The environmental control system (ECS) of an aircraft manages pressure and temperature to establish a comfortable environment for passengers and crew, while ensuring efficient functioning of electronic equipment using a bleed/bleedless air cycle system (ACS). However, the adoption of ACS is limited by its low coefficient of performance (COP). Interest in low global warming potential (GWP) refrigerants for vapor compression refrigeration systems (VCRS) has increased, driven by regulations such as the Kigali Amendment to the Montreal Protocol and EU Regulation 517/2014, which promote environmental sustainability. This study incorporated both simulation and experimental approaches to evaluate the performance of the proposed VCRS-based ECS using the low-GWP refrigerant R1234yf. The experimental validation confirmed the precision of the VCRS-based ECS numerical simulation, showing that the variations in the cooling capacity and evaporator air-side temperature were ±15% and ±2%, respectively. The proposed VCRS-based ECS achieved a system cooling capacity of 30.27 kW and COP of 1.01 with the low-GWP refrigerant R1234yf during cruising. Independently, the VCRS cycle attained a COP of 12.58 at specific saturation pressures and temperatures in the evaporator and condenser. The study concluded that R1234yf demonstrated performance characteristics similar to those of R134a and had low GWP and total equivalent warming impact (TEWI), making it a suitable alternative to R134a in ECSs.
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