thermal performance. In this study, fine-grained WCu composites were subjected to precisely tailored thermomechanical processing (rolling and annealing). On the one hand, the formation of heterointerface-induced stacking faults was promoted, and the substructures introduced by rolling enhanced the plastic deformability of the W particles. Through these coupled effects, load transfer and dislocation motion across the two phases were effectively regulated, leading to a pronounced improvement in overall mechanical performance. On the other hand, the continuity of the Cu phase was enhanced and charge transport pathways were optimized, thereby resulting in improvement of electrical conductivity. These findings provide new insights into the tuning of phase configurations in immiscible metal composites, offering a viable pathway for the synergistic optimization of multiple properties.
钨铜复合材料结合了钨的高强度、高刚性、低热膨胀系数和铜优异的导电性和导热性,在广泛的应用中具有广阔的应用前景。然而,W和Cu之间固有的不互溶导致了弱的界面键合,这对它们的高性能应用构成了长期的挑战。虽然引入第三个组件被广泛认为是改善界面兼容性的有效手段,但它通常是以牺牲电气和热性能为代价实现的。在这项研究中,细晶粒的钨铜复合材料进行了精确定制的热处理(轧制和退火)。一方面促进了异质界面诱导层错的形成,轧制引入的亚结构增强了W颗粒的塑性变形能力;通过这些耦合效应,载荷传递和位错在两相之间的运动得到了有效的调节,从而显著提高了整体力学性能。另一方面增强了Cu相的连续性,优化了电荷输运途径,从而提高了电导率。这些发现为非混相金属复合材料相结构的调整提供了新的见解,为多种性能的协同优化提供了可行的途径。
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引用次数: 0
Effect of WC on grain refinement of binder alloy in EB-PBFed CuNiFeSnTi/WC/diamond composites WC对EB-PBFed CuNiFeSnTi/WC/金刚石复合材料粘结剂合金晶粒细化的影响
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-05 DOI: 10.1016/j.ijrmhm.2026.107654
Zihan Yang , Ruochong Wang , Huixia Li , Yafeng Yang , Yong Liu , Weiwei He
With the developments of deep mining and oiling, the rotary drilling bit encounter the urgent requirements of high wear resistance and structural-functional integration. In this work, EB-PBF (Electron beam powder bed fusion) was utilized to fabricate CuNiFeSnTi/WC/diamond composites for drilling matrix body. The dissolution and precipitation of carbides, and their effects on the grain refinement of CuNiFeSnTi alloy were investigated. The results demonstrated that the dissolution of cast tungsten carbide, resulting in detached cast tungsten carbide particles and (Ti,W)C1-x precipitates, refined the grains by the grain boundary pinning and heterogeneous nucleation. The EB-PBFed composites show satisfactory mechanical properties of 667.08 ± 20.51 MPa and excellent wear resistance properties at E = 36 J/mm3. The drilling matrix body made of CuNiFeSnTi/WC/diamond composites can enhance body durability and hence protection of polycrystalline diamond compact cutters.
