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The effects of laser-assisted heat treatment on warm formability of dual-phase materials 激光辅助热处理对双相材料热成形性能的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-19 DOI: 10.1080/03019233.2023.2169222
İ. Karaağaç, M. Kabakçı, Zübeyde Başdoğan
ABSTRACT In this study, the effects of local heat treatment using a low-power laser on the bending formability of DP800 sheet material were experimentally investigated. In the first step of the study, only the punch contact bending region of sheet metal was locally heated with a constant feed rate (1 mm s−1) and at different laser powers (50, 75, and 100% Watt). In the next step, the sheet material was transferred to the bending die for bending without any cooling process, and into the last stage, the sheet material was formed in different angled V-bending dies (30°, 60°, and 90°). It was observed that in heating up to 75-W power, the hardness decreased to 237 HV due to the dissolution of the martensite in the microstructure of DP material, and the springback value decreased by 39.285% due to the decrease in hardness.
摘要本研究通过实验研究了低功率激光局部热处理对DP800板材弯曲成形性能的影响。在研究的第一步中,在不同的激光功率(50、75和100%瓦特)下,以恒定的进给速率(1 mm s−1)对金属板的冲压接触弯曲区域进行局部加热。下一步,将板料不经任何冷却工序转移到弯曲模进行弯曲,进入最后一步,将板料在不同角度的v型弯曲模(30°、60°和90°)上成形。结果表明,当加热功率达到75-W时,由于马氏体在DP材料显微组织中的溶解,硬度下降到237 HV,回弹值下降了39.285%。
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引用次数: 1
Effect of Al2O3/TiO2/Na2O component in steelmaking slag on the corrosion of MgO refractories 钢渣中Al2O3/TiO2/Na2O组分对MgO耐火材料腐蚀的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-11 DOI: 10.1080/03019233.2022.2150804
Kan Yu, Y. Zhang, Shuai Zhang, M. Gao, Cheng Zhou
ABSTRACT The influence of Al2O3/TiO2/Na2O component in steelmaking slag on the corrosion rate and mechanism of MgO refractories is significant for promoting the development of non-fluorine fluxes in steelmaking processes. In this study, static method was used to analyze the effects of Al2O3/TiO2/Na2O components on the corrosion rate of MgO refractory, which was characterized by measuring the MgO content in the final slag after the same reaction time. The results showed the corrosion rate of the MgO refractory was controlled by the diffusion of FetO in the slag to the crucible and the chemical reaction of MgO with FetO. When the amount of each oxide was less than 15%, the ability of the slags to corrode the MgO refractory material were as follows: Na2O
钢渣中Al2O3/TiO2/Na2O组分对MgO耐火材料腐蚀速率和腐蚀机理的影响,对促进无氟熔剂在炼钢过程中的发展具有重要意义。本研究采用静态法分析了Al2O3/TiO2/Na2O组分对MgO耐火材料腐蚀速率的影响,通过测量相同反应时间后最终炉渣中MgO的含量来表征。结果表明,MgO耐火材料的腐蚀速率是由FetO在炉渣中向坩埚的扩散以及MgO与FetO的化学反应控制的。当每种氧化物的含量小于15%时,矿渣对MgO耐火材料的腐蚀能力如下:Na2O
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引用次数: 1
Sulphide capacity of CaO-SiO2-Al2O3-MgO-TiO2-FetO slag with high titanium and high FeO content based on HIsmelt process 基于HIsmelt工艺的高钛高FeO CaO-SiO2-Al2O3-MgO-TiO2-FetO渣的硫化能力
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-05 DOI: 10.1080/03019233.2023.2169486
Yanjiao Gao, Ran Liu, Chen-chen Lan, Shujun Chen, Yan Wang, Guangshi Yan, Qing Lyu
ABSTRACT The sulphide capacities of CaO-SiO2-Al2O3-MgO-TiO2-FetO slags with high titanium and FetO were measured by gas-slag equilibration technique to reveal the effect of slag composition and temperature on the sulphide capacities of slags. The results showed that sulphide capacities enhanced with the increase of temperature, basicity, FetO, and MgO contents, TiO2 content increased first and then decreased in the range of 10 wt-% to 20 wt-%; the influence became negligible as the TiO2 content exceeded 25 wt-%. MgO significantly increased the sulphide capacities of slag in the range of 6 wt-% to 8 wt-%, continued to increase the MgO content, and the increasing trend of Log CS became slowly; FetO content increased from 3 wt-% to 9 wt-%, sulphide capacities increased slowly, increased dramatically in the range of 9 wt-% to 15 wt-%. Meanwhile, comparing the optical basicity models found Zhang and Tsao’s models are close to the experimentally determined values.
