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2023 IEEE Applied Power Electronics Conference and Exposition (APEC)最新文献

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Exploring Switching Limit of SiC Inverter for Multi-kW Multi-MHz Wireless Power Transfer System 多千瓦多兆赫无线电力传输系统中SiC逆变器开关极限的探索
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131448
Yao Wang, R. Kheirollahi, F. Lu, Hua Zhang
Silicon carbide (SiC) MOSFET has significantly facilitated high-power and high-frequency inverter design for wireless power transfer (WPT) systems. However, in the multi-kW multi-MHz area, the application of the SiC full-bridge inverter is still insufficient. This paper aims to explore the switching limit of SiC full-bridge inverter at multi-kW power levels and provides a methodology for MOSFET selection, inverter circuit design, and zero-voltage switching (ZVS) realization. Two sets of inverters are respectively implemented based on isolated gate driver UCC5390 and non-isolated IXRFD631 and tested at a switching frequency of 3MHz-4MHz and an input dc voltage of 350V~550V. The experimental results firstly reveal the potential and capability of a SiC full-bridge inverter in achieving kilowatts high power level at multi-MHz switching frequency with 4.39kW at 3MHz and 3.19kW at 4MHz, and a switching limit of 4MHz is proposed for the SiC full-bridge inverter with overall consideration of ZVS availability and inverter safety.
碳化硅(SiC) MOSFET极大地促进了无线电力传输(WPT)系统的大功率高频逆变器设计。然而,在多kw多mhz领域,SiC全桥逆变器的应用仍然不足。本文旨在探讨SiC全桥逆变器在多kw功率水平下的开关极限,并为MOSFET的选择、逆变电路设计和零电压开关(ZVS)的实现提供一种方法。分别基于隔离栅驱动器UCC5390和非隔离型IXRFD631实现了两组逆变器,在3MHz-4MHz的开关频率和350V~550V的输入直流电压下进行了测试。实验结果首次揭示了SiC全桥逆变器在3MHz和4MHz分别为4.39kW和3.19kW的多mhz开关频率下实现千瓦级高功率电平的潜力和能力,并在综合考虑ZVS可用性和逆变器安全性的基础上,提出了SiC全桥逆变器4MHz的开关极限。
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引用次数: 0
Analysis of Resonant PWM Active-clamp Ćuk DC/DC Converter 谐振型PWM有源钳位分析Ćuk DC/DC变换器
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131318
Shantanu Gupta, S. Mazumder
In this paper, a novel steady-state modeling technique is introduced for resonant pulse width modulation (PWM) active-clamp (PAC)-Ćuk dc/dc converters. The PAC-Ćuk dc/dc converter is equipped with two clamping circuits which enable ZVS turn-on of all the switches resulting in high-efficiency operation of the converter. A resonant form of PAC-Ćuk dc/dc converter is introduced and studied using the modeling technique to develop the output power and series inductor current dependency on the control parameters. As the resonance introduces high nonlinearity in the analysis, the traditional steady-state modeling generates erroneous results. Hence, a closed-form LC resonant modeling technique developed in this paper is used to analyze the impact of resonance on the PAC-Ćuk dc/dc converter. The resonant model is developed using the superimposition and state-plane trajectory technique. The developed resonant modeling technique delivers an exact solution for a resonant LC link connected across two active voltage sources which applies to other resonant converters.
本文介绍了谐振脉宽调制(PWM)有源钳位(PAC)-Ćuk dc/dc变换器的一种新型稳态建模技术。PAC-Ćuk dc/dc变换器配备了两个箝位电路,使所有开关的ZVS打开,从而使变换器高效运行。介绍了一种谐振形式的PAC-Ćuk dc/dc变换器,并利用建模技术研究了输出功率和串联电感电流与控制参数的关系。由于共振在分析中引入了很高的非线性,传统的稳态建模会产生错误的结果。因此,本文采用闭式LC谐振建模技术来分析谐振对PAC-Ćuk dc/dc变换器的影响。利用叠加和状态平面轨迹技术建立了共振模型。所开发的谐振建模技术为跨两个有源电压源连接的谐振LC链路提供了精确的解决方案,适用于其他谐振转换器。
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引用次数: 0
Modeling and Analysis of Coupling Effect in Four Legged Core for Multi-phase Buck Converter 多相降压变换器四脚铁芯耦合效应建模与分析
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131131
Yanda Lyu, Bima Nugraha Sanusi, Z. Ouyang
As a popular topology in point of load (PoL) application, multiphase buck converter always faces a trade-off problem between faster load-transient response and smaller inductor ripple current, which is solved by the coupled inductor in a number of literatures. This paper is aimed at modeling and analysis for a four-legged integrated indirect coupled inductor applied in a four-phase buck converter for 5 V DC to PoL application. The quantitative analysis is conducted through an equivalent steady-state inductance model. Inductor operation is investigated under different duty cycle in the circuit simulation using parameters extracted from FEM simulation. The result is then verified using a highly compact converter prototype. Finally, efficiency performance of the prototype is tested for seeing the integrated inductor practical value in industry.