随着深部开采和注油技术的发展,对旋转钻头提出了高耐磨性和结构功能一体化的迫切要求。本研究利用EB-PBF(电子束粉末床熔合)制备了用于钻孔基体体的CuNiFeSnTi/WC/金刚石复合材料。研究了碳化物的溶解、析出及其对CuNiFeSnTi合金晶粒细化的影响。结果表明:铸态碳化钨的溶蚀使铸态碳化钨颗粒析出,析出(Ti,W)C1-x相,并通过晶界钉扎和非均相形核使晶粒细化;EB-PBFed复合材料的力学性能为667.08±20.51 MPa,在E = 36 J/mm3时具有优异的耐磨性。CuNiFeSnTi/WC/金刚石复合材料制成的钻孔基体体可以提高基体的耐久性,从而保护聚晶金刚石紧凑刀具。
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引用次数: 0
Correlation analyses of molten pool morphology and microstructure of tungsten prepared via powder bed fusion additive manufacturing 粉末床熔融增材制造钨熔池形貌与微观结构的相关性分析
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-19 DOI: 10.1016/j.ijrmhm.2026.107678
Jianning Gan , Yunfeng Feng , Rongpei Wang , Keyang Li , Zhiqing Xu , Mengda Hou , Ruoyu Qi , Ming Zhao , Xiaobo Han , Jingyuan Zhang , Yuehuan Li , Baorui Du , Feng Lin , Daming Zhuang , Hao Chen , Qianming Gong
Strong textures are always the inevitable hurdles in achieving isotropic performance for pure tungsten (W) manufactured by laser powder bed fusion (LPBF) or electron beam powder bed fusion (EB-PBF). Intrinsically, the ultimate texture is determined by the characters of original molten pool and so in this work, the correlation between the molten pool morphology of pure tungsten during LPBF and EB-PBF process and the ultimate solidification microstructure was explored by experiments and finite element analyses (FEAs). The molten pool morphology of LPBF W was deep and narrow, being called the keyhole mode, and in contrast, the molten pool morphology of EB-PBF W was shallow and wide, being called the conduction mode. According to FEAs, we found that the direction of temperature gradient was generally vertical to the contour line of molten pool bottom towards the center of the molten pool surface. In the keyhole mode molten pool during LPBF process, due to the large depth-to-width ratio, the direction of temperature gradient, pointing centripetally from the bottom contour line to the upper center of the molten pool, changed sharply with the shrinking of molten pool during solidification process, consequently, the primary dendrites, initially vertical to the contour line of molten pool bottom, would collide with each other during their growing along the rapidly varying direction of the temperature gradient, and thus the unidirectional epitaxial growth of primary dendrites would be interrupted, which resulted in bowl-shaped grains and 〈111〉 textures. Differently, the direction of temperature gradient would change more slowly along the shrinking of molten pool during the solidification process of EB-PBF process for the depth-to-width ratio was much smaller in the conduction mode than that in the keyhole mode, so the unidirectional epitaxial growth of the primary dendrites could continue without frequent interruption, and thus typical columnar grains and <111>, 〈001〉 binary textures were formed in EB-PBF W. The results about the correlation of the molten pool morphology and the ultimate microstructure might conduce to find novel approaches for tailoring the textures of tungsten prepared by additive manufacturing.
