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Mathematical modelling of novel combined stirring method during the final stage of ladle refining 钢包精炼最后阶段新型组合搅拌方法的数学模型
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-22 DOI: 10.1080/03019233.2022.2163072
Reza Safavi Nick, L. Teng, Hongliang Yang, A. Tilliander, Björn Glaser, Dong-Yang Sheng, P. Jönsson, J. Björkvall
ABSTRACT A novel horizontal stirring has been introduced to investigate the effect of such a stirring on the ladle profile during the combined stirring process at the refining stage. The multiphaseInterFoam solver has been updated to consider the induction forces imposed on the liquid bath by the magnetic stirrer.During the combined stirring stage, the gas plume is affected by the rotational movement. The gas plume seems to be intact in the lower one-third of the domain, then breaks into clusters in the upper section while the rotational movement of clusters dissipates a large portion of upward momentum of the bubbles. This prevents large openings in the slag layer and respectively, prevents the exposure of steel. It also disperses the bubbles to various sections of the ladle. Hence, such a novel stirring strategy seems to have the potential of improving the cleanness of the liquid steel during the ladle refining process.
摘要为了研究一种新型的水平搅拌方式对精炼阶段混合搅拌过程中钢包轮廓的影响,提出了一种新型的水平搅拌方式。多相interfoam求解器已更新,以考虑磁力搅拌器对液浴施加的感应力。在混合搅拌阶段,气体羽流受到旋转运动的影响。气体羽流在区域的下三分之一看起来是完整的,然后在区域的上半部分破碎成簇,而簇的旋转运动消散了气泡向上的很大一部分动量。这防止了渣层的大开口,同时也防止了钢的暴露。它还将气泡分散到钢包的各个部分。因此,这种新型的搅拌策略在钢包精炼过程中似乎有改善钢液清洁度的潜力。
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引用次数: 1
Revealing the morphology evolution and distribution of manganese sulphide in the 38MnS6 steel during continuous casting 揭示了38MnS6钢连铸过程中硫化锰的形态演变及分布规律
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-22 DOI: 10.1080/03019233.2023.2164953
Cheng Yao, Min Wang, Xiao-yu Xie, Chao Gu, Lidong Xing, X. Ai, Y. Bao
ABSTRACT In this paper, the characteristics of manganese sulphide in the continuous casting bloom of 38MnS6 steel were revealed. Manganese sulphide in low oxygen (w(O) = 7 ppm) bloom mainly exists in the form of pure manganese sulphide distributed along grain boundaries. The morphology changes from fine droplets/rods to dendrites with large size and the aspect ratio gradually increases. The thermodynamic calculation results show that manganese sulphide precipitates at the end of solidification (f s = 0.86), and its morphology is related to local supersaturation and extrusion of solid-phase boundary. The solid-phase first transforms from high-temperature ferrite to austenite, then austenite grows up, which compresses the liquid phase boundary enriched with Mn and S and finally forms a large amount of manganese sulphide at the grain boundary. Dendritic, angular and droplet/rod manganese sulphide have different growth processes. Different types of morphological growth processes of manganese sulphide are described by combining crystal growth mechanism and solidification process.
本文揭示了38MnS6钢连铸大方坯中硫化锰的特性。低氧中的硫化锰(w(O) = 7. ppm)水华主要以沿晶界分布的纯硫化锰的形式存在。其形貌由细小的液滴/棒状转变为大尺寸的枝晶,长径比逐渐增大。热力学计算结果表明,硫化锰在凝固末期析出(fs = 0.86),其形态与固相边界的局部过饱和和挤出有关。固相首先从高温铁素体转变为奥氏体,然后奥氏体长大,压缩了富含Mn和S的液相边界,最终在晶界形成大量的硫化锰。树枝状、棱角状和液滴/棒状硫化锰具有不同的生长过程。结合晶体生长机理和凝固过程,描述了硫化锰的不同形态生长过程。
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引用次数: 1
Improved temperature and grain size consistency of continuous cast slabs through cooling spray regulation 通过冷却喷雾调节,提高了连铸板坯的温度和晶粒一致性
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-22 DOI: 10.1080/03019233.2022.2164829
Yuewei Sheng, Xiangning Meng, Xiangyang Liu
ABSTRACT The consistency of temperature and grain size is crucial to the quality of the continuous casting slab. In order to study the temperature and grain size of the continuous casting slab as influenced by the cooling spray state, a cellular automatic finite element (CAFE) coupled model was developed. The model was validated by low magnification inspection and infrared temperature measurement. The process of continuous casting was simulated by numerical model. Temperature and grain size distribution in the transverse direction of the continuous casting slab can be controlled by adjusting the nozzle arrangement. The effect of different nozzle positions on the temperature field distribution in the second cooling zone of continuous casting was simulated. The optimal nozzle position was selected with the temperature distribution uniformity as the important index. When the optimized nozzle arrangement is selected, the transverse temperature and grain size of the continuous casting slab are more uniform.
