Energy efficiency and waste heat recovery have become crucial challenges in refrigeration technology, especially with the increasing demand for sustainable and environmentally friendly cooling systems. In this paper, a hybrid thermoelectric generator system and vapor compression refrigeration, operated with R600a refrigerant, are analyzed with respect to utilizing waste heat sources as a means of generating electric power and enhancing the system’s efficacy. The experimental setup consists of a conventional vapor compression refrigeration cycle combined with thermoelectric generator modules between an aluminum cooling block. The experimental setup includes varying cooling water rates, ranging from 0.5 to 3.0 L/min, and condenser temperatures of 35 °C, 40 °C, and 45 °C to examine the influence of operating conditions on both thermal and electrical performance. The findings reveal that increasing water flow dramatically enhances cold-side heat transfer, resulting in a 40 °C temperature difference across the TEG, measured at a 45 °C condenser temperature, compared to 22.5 °C. Therefore, the electrical power output fluctuates from 0.05 W to 1.05 W, and the TEG efficiency reaches up to 2.2%, which is comparable to the best commercially available bismuth-telluride modules. The compressor pressure ratio and discharge temperature are reduced by 10% and 5 °C, respectively, which increases the system’s COP improvement to 7.9% and approximately 8% of total energy recovery. These findings confirm the thermodynamic benefit of TEG integration functioning as a desuperheating system for simultaneous cooling, power generation, and energy recovery.
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