强织构是激光粉末床熔合(LPBF)或电子束粉末床熔合(EB-PBF)制备纯钨(W)实现各向同性性能的不可避免的障碍。从本质上说,最终组织是由原始熔池的特征决定的,因此本研究通过实验和有限元分析,探讨了纯钨在LPBF和EB-PBF过程中的熔池形貌与最终凝固组织的关系。LPBF W的熔池形态深而窄,称为锁孔模式;EB-PBF W的熔池形态浅而宽,称为导通模式。通过有限元分析,我们发现温度梯度的方向一般垂直于熔池底部等高线,朝向熔池表面的中心。在LPBF过程中,在钥匙孔型熔池中,由于深宽比较大,随着熔池的缩小,凝固过程中温度梯度的方向从底部轮廓线向心指向熔池上部中心的方向发生了急剧变化,导致初生枝晶最初垂直于熔池底部轮廓线;在沿温度梯度快速变化的方向生长过程中,会相互碰撞,导致初生枝晶的单向外延生长中断,形成碗状晶粒和< 111 >织构。不同的是,在EB-PBF工艺凝固过程中,随着熔池的缩小,温度梯度的方向变化更慢,因为导电模式下的深宽比远小于锁孔模式,因此初生枝晶的单向外延生长可以继续而不会频繁中断,形成典型的柱状晶粒和<;111>;在EB-PBF w中形成了< 001 >的二元织构。有关熔池形貌与最终微观结构的相关性的研究结果,可能有助于找到利用增材制造方法定制钨织构的新方法。
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引用次数: 0
Microstructure and tribological behavior over a wide temperature range of TiCrTaMoSi-based composites fabricated via spark plasma sintering 火花等离子烧结制备的ticrtamosi基复合材料的微观结构和宽温度范围内的摩擦学性能
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-06-01 Epub Date: 2026-01-22 DOI: 10.1016/j.ijrmhm.2026.107692
H.J. Jin , J.X. Fang , H.T. He , Y.B. Li , Z.L. Jiang , Y. Shen , X.Y. Zhou , T.T. Guo , G.Q. Yang , H. Li , M. Wen
In this work, Ti0.6Cr3TaMoSi0.06C0.1 and Ti0.6Cr3TaMoSi0.06-Ag-CaF2/BaF2 composites were fabricated via spark plasma sintering (SPS). Their microstructures were characterized, and tribological properties were evaluated at 25 °C, 350 °C, and 800 °C. The Ti0.6Cr3TaMoSi0.06C0.1 composite consists of Laves phase, BCC phase, Ta2C, and TiC, exhibiting a high microhardness of 1010 HV. In contrast, the composite containing lubricating phases is mainly composed of BCC phase, Laves phase, as well as Ag and fluoride phases, with a reduced hardness of 534 HV. Under a 10 mm-diameter Si3N4 ball counterpart, a normal load of 20 N, a sliding speed of 10 mm/s, and a test duration of 30 min, Ti0.6Cr3TaMoSi0.06C0.1 shows friction coefficient and wear rate that first increase and then decrease with temperature. The friction coefficients at room temperature, 350 °C, and 800 °C are 0.91, 1.23, and 0.81, respectively, while the corresponding wear rates are 23, 8.5, and 5.03 × 10−5 mm3/(Nm). The composite with lubricating phases exhibits lower friction coefficients across the tested temperature range (0.54, 0.58, and 0.69 at room temperature, 350 °C, and 800 °C, respectively). However, its wear rates at 350 °C and 800 °C reach 22.9 and 30.8 × 10−5 mm3/(Nm), which are significantly higher than those of Ti0.6Cr3TaMoSi0.06C0.1. The superior high-temperature wear resistance of Ti0.6Cr3TaMoSi0.06C0.1 is primarily attributed to the formation of a dense composite oxide glaze layer that effectively protects the substrate. The prepared composites exhibit excellent wear resistance over a wide temperature range, making them promising candidates for the fabrication and protection of wear-resistant components under harsh thermal conditions.
采用放电等离子烧结(SPS)法制备了Ti0.6Cr3TaMoSi0.06C0.1和ti0.6 cr3tamosi0.06 ag - caf2 /BaF2复合材料。在25°C、350°C和800°C下对其微观结构进行了表征,并对其摩擦学性能进行了评估。Ti0.6Cr3TaMoSi0.06C0.1复合材料由Laves相、BCC相、Ta2C和TiC组成,显微硬度高达1010hv。含润滑相的复合材料主要由BCC相、Laves相以及Ag和氟化物相组成,硬度降低至534 HV。在直径为10 mm的Si3N4球、法向载荷为20 N、滑动速度为10 mm/s、测试时间为30 min的条件下,Ti0.6Cr3TaMoSi0.06C0.1的摩擦系数和磨损率随温度的升高呈现先升高后降低的趋势。室温、350℃和800℃下的摩擦系数分别为0.91、1.23和0.81,相应的磨损率分别为23、8.5和5.03 × 10−5 mm3/(Nm)。具有润滑相的复合材料在测试温度范围内表现出较低的摩擦系数(在室温、350℃和800℃分别为0.54、0.58和0.69)。而在350℃和800℃时,其磨损率分别达到22.9和30.8 × 10−5 mm3/(Nm),显著高于Ti0.6Cr3TaMoSi0.06C0.1。Ti0.6Cr3TaMoSi0.06C0.1具有优异的高温耐磨性,主要是由于形成了致密的复合氧化釉层,有效地保护了基体。所制备的复合材料在很宽的温度范围内表现出优异的耐磨性,使其成为在恶劣热条件下制造和保护耐磨部件的有希望的候选者。