温度和晶粒尺寸的一致性对连铸板坯的质量至关重要。为了研究冷却喷雾状态对连铸板坯温度和晶粒尺寸的影响,建立了元胞自动有限元(CAFE)耦合模型。通过低倍率检测和红外测温对模型进行了验证。采用数值模型对连铸过程进行了模拟。通过调节喷嘴的布置,可以控制连铸板坯横向的温度和晶粒度分布。模拟了不同喷嘴位置对连铸第二冷却区温度场分布的影响。以温度分布均匀性为重要指标,选择喷嘴的最佳位置。当选择优化的喷嘴布置时,连铸板坯横向温度和晶粒尺寸更加均匀。
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引用次数: 0
Numerical simulation on inclusion removal behaviours in refining processes of spring steel 弹簧钢精炼过程中夹杂物去除行为的数值模拟
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-07 DOI: 10.1080/03019233.2022.2160101
Jiaqi Zhao, Min Wang, Deyue Qin, J. Ma, Ningning Wang, Haitao Jiang, Han Ma, Y. Bao
ABSTRACT Aiming at the unsatisfactory removal rate of various inclusions in refining process of spring steel in a steel plant, this study proposes a unequal flow bottom blowing method with an inlet flow ratio of 2:1, and its effectiveness is verified by numerical simulation and actual production. The numerical simulation results show that under the 2:1 bottom blowing method, the molten steel has greater axial flow strength, which is conducive to the inclusion floating to the slag layer. The removal rate of inclusions under the 2:1 bottom blowing method is about 8% higher than that of the equal flow. The production results are consistent with the numerical simulation, when the inlet flow is 100 NL/min, the inclusion removal rate under 2:1 bottom blowing method is about 18% higher than that of equal flow, meanwhile, the total number of inclusions and large size inclusions are lower than that of equal flow.
针对某钢厂弹簧钢精炼过程中各种夹杂物去除率不理想的问题,提出了进口流量比为2:1的等流量底吹方法,并通过数值模拟和实际生产验证了该方法的有效性。数值模拟结果表明:2:1底吹方式下,钢液具有较大的轴向流动强度,有利于夹杂物向渣层漂浮;2:1底吹法对夹杂物的去除率比等流量高8%左右。生产结果与数值模拟结果一致,当进口流量为100 NL/min时,2:1底吹方式下的夹杂物去除率比等流量时提高约18%,同时夹杂物总数和大尺寸夹杂物均低于等流量。
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引用次数: 0
Acoustic emission monitoring to optimize the end-of-cast in blast furnaces 利用声发射监测优化高炉端铸工艺
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-30 DOI: 10.1080/03019233.2022.2145422
C. Commandeur, R. Sprik, C. Stolk, G. Louwerse
ABSTRACT When tapping a blast furnace, a break-through of gas through the taphole at the end of a cast needs to be prevented, both to preserve a healthy state of the taphole and to prevent gas and dust from escaping into the environment. In this paper, two acoustic techniques are presented that can be used to prevent gas emissions from the taphole at the end of a cast. The first approach is by using the spectral analysis of the recorded data, the second approach uses a neural network to recognize the popping sounds that announce the slag–gas interface is approaching the taphole level. It was found that with both methods the end of the cast is detected about 4–2 min before the cast is ended.