采用气-渣平衡技术测定了含高钛和FetO的CaO-SiO2-Al2O3-MgO-TiO2-FetO渣的硫化物容量,揭示了炉渣成分和温度对渣的硫化物性能的影响。结果表明,硫化物的容量随着温度、碱度、FetO和MgO含量的增加而增加,TiO2含量在10 wt%至20 wt%;当TiO2含量超过25时,影响变得可以忽略不计 重量百分比。MgO在6 wt%至8 wt-%,MgO含量继续增加,Log-CS的增加趋势缓慢;FetO含量从3增加 wt%至9 wt%,硫化物容量缓慢增加,在9的范围内急剧增加 wt%至15 重量百分比。同时,通过对光学碱度模型的比较,发现张和曹的光学碱度模型与实验值接近。
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引用次数: 1
A new method for evaluating the melting performance of the slag 一种评价熔渣熔融性能的新方法
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-05 DOI: 10.1080/03019233.2023.2165520
W. Jiang, Liang Tian, S. Hao, He Bo, Tengfei Ma
ABSTRACT Aiming at the shortcomings of traditional slag use of height to represent melting temperature, the melting performance of desulfurization slag under different binary alkalinity is tested, and any time image in the melting process is binarized to obtain the realtime area of slag heating and melting process.The area change rate is obtained from the real-time area and the initial area, and the melting performance of the slag is evaluated by the area change rate. The results show that using the change of the whole area of the slag instead of the change of the height to evaluate the melting performance of the slag can comprehensively evaluate the melting process of the slag, which not only improves the accuracy and universality of the evaluation of the melting performance of the slag but also shows the change rule of the low-temperature slag expansion process.
摘要针对传统炉渣用高度表示熔融温度的缺点,测试了脱硫渣在不同二元碱度下的熔化性能,并对熔化过程中的任意时间图像进行二值化处理,得到炉渣加热和熔化过程的实时面积。由实时面积和初始面积得到熔渣的面积变化率,并用面积变化率评价熔渣的熔化性能。结果表明,用炉渣整体面积的变化代替炉渣高度的变化来评价炉渣的熔炼性能,可以对炉渣的熔炼过程进行综合评价,不仅提高了炉渣熔炼性能评价的准确性和普适性,而且显示了炉渣低温膨胀过程的变化规律。
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引用次数: 0
Utilization of micro-fines in sinter making and its implications on bed permeability and sinter quality 微粉在烧结中的应用及其对床层渗透性和烧结质量的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-05 DOI: 10.1080/03019233.2022.2163532
C. Biswas, Arnab Swarnakar, A. Majumder
ABSTRACT Exploiting low-grade resources and raw material fines is a challenge for metallurgists developing new technologies. Iron-bearing and carbonaceous by-products are generated by ironmaking and steelmaking units and fed into the sinter plant. These by-products, which have varying proportions of ultra-fines, balling properties, moisture retention capacities, and so on, have a significant impact on sinter quality when used in sinter green mixtures. This study investigates the use of micro-fines and how it affects sinter quality while keeping operational factors such as moisture addition, balling index, and bed permeability in mind. In addition, the ideal moisture addition is investigated using higher micro-fines bearing dusts/sludges of various iron-bearing materials. The presence of columnar SFCA (Silico-ferrite of Calcium and Aluminium) is revealed by microscopic examination of the sinter produced with higher micro fines and good permeability, which improves the Reduction Degradation Index. It was also demonstrated that using more micro-fines in the blend and maintaining consistent moisture addition reduced the amount of return sinter produced.