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引用次数: 0
Multiphase design of (Ti,W,Ta)C-SiC-WSi2 ceramics via in-situ reaction sintering: microstructure-property relationships and high-temperature oxidation mechanisms 原位反应烧结(Ti,W,Ta)C-SiC-WSi2陶瓷的多相设计:显微结构-性能关系和高温氧化机理
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2025-11-29 DOI: 10.1016/j.ijrmhm.2025.107579
Yang Yang , Boxin Wei , Yunfeng Gao , Dong Wang , Lei Chen , Yujin Wang
A novel (Ti,W,Ta)C-SiC-WSi2 multiphase ceramic was synthesized via in-situ reaction hot-pressing sintering at 1600 °C, using (Ti,W,Ta)C and Si powders as raw materials. The introduction of Si generated SiC and WSi2 through in-situ reactions, refining microstructure of ceramics. Grain boundary diffusion and (Ti,W,Ta)C1-x particle migration promoted the formation of secondary intragranular SiC, constructing a unique inter/intragranular SiC-reinforced structure. The in-situ reaction product SiC exhibited specific crystallographic orientation relationships with both (Ti,W,Ta)C and WSi2, significantly improving interfacial bonding strength and crack propagation resistance. The TWT10S sample (containing 5.20 wt% SiC and 4.11 wt% WSi₂) exhibited excellent mechanical performance: flexural strength (‌605 ± 53 MPa‌) and fracture toughness (‌5.1 MPa·m1/2‌). The in-situ formed SiC endowed the material with intrinsic oxidation resistance. The 5 mol% Si sample achieved optimal performance due to the formation of a continuous, dense SiO2 protective film at 1000 °C. This study provided a theoretical foundation for developing high-performance ultra-high-temperature ceramics.
以(Ti,W,Ta)C和Si粉体为原料,在1600℃下原位反应热压烧结制备了新型(Ti,W,Ta)C- sic - wsi2多相陶瓷。引入Si通过原位反应生成SiC和WSi2,细化陶瓷的微观结构。晶界扩散和(Ti,W,Ta)C1-x粒子迁移促进了次生晶内SiC的形成,构建了独特的晶间/晶内SiC增强结构。原位反应产物SiC与(Ti,W,Ta)C和WSi2均表现出特定的晶体取向关系,显著提高了界面结合强度和抗裂纹扩展能力。TWT10S样品(含5.20 wt% SiC和4.11 wt% WSi₂)具有优异的力学性能:抗弯强度(605±53 MPa)和断裂韧性(5.1 MPa·m1/2)。原位形成的碳化硅使材料具有固有的抗氧化性。5mol % Si样品在1000℃下形成了连续致密的SiO2保护膜,从而获得了最佳性能。该研究为开发高性能超高温陶瓷提供了理论基础。
{"title":"Multiphase design of (Ti,W,Ta)C-SiC-WSi2 ceramics via in-situ reaction sintering: microstructure-property relationships and high-temperature oxidation mechanisms","authors":"Yang Yang ,&nbsp;Boxin Wei ,&nbsp;Yunfeng Gao ,&nbsp;Dong Wang ,&nbsp;Lei Chen ,&nbsp;Yujin Wang","doi":"10.1016/j.ijrmhm.2025.107579","DOIUrl":"10.1016/j.ijrmhm.2025.107579","url":null,"abstract":"<div><div>A novel (Ti,W,Ta)C-SiC-WSi<sub>2</sub> multiphase ceramic was synthesized via in-situ reaction hot-pressing sintering at 1600 °C, using (Ti,W,Ta)C and Si powders as raw materials. The introduction of Si generated SiC and WSi<sub>2</sub> through in-situ reactions, refining microstructure of ceramics. Grain boundary diffusion and (Ti,W,Ta)C<sub>1-<em>x</em></sub> particle migration promoted the formation of secondary intragranular SiC, constructing a unique inter/intragranular SiC-reinforced structure. The in-situ reaction product SiC exhibited specific crystallographic orientation relationships with both (Ti,W,Ta)C and WSi<sub>2</sub>, significantly improving interfacial bonding strength and crack propagation resistance. The TWT10S sample (containing 5.20 wt% SiC and 4.11 wt% WSi₂) exhibited excellent mechanical performance: flexural strength (‌605 ± 53 MPa‌) and fracture toughness (‌5.1 MPa·m<sup>1</sup>/<sup>2</sup>‌). The in-situ formed SiC endowed the material with intrinsic oxidation resistance. The 5 mol% Si sample achieved optimal performance due to the formation of a continuous, dense SiO<sub>2</sub> protective film at 1000 °C. This study provided a theoretical foundation for developing high-performance ultra-high-temperature ceramics.