作为负载点(PoL)应用中的一种常用拓扑结构,多相降压变换器总是面临更快的负载瞬态响应和更小的电感纹波电流之间的权衡问题,在许多文献中采用耦合电感来解决这一问题。本文旨在对应用于5 V DC - PoL四相降压变换器的四足集成间接耦合电感进行建模和分析。通过等效稳态电感模型进行定量分析。利用有限元仿真中提取的参数,研究了电感器在不同占空比下的工作情况。然后使用高度紧凑的转换器原型验证了结果。最后,对样机的效率性能进行了测试,以检验集成电感在工业上的实用价值。
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引用次数: 0
Improved Delta-Sigma Modulator for Direct Switch Control of a DC-DC Converter 用于DC-DC变换器直接开关控制的改进Delta-Sigma调制器
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131231
B. Bokmans, B. Vermulst, J. Schellekens
Digital Delta-Sigma modulators can be an interesting alternative to Pulse Width Modulation for generating switching signals of a power converter. Their noise-shaping behavior results in low output distortion for output frequencies well below the modulation frequency. To directly generate the switch control signals of a traditional DC-DC converter, a first-order modulator with a two-level quantizer is preferred as they are inherently stable for the entire output range. However, the noise attenuation of a first-order modulator is limited to 20dB per decade for frequencies below the modulation frequency. Additionally, they suffer from limit cycles due to the low modulator order and 2-level quantizer resolution. To overcome this problem, a fast feedback loop is proposed that acts on disturbances introduced by the quantizer and compensates low frequency noise. As a result, an improved Delta-Sigma modulator is obtained that remains stable for almost the entire output range but also provides improved noise attenuation like that of a second-order modulator. Moreover, the output noise signature is whitened resulting in less power being present at the limit cycle frequencies.
数字德尔塔-西格玛调制器可以是一个有趣的替代脉冲宽度调制产生电源转换器的开关信号。它们的噪声整形行为导致输出频率远低于调制频率的低输出失真。为了直接产生传统的DC-DC变换器的开关控制信号,首选具有两电平量化器的一阶调制器,因为它们在整个输出范围内固有稳定。然而,对于低于调制频率的频率,一阶调制器的噪声衰减被限制为每十年20dB。此外,由于低调制器阶数和2级量化器分辨率,它们受到极限环的影响。为了克服这一问题,提出了一种快速反馈回路,对量化器引入的干扰进行补偿,并对低频噪声进行补偿。结果,得到了一个改进的Delta-Sigma调制器,它在几乎整个输出范围内保持稳定,而且还提供了像二阶调制器那样的改进的噪声衰减。此外,输出噪声特征被白化,导致在极限环频率处存在更少的功率。
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引用次数: 0
A High-Frequency PCB-Winding Transformer Design with Medium Voltage Insulation for Solid-State Transformer 固态变压器中压绝缘高频pcb绕组变压器设计
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131159
Zheqing Li, Feng Jin, Yi-Hsun Hsieh, Qiang Li
A Solid-state transformer directly reduces medium voltage to low voltage (e.g. 400 V) with minimized power conversion stages. Insulation structure is the bottleneck of DC-DC module in SST from insulation effectiveness, manufacturing process, thermal management, and power density point of view. In this paper, a compact PCB-winding transformer structure is proposed to handle the medium voltage insulation by FR4 in PCB-winding. The primary side winding is built in PCB-winding and secondary side winding is still Litz wire for a lower loss. With semi-conductive shielding and stress grading layer design, the E-field can be restrained in the primary side PCB for a partial discharge free insulation. An arc section winding structure is proposed to reduce the high E-field inside the insulation layer to improve insulation performance. The layer-to-layer winding resistance and overall loss/footprint trade-off is analyzed for a low loss design. Finally, the design is demonstrated on an 800/400V, 15-kW, 200-kHz CLLC converter with 98.8% peak efficiency and 130W/in3 power density, whose transformer achieves partial discharge free up to 14.6kV.