摘要开发低品位资源和原料细粒是冶金学家开发新技术的挑战。含铁和含碳副产品由炼铁和炼钢装置产生,并送入烧结厂。这些副产品具有不同比例的超细粉、成球性能、保湿能力等,在用于烧结生坯混合物时对烧结质量有重大影响。本研究调查了超细粉的使用及其如何影响烧结质量,同时考虑了水分添加、成球指数和床层渗透性等操作因素。此外,使用各种含铁材料的含尘/污泥的细粒度较高的情况下,对理想的水分添加进行了研究。通过对烧结矿的微观检查,发现了柱状SFCA(钙铝硅铁氧体)的存在,该烧结矿具有更高的细粒度和良好的渗透性,提高了还原降解指数。研究还表明,在混合物中使用更多的微粉并保持一致的水分添加可以减少返回烧结矿的产量。
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引用次数: 1
Research and application of the sintering whole process intelligent manufacturing system 烧结全过程智能制造系统的研究与应用
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-03 DOI: 10.1080/03019233.2023.2168929
Song Liu, Zhen Zhang, Jun Zhao, Xiaojie Liu, Jiongming Zhang, Ran Liu, Fumin Li, Qing Lyu
ABSTRACT Stable production processes, high efficiency and good product quality are the main objectives of the sintering industry. Taking the whole sintering production process as the research object, cutting-edge intelligent algorithms and classical sintering theories are applied to establish a sintering batch optimization model, a sinter layer permeability prediction model, a sintering end point optimization control model and a sinter quality prediction and evaluation model respectively, supported by a large amount of historical data, so that the model has reasonably accurate results as well as strong practicality. At the same time, a sintering whole process intelligent manufacturing system based on the above four models is constructed using Java and Python programming languages. The system realizes the functions of real-time analysis of key parameters, intelligent early warning, decision optimization and fault tracing, which provides reasonable line optimization suggestions for field operators, and significantly improves the intelligence and production efficiency of sintering process. GRAPHICAL ABSTRACT
稳定的生产工艺、高效率和良好的产品质量是烧结行业的主要目标。以烧结生产全过程为研究对象,应用前沿智能算法和经典烧结理论,分别建立了烧结批次优化模型、烧结层渗透性预测模型、烧结终点优化控制模型和烧结质量预测评价模型,在大量历史数据的支持下,使得该模型具有合理准确的结果以及较强的实用性。同时,利用Java和Python编程语言,构建了基于上述四种模型的烧结全过程智能制造系统。该系统实现了关键参数实时分析、智能预警、决策优化和故障跟踪等功能,为现场操作人员提供了合理的线路优化建议,显著提高了烧结过程的智能化和生产效率。图形摘要
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引用次数: 0
Effect of strip profile of hot-rolled silicon steel on transverse thickness difference of cold-rolled strip 热轧硅钢带形对冷轧带钢横向厚度差的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-29 DOI: 10.1080/03019233.2023.2166264
Xiaobao Ma, Baoxu Ma, Jiangjiang Li, P. Chen, Yongheng Peng, Z. Ren
ABSTRACT The cross-sectional profile of hot-rolled silicon steel strips has a great impact on the transverse thickness difference of cold-rolled strips. The genetic algorithm - Levenberg Marquardt - backpropagation neural network model was developed for the analysis of heredity effect of the cross-sectional profile of hot-rolled strip. The feature importance was analysed based on random forest and extreme gradient boosting methods. Furthermore, the influence law was analysed by data visualization. The coupling term of the strip crown and thickness , the edge drop and the coupling term of the strip wedge and thickness are recommended as key indexes of the hot-rolled silicon steel strip. As the transverse thickness difference must be controlled below 7 μm, the corresponding , , should be controlled no more than 60, between -10∼10 μm and no more than 7.5 , respectively. Meanwhile, the requirement for the cross-sectional profile indexes is synchronous.
热轧硅钢带材的截面形状对冷轧带材的横向厚度差有很大的影响。建立了遗传算法- Levenberg - Marquardt -反向传播神经网络模型,分析了热轧带钢横截面形的遗传效应。基于随机森林和极端梯度增强方法对特征重要性进行了分析。并通过数据可视化分析了影响规律。建议将带钢凸度与厚度的耦合项、边降、楔度与厚度的耦合项作为热轧硅钢带钢的关键指标。由于横向厚度差必须控制在7 μm以下,相应的,应分别控制在不大于60、-10 ~ 10 μm和不大于7.5之间。同时,对截面剖面指标的要求是同步的。
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引用次数: 2
Research on forecast and suppression splashing of AOD refining process AOD精炼过程飞溅预测及抑制研究
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-29 DOI: 10.1080/03019233.2023.2167038
Changjun Guan, Haitao Ma, Y. You, Mengxiang Zheng
ABSTRACT During the smelting process of the AOD furnace, the unbalanced reaction of material will lead to the occurrence of splashing. It will not only damage the smelting equipment but also seriously injure the personnel. In this study, first, the information of liquid level, audio information and vibration information are detected by multiple sensors respectively. Then the fused information is used to forecast the splashing. Finally, the multitasking fuzzy controller is used to suppress splashing. The results show that the method of forecasting and suppressing splashing can accurately forecast and achieve rapid suppression. Thus the efficiency of smelting can be improved.