在高炉出钢时,为了保持出钢口的健康状态和防止气体和粉尘逸出到环境中,需要防止气体通过铸件末端的出钢口突破。在本文中,提出了两种声学技术,可以用来防止气体排放的口在铸件的末端。第一种方法是通过对记录数据进行频谱分析,第二种方法是使用神经网络来识别表明渣气界面接近出水口水平的爆裂声。结果发现,两种方法都能在注射结束前4-2分钟检测到注射结束。
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引用次数: 0
Casting parameters and propagation behaviour of sticker breakout for the conventional slab 传统铸坯的铸轧参数和粘断扩展行为
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-30 DOI: 10.1080/03019233.2022.2154952
Y. Liu, Zhixin Ma, Xu-dong Wang, M. Yao
ABSTRACT The casting parameters and behaviour of 61 sticker breakouts were analysed during the continuous casting of the conventional slab. The difference of sticker breakouts between the conventional slabs and wide and heavy slabs was also studied. The results show that the high casting speed or change of casting speed is the main reason. The mould level of the conventional slab is small and not the reason for sticker breakouts, which is different from the causes of wide and heavy slab. In terms of propagation behaviour, there are 14 cases out of 61 sticker breakouts occurred only around one column of thermocouples. The vertical velocity is in the range of 0.3∼2.4 m·min−1, and the horizontal velocity is in the range of 1.0∼9.0 m·min−1. The vertical velocities of the three sticker breakouts are higher than their casting speeds, which is different from the wide and heavy slab.
摘要分析了常规板坯连铸过程中出现的61个裂纹的浇注参数和行为。研究了普通板坯与宽厚板坯粘胶开裂的差异。结果表明,铸造速度过快或铸造速度的变化是造成这一现象的主要原因。常规板坯的模具水平小,并不是造成板坯粘破的原因,这与板坯宽、厚的原因不同。在传播行为方面,61例贴纸突破中有14例仅发生在热电偶的一柱周围。垂直速度为0.3 ~ 2.4 m·min−1,水平速度为1.0 ~ 9.0 m·min−1。与宽厚板坯不同的是,三种黏着点的垂直速度均高于其浇铸速度。
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引用次数: 1
Phosphorus diffusion at the interface between 2CaO·SiO2 and CaO–SiO2–FeO–P2O5 slag 磷在2CaO·SiO2与CaO-SiO2-FeO-P2O5渣界面的扩散
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-28 DOI: 10.1080/03019233.2022.2154990
Yan Song, Xiaojun Hu, K. Chou
ABSTRACT The reaction behaviour of solid 2CaO·SiO2 (C2S) in steel slag is of great interest during the hot-metal dephosphorization process. In the present work, C2S samples were prepared and interfaced with steel slag to investigate the phosphorus diffusion behaviour at the interface of C2S at 1723K at the onset of the slag melting. The results showed that the phosphorus diffusion from the slag to C2S was very rapid with a significant diffusion coefficient of 4.44 × 10−9 m2·s−1. Phosphorus-enriched phases were formed continuously with increasing reaction time. As the reaction time increases, the composition of the diffusion layer becomes closer to 3CaO·P2O5 (C3P) and farther away from the C2S. The results indicate that a hot-metal dephosphorization process with much higher efficiency can be achieved by the careful selection of the interface characteristics between the C2S and steel slag.
固态2CaO·SiO2(C2S)在钢渣中的反应行为在铁水脱磷过程中备受关注。在本工作中,制备了C2S样品并将其与钢渣界面连接,以研究熔渣熔化开始时在1723K下C2S界面上的磷扩散行为。结果表明,磷从炉渣向C2S的扩散非常迅速,扩散系数为4.44 × 10−9 m2·s−1。随着反应时间的增加,连续形成富磷相。随着反应时间的增加,扩散层的组成变得更接近3CaO·P2O5(C3P),而远离C2S。结果表明,通过仔细选择C2S与钢渣之间的界面特性,可以实现更高效率的铁水脱磷过程。
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引用次数: 1
Effect of defocused electron beam surface Ni/VC alloying on microstructure and properties of 40Cr steel 散焦电子束表面Ni/VC合金化对40Cr钢组织和性能的影响
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-28 DOI: 10.1080/03019233.2022.2155761
D. Wei, Hongquan Liu, Rong Wang, Xulong Ren, Qimao Qin
ABSTRACT The use of alloying technology can improve the surface mechanical properties of 40Cr steel and prolong its service life. In this study, the Ni/VC surface alloying modification treatment of 40Cr steel was carried out using electron beam defocusing. The results show that after defocusing electron beam treatment, the cross-section of the specimen is composed of alloying layer, heat-affected zone and matrix. When the VC content is 80%, the maximum hardness is 1030 HV0.1, which is 4.3 times higher than that of the 40Cr matrix (240 HV0.1), and the lowest coefficient of friction (COF) is 0.395, which is 1.9 times lower than that of the matrix (0.757). The wear mechanism of the matrix is mainly severe abrasive wear, and the wear mechanisms of the three specimens are mainly slight abrasive wear, slight fatigue wear and adhesive wear.