固态变压器以最小的功率转换阶段直接将中压降低到低电压(例如400 V)。从绝缘效能、制造工艺、热管理和功率密度等方面来看,绝缘结构是SST中DC-DC模块的瓶颈。本文提出了一种紧凑的pcb绕组变压器结构,以解决pcb绕组中FR4的中压绝缘问题。初级侧绕组采用pcb绕组,次级侧绕组仍采用Litz线,损耗较低。采用半导电屏蔽和应力分级层设计,可以抑制初级侧PCB中的e场,实现部分无放电绝缘。为了降低绝缘层内部的高电场,提出了电弧分段绕组结构,以提高绝缘层的绝缘性能。为了实现低损耗设计,分析了层与层之间的绕组电阻和总体损耗/占位权衡。最后,在一个800/400V、15 kw、200 khz、峰值效率98.8%、功率密度130W/in3的CLLC变换器上进行了设计验证,该变换器的变压器在14.6kV下实现了无局部放电。
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引用次数: 1
Multi-Objective Parametric Analysis of EV Traction Inverter between Reliability and Efficiency 电动汽车牵引逆变器可靠性与效率的多目标参数分析
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131644
L. Gill, L. Rashkin, L. Yates, J. Neely, R. Kaplar
Transportation electrification is rapidly gaining momentum to reduce greenhouse gas emissions and carbon foot-prints. To help accelerate a swift transition to decarbonization, alternative modes of transportation, such as electric vehicles (EV) must provide superior performance and competitive advantages in regards to reliability (longevity), efficiency (fuel economy), and volumetric energy or power density (compact integration) in contrast to fossil fuel-powered transports. However, achieving optimum designs is challenging due to the multiple physical domain interactions between thermal, electrical, and mechanical systems within an EV drivetrain. Hence, this paper focuses on the multi-parametric design analysis of the EV traction inverter system to perform trade-off studies between two competing objectives: reliability and efficiency. A seamless performance evaluation process was developed between PLECS, a simulation platform for power electronic systems and the optimization computation of genetic algorithm based on NSGA-II in Python to achieve a reliable repetition of varied operating modes of the inverter to seek optimized parameters and non-dominant solutions. A realistic, high-fidelity, and multi-domain EV model based on the known physical parameters of Nissan Leaf was developed in PLECS along with a dynamic driving profile. The paper further discusses parametric design analysis and comparison based on different power module materials and operating conditions, such as EV battery voltage and power module switching frequency. The simulation results show that an optimized SiC solution can provide a higher efficiency design whereas higher reliability can be expected with the optimized IGBT-based designs.
交通电气化正在迅速获得动力,以减少温室气体排放和碳足迹。为了帮助加速向脱碳的快速过渡,与化石燃料驱动的交通工具相比,电动汽车(EV)等替代交通工具必须在可靠性(寿命)、效率(燃油经济性)和体积能量或功率密度(紧凑集成)方面提供卓越的性能和竞争优势。然而,由于电动汽车传动系统中热、电和机械系统之间存在多种物理领域的相互作用,因此实现最佳设计具有挑战性。因此,本文重点对电动汽车牵引逆变系统进行多参数设计分析,在可靠性和效率两个相互竞争的目标之间进行权衡研究。开发电力电子系统仿真平台PLECS与基于Python的NSGA-II遗传算法优化计算无缝对接的性能评估流程,实现逆变器各种运行模式的可靠重复,寻求最优参数和非优势解。基于已知的日产Leaf物理参数,在PLECS中开发了一个真实、高保真、多域的电动汽车模型,并提供了动态驾驶剖面。进一步针对不同的电源模块材料和电动车电池电压、电源模块开关频率等工况进行参数化设计分析与比较。仿真结果表明,优化后的SiC解决方案可以提供更高的效率设计,而优化后的基于igbt的设计可以提供更高的可靠性。
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引用次数: 0
Optimization of Core Size and Harvested Power for Magnetic Energy Harvesters based on Cascaded Magnetics 基于级联磁的磁能采集器磁芯尺寸和收获功率优化
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131308
Min Gao, Hebert Lopez Herrera, Jinyeong Moon
Magnetic energy harvesting (MEH) extracts energy from magnetic fields generated from AC current, providing power for environmental sensors, Internet of Things (IoTs), and monitoring nodes. The cascaded-magnetic-based electromagnetic energy harvesters, consisting of a clampable core and a high-permeability ungapped core, feature relatively higher density and predictability in energy harvesting. The clampable core only facilitates a non-intrusive mounting of the energy harvester onto the primary wire while the high-permeability core is the heart of the energy harvester to guarantee the maximum power extraction and usable output voltage. Therefore, reducing the clampable core size is critical to increase the power density without drastic power degradation. This article first presents the optimization conditions of the clampable core volume based on the harvested power level and other design requirements. FEM simulations using Ansys Maxwell and LTspice simulations are both executed to show the influence of the core parameters on the amount of harvested power and core saturation. This paper also presents an energy improvement method, controlling power transfer window via active switches, to improve the harvested power level. The boosted power is evaluated in this paper via experimental results.