摘要AOD炉在冶炼过程中,物料反应不平衡会导致飞溅现象的发生。它不仅会损坏冶炼设备,还会严重伤害人员。在本研究中,首先,通过多个传感器分别检测液位信息、音频信息和振动信息。然后利用融合后的信息对飞溅进行预测。最后,采用多任务模糊控制器对飞溅进行抑制。结果表明,预测和抑制飞溅的方法可以准确预测并实现快速抑制。从而可以提高熔炼的效率。
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引用次数: 0
Effect of Y2O3 additions on low cement high alumina refractory castable Y2O3对低水泥高铝耐火浇注料性能的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-29 DOI: 10.1080/03019233.2023.2167368
Satyam Kumar, Achint Sarbajeet Bishoyi, R. Sarkar
ABSTRACT The effect of adding yttria (Y2O3) up to 2 wt.% on low cement high alumina castable is studied. Castable compositions with self-flowing and vibratable consistency (distribution coefficients, q = 0.21 and 0.29) are prepared using commercial raw materials and processed as per the conventional processing route, cured at 110°C, and fired at 1000 and 1550°C. An increase in yttria content is found to improve the physical and mechanical properties of castables for all temperatures. Phase analysis confirms the formation of the yttrium aluminate phase, and microstructural evaluation at 1550°C indicates enhanced bonding between the matrix and aggregate phase resulting in better density and strength properties.
研究了在低水泥高铝浇注料中添加高达2wt%的钇(Y2O3)的效果。具有自流和可振动稠度的浇注料成分(分配系数,q = 0.21和0.29)使用商业原料制备,并按照常规加工路线进行加工,在110°C下固化,并在1000和1550°C下烧制。发现在所有温度下,增加钇含量可以改善浇注料的物理和机械性能。相分析证实了铝酸钇相的形成,1550°C下的微观结构评估表明,基体和集料相之间的结合增强,从而产生更好的密度和强度性能。
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引用次数: 0
Effect of Ce on inclusion, microstructure and mechanical properties of Al-killed high-strength steel Ce对铝镇静高强钢夹杂物、组织和力学性能的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-23 DOI: 10.1080/03019233.2022.2164121
Fei Huang, Jing Li, R. Zang
ABSTRACT The effect of Ce on inclusion evolution in the Al-killed high-strength steel is investigated through experimental observations and thermodynamic calculations. The microstructures are analysed by scanning electron microscope (SEM), optical microscope (OM) and electron backscattered diffraction (EBSD) analysis. Mechanical properties tests are carried out to study the effect of Ce on the tensile and impact properties. The results show that after Ce treatment, the typical inclusions are modified from Al2O3 inclusions and Al2O3+MnS complex inclusions to Ce-O-S inclusions, and the inclusions are refined. The area fraction, size and length/width ratio of martensite-austenite (M-A) constituents decrease with the addition of Ce. In the Ce-containing steel, the grains are finer, and the proportion of high angle grain boundaries and low-Σ coincidence site lattice boundaries is higher. Ce can improve the plasticity and impact toughness of the steel while maintaining high strength.
通过实验观察和热力学计算,研究了Ce对铝渗高强钢中夹杂物演化的影响。采用扫描电镜(SEM)、光学显微镜(OM)和电子背散射衍射(EBSD)分析了材料的微观结构。通过力学性能试验研究了Ce对拉伸和冲击性能的影响。结果表明:经Ce处理后,典型夹杂物由Al2O3夹杂物和Al2O3+MnS复合夹杂物变质为Ce- o - s夹杂物,夹杂物得到细化;随着Ce的加入,马氏体-奥氏体(M-A)组分的面积分数、尺寸和长宽比均降低。在含铈钢中,晶粒更细,高角度晶界和低-Σ重合点晶格晶界的比例更高。Ce能在保持高强度的同时提高钢的塑性和冲击韧性。
{"title":"Effect of Ce on inclusion, microstructure and mechanical properties of Al-killed high-strength steel","authors":"Fei Huang, Jing Li, R. Zang","doi":"10.1080/03019233.2022.2164121","DOIUrl":"https://doi.org/10.1080/03019233.2022.2164121","url":null,"abstract":"ABSTRACT The effect of Ce on inclusion evolution in the Al-killed high-strength steel is investigated through experimental observations and thermodynamic calculations. The microstructures are analysed by scanning electron microscope (SEM), optical microscope (OM) and electron backscattered diffraction (EBSD) analysis. Mechanical properties tests are carried out to study the effect of Ce on the tensile and impact properties. The results show that after Ce treatment, the typical inclusions are modified from Al2O3 inclusions and Al2O3+MnS complex inclusions to Ce-O-S inclusions, and the inclusions are refined. The area fraction, size and length/width ratio of martensite-austenite (M-A) constituents decrease with the addition of Ce. In the Ce-containing steel, the grains are finer, and the proportion of high angle grain boundaries and low-Σ coincidence site lattice boundaries is higher. Ce can improve the plasticity and impact toughness of the steel while maintaining high strength.","PeriodicalId":14753,"journal":{"name":"Ironmaking & Steelmaking","volume":"50 1","pages":"744 - 756"},"PeriodicalIF":2.1,"publicationDate":"2023-01-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48700738","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Ironmaking & Steelmaking
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