采用合金化技术可以改善40Cr钢的表面力学性能,延长40Cr钢的使用寿命。本研究采用电子束散焦技术对40Cr钢进行了Ni/VC表面合金化改性处理。结果表明:经离焦电子束处理后,试样的横截面由合金层、热影响区和基体组成;VC含量为80%时,最大硬度为1030 HV0.1,是40Cr基体硬度(240 HV0.1)的4.3倍;最小摩擦系数(COF)为0.395,是基体硬度(0.757)的1.9倍。基体的磨损机制主要为重度磨粒磨损,三个试样的磨损机制主要为轻度磨粒磨损、轻度疲劳磨损和粘着磨损。
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引用次数: 0
Long-time strain aging responses of commercial dual-phase steels at room temperature 商用双相钢室温下的长时间应变时效响应
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-28 DOI: 10.1080/03019233.2022.2156706
A. Güral, O. Çavuşoğlu, Buğra Şahin, O. Altuntaş, T. Yılmaz
ABSTRACT In this study, the effects of room temperature static strain aging period on the tensile properties of DP600 dual-phase steel were investigated. 6% and 12% of pre-strained DP600 steels were carried out static strain aging treatment at room temperature for up to 4 months. It was observed that with increasing both pre-strain rate and room temperature static aging period, the tensile strength values increased and ductility values decreased significantly. Also, dual-phase steels maintain the continuous yield behaviour which is general characteristic. The fracture surfaces exhibited a lower depth dimple type mode with increasing room temperature static strain aging period.
本文研究了室温静态应变时效对DP600双相钢拉伸性能的影响。6%和12%的预应变DP600钢在室温下进行了长达4个月的静态应变时效处理。结果表明,随着预应变速率和室温静态时效时间的增加,拉伸强度值显著增加,延性值显著降低。此外,双相钢保持连续屈服行为,这是其一般特征。随着室温静态应变时效时间的增加,断裂表面呈现出较低深度的韧窝型模式。
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引用次数: 1
Consolidation and reduction behaviour of pellets with sea sand vanadium titanomagnetite: a microscopic interpretation of macroscopic properties 含海砂钒钛磁铁矿球团的固结和还原行为:宏观性质的微观解释
IF 2.1 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2022-12-25 DOI: 10.1080/03019233.2022.2156707
Zhenxing Xing, Zhuang Huang, Gongjin Cheng, Han Yang, Xiangxin Xue
ABSTRACT The compressive strength of pellets is of great significance for the evaluation of pellets quality indexes. In this paper, the chemical composition, mineral phase composition and microstructure of pellets were analyzed by ICPAES, XRD, OM and SEM-EDS through oxidation roasting and gas-based reduction experiments. The effect mechanism of thermal regulation on the compressive strength and reduction performance of pellets was explained by the micro-indicators such as porosity, Vickers hardness and morphological structure of pellets. The results showed that with the increase of the roasting temperature and the extension of the roasting time, the internal porosity of the oxidized pellets was reduced, while the compressive strength of the pellets was continuously improved, and the roasting temperature had a greater influence on the compressive strength. However, the increase in porosity of the reduced pellets weakened the intergranular bonding between the particles, which led to a reduction in compressive strength.
球团的抗压强度对球团质量指标的评价具有重要意义。本文通过氧化焙烧和气基还原实验,采用ICPAES、XRD、OM和SEM-EDS分析了球团的化学组成、矿物相组成和微观结构。从孔隙率、维氏硬度和球团形态结构等微观指标分析了热调节对球团抗压强度和还原性能的影响机理。结果表明:随着焙烧温度的升高和焙烧时间的延长,氧化球团的内部孔隙率降低,同时球团的抗压强度不断提高,且焙烧温度对球团抗压强度的影响较大;然而,孔隙率的增加削弱了颗粒之间的颗粒间结合,导致抗压强度降低。
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引用次数: 2
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Ironmaking & Steelmaking
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