磁能收集(MEH)技术从交流电流产生的磁场中提取能量,为环境传感器、物联网(iot)和监控节点提供电力。基于级联磁的电磁能量采集器由可夹芯和高渗透率未夹芯组成,具有相对较高的密度和能量收集的可预测性。可夹芯仅便于将能量采集器非侵入式安装到初级导线上,而高磁导率芯是能量采集器的核心,以保证最大功率提取和可用输出电压。因此,减小可夹芯尺寸对于提高功率密度而不产生剧烈的功率衰减至关重要。本文首先提出了基于采集功率水平和其他设计要求的可夹芯体积优化条件。利用Ansys Maxwell和LTspice进行了有限元模拟,以显示堆芯参数对收获功率和堆芯饱和度的影响。本文还提出了一种能量改进方法,即通过有源开关控制功率传递窗口,以提高收获功率水平。本文通过实验结果对升压功率进行了评估。
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引用次数: 2
Power Module Thermal Characterization Considering Aging Towards Online State-of-Health Monitoring 面向在线健康监测的考虑老化的电源模块热特性研究
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131530
Animesh Kundu, P. Korta, L. V. Iyer, N. Kar
Semiconductor advancement towards high power density and high temperature operation call for compact design; however, this accelerates material degradation due to additional stress in high operating conditions, which leads to failure. The rate of failure of a power module (PM) is directly related to operating temperature, its' variation and distribution. As a result, temperature dependent offline reliability estimation with thermal network or finite element (FEA) based analysis has received much attention in the recent past. However, these conventional approaches only estimate degradation rating based on a constant mission profile, applied load, and initial condition of the PM, which can increase estimation error due to random load profile and aging of PM material substances. Therefore, a novel thermal network model has been developed considering the aging factor for online state-of-health (SOH) monitoring. Towards this objective, an advanced loss model is developed in a non-invasive method with semiconductors' change in electro-thermal properties with temperature. The resultant heat loss is used to track junction temperature using Cauer thermal model considering PM geometry and material properties. The model is improved with online thermal characterization in healthy and degraded conditions. Subsequently, the model has been updated with cross-coupling effect between semiconductors using FEA. The developed model is validated with an electric vehicle (EV) traction inverter module.
半导体向高功率密度和高温工作的发展要求紧凑的设计;然而,在高工作条件下,由于额外的应力,这会加速材料的降解,从而导致故障。电源模块的故障率与工作温度及其变化和分布直接相关。因此,基于热网络或有限元分析的温度相关离线可靠性估计在近年来受到了广泛的关注。然而,这些传统方法仅基于恒定的任务剖面、施加的载荷和PM的初始条件来估计降解等级,这可能会由于随机载荷剖面和PM材料物质的老化而增加估计误差。为此,建立了一种考虑老化因素的热网络在线监测模型。为此,采用非侵入性方法建立了半导体电热特性随温度变化的先进损耗模型。考虑到PM的几何形状和材料特性,使用Cauer热模型来跟踪结温。在健康和退化条件下对模型进行了在线热表征。随后,利用有限元分析对模型进行了更新,考虑了半导体间的交叉耦合效应。利用电动汽车牵引逆变器模块对模型进行了验证。
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引用次数: 1
Novel Bidirectional Single-Stage Isolated Three-Phase Buck-Boost PFC Rectifier System 新型双向单级隔离三相Buck-Boost PFC整流系统
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131553
D. Menzi, F. Krismer, T. Ohno, J. Huber, J. Kolar, J. Everts
Future three-phase ac-dc converter systems ideally allow for bidirectional power flow, provide high-frequency isolation, and feature buck-boost capability. Further, high efficiency and high compactness and the applicability of standard half-bridge and/or three-phase full-bridge (B6) semiconductor arrangements are crucial aspects. This Paper proposes a novel converter concept that employs B6-type circuits on the input and on the output side and a low-complexity Discontinuous Conduction Mode (DCM)-type or a Dual Active Bridge (DAB)-type modulation strategy, thereby enabling single-stage isolated three-phase ac-dc power conversion with sinusoidal grid currents and controlled dc output voltage. The converter operation is detailed on the switching-frequency and on the grid-frequency time scale and verified by means of circuit simulations. The converter control characteristic and the main power component stresses are discussed and design guidelines for a 6.6 kW prototype system with an expected efficiency $eta > 98%$ are presented. Finally, an outlook on future research related to the practical realization and advanced modulation of the topology is provided.