</div></div>","PeriodicalId":14216,"journal":{"name":"International Journal of Refractory Metals & Hard Materials","volume":"136 ","pages":"Article 107579"},"PeriodicalIF":4.6,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145619618","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Rapid consolidation of cemented tungsten carbide via ultrafast high-temperature sintering 超快高温烧结硬质合金硬质合金的快速固结
IF 4.6 2区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-04-01 Epub Date: 2025-11-30 DOI: 10.1016/j.ijrmhm.2025.107582
Daiki Akutagawa, Keita Ihara, Toshiki Sato, Tomoharu Tokunaga, Takahisa Yamamoto
Ultrafast high-temperature sintering (UHS) has garnered attention for facilitating rapid sintering by employing carbon felt as a heat source. In particular, the low oxygen partial pressure achieved by the carbon heater is effective for sintering carbides in a short duration. In this study, WC-11mass%Co was used as a model cemented carbide material to investigate the densification conditions and the resulting alloy microstructure obtained during UHS. A dense alloy composed of only WC and γ-phases was obtained using a dwell time of only 60 s by setting the sintering temperature (carbon felt current) above the eutectic temperature between WC and the γ-phase. Scanning transmission electron microscopy revealed a characteristic microstructure at the WC/γ-phase interface, resulting from the rapid cooling rate achieved by turning off the carbon felt current at the end of UHS. The presence of steps was observed on the WC (0001) surface, but not on the {101¯0} surfaces. Additionally, the WC1-X phase, a structurally relaxed phase, was not observed on the WC (0001) surface. However, extending the dwell time to 90 s led to the formation of numerous voids, substantially decreasing the density. The formation of these voids is attributed to localized current concentration within the alloy during UHS. To prevent current inflow during UHS, a thin alumina single-crystal plate was inserted between the carbon felt and the green compact. This effectively suppressed the current inflow, resulting in a dense alloy without voids. To ensure electrical insulation from the carbon felt is essentially necessary for UHS of cemented carbides.
超快高温烧结(UHS)是一种利用碳毡作为热源实现快速烧结的烧结技术。特别是,通过碳加热器获得的低氧分压对于在短时间内烧结碳化物是有效的。本研究以WC-11mass%Co为模型硬质合金材料,研究超高温淬火的致密化条件和合金显微组织。将烧结温度(碳毡电流)设置在WC与γ相之间的共晶温度以上,在60 s的停留时间内获得了仅由WC和γ相组成的致密合金。扫描透射电子显微镜显示WC/γ-相界面处有一个特征性的微观结构,这是由于在UHS末端关闭碳毡电流而获得的快速冷却速率所致。在WC(0001)表面观察到台阶的存在,但在{101¯0}表面没有观察到台阶的存在。此外,WC(0001)表面未观察到结构松弛相WC1-X。然而,将停留时间延长至90 s会导致大量空洞的形成,从而大大降低了密度。这些空洞的形成是由于在UHS过程中合金内部的局部电流浓度造成的。为了防止电流在UHS期间流入,在碳毡和绿色压块之间插入了薄氧化铝单晶板。这有效地抑制了电流流入,使合金致密而无空洞。确保与碳毡的电绝缘对于硬质合金的UHS是必不可少的。
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International Journal of Refractory Metals & Hard Materials
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