未来的三相交直流变换器系统理想地允许双向潮流,提供高频隔离,并具有降压升压能力。此外,高效率和高紧凑性以及标准半桥和/或三相全桥(B6)半导体布置的适用性是至关重要的方面。本文提出了一种新颖的变换器概念,在输入端和输出端采用b6型电路,采用低复杂度的断续传导模式(DCM)型或双有源桥(DAB)型调制策略,从而实现单级隔离三相交流-直流功率转换,具有正弦电网电流和可控直流输出电压。详细介绍了变换器在开关频率和电网频率时间尺度上的运行情况,并通过电路仿真进行了验证。讨论了变换器的控制特性和主要功率元件的应力,并给出了期望效率> 98%的6.6 kW原型系统的设计准则。最后,对该拓扑的实际实现和高级调制的未来研究进行了展望。
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引用次数: 0
Limited States Multi-Objective Direct Model Predictive Control of a Grid-Tied 3L-Active Neutral-Point Clamped Converter with an LCL Filter 带LCL滤波器的并网3l有源中性点箝位变换器的有限状态多目标直接模型预测控制
Pub Date : 2023-03-19 DOI: 10.1109/APEC43580.2023.10131562
W. Khan, Armin Ebrahimian, S. S., M. Abarzadeh, N. Weise
This digest presents a computationally efficient multi-objective direct model predictive control of grid-tied 3L-active neutral-point clamped converter (ANPC) with an output LCL filter. The ANPC topology is widely used as an interface for efficient power conversion in medium-high power applications. Direct MPC allows fast and decoupled control of state-variables through a user defined cost function. However, the state-variable predictions require iteration of 27 switching vectors which increases the computational burden, making the deployment of the controller infeasible to low-cost mass-marketed DSPs. The method presented in this study restricts the number of switching states being checked through a limitation criteria. The criteria reduces the number of states being checked from 27 to just 7 at maximum, making the computational burden identical to that of a six switch 2L-VSC. The presented approach is verified by deploying the controller on a TMS320F28379D DSP and the plant on PLECS RTBox 3. In addition, the presented method is compared against an existing state-of-the-art state vector limitation technique. The results show an improvement in grid current THD throughout the power range at the expense of marginal increase in switching frequency of the converter.
摘要提出了一种具有输出LCL滤波器的并网3l有源中性点箝位变换器(ANPC)的高效多目标直接模型预测控制方法。ANPC拓扑被广泛用作中大功率应用中高效功率转换的接口。直接MPC允许通过用户定义的成本函数对状态变量进行快速解耦控制。然而,状态变量预测需要27个切换向量的迭代,这增加了计算负担,使得控制器的部署对于低成本的大众市场dsp来说是不可行的。本文提出的方法通过一个限制准则来限制要检查的开关状态的数量。该标准将检查的状态数从27个减少到最多7个,使计算负担与6开关2L-VSC相同。通过将控制器部署在TMS320F28379D DSP上,将工厂部署在PLECS RTBox 3上,验证了该方法的有效性。此外,还将该方法与现有的状态向量限制技术进行了比较。结果表明,在整个功率范围内,电网电流THD的改善是以变流器开关频率的边际增加为代价的。
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引用次数: 0
期刊
2023 IEEE Applied Power Electronics Conference and Exposition (APEC)
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