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Performance of immobilized recombinant Escherichia coli on β-cyclodextrin glucanotransferase secretion and cell viability in a membrane bioreactor 固定化重组大肠杆菌对膜生物反应器中β-环糊精葡聚糖转移酶分泌及细胞活力的影响
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-08-06 DOI: 10.1002/jctb.70037
Nurul Nabila Huda Baharudin, Nor Hasmaliana Abdul Manas, Rohaida Che Man, Rosli Md Illias, Siti Kholijah Abdul Mudalip, Siti Zubaidah Sulaiman

BACKGROUND

The efficiency of recombinant enzyme secretion into the medium is essential for simplifying purification and increasing yield. However, Escherichia coli, a commonly used expression host, faces challenges such as cell lysis and plasmid instability during enzyme secretion. Cell immobilization is proposed to address this problem. This study aimed to investigate the performance of immobilized recombinant E. coli focusing on β-cyclodextrin glucanotransferase (β-CGTase) secretion, cell lysis and plasmid stability in a membrane bioreactor. The study compared two immobilization configurations, IC-9 (9 hollow-fiber membranes) and IC-19 (19 hollow-fiber membranes), as well as a shake flask system.

RESULTS

IC-9 exhibited superior performance, achieving 1.5-fold higher β-CGTase activity than IC-19. Additionally, IC-9 showed 87% lower cell lysis and 12% higher plasmid stability compared to IC-19, indicating improved process reliability. The immobilized cells in the membrane bioreactor exhibited 2.5-fold higher β-CGTase secretion, 75% lower cell lysis and 29% higher plasmid stability compared to the shake flask system. Moreover, β-CGTase secretion by immobilized cells was twice as high as that of free cells and remained stable over seven cycles, achieving a cumulative β-CGTase activity of 1120.21 U mL−1. Kinetic analysis showed that immobilized cells exhibited a lower maximum specific growth rate (0.012 h1) compared to free cells (0.149 h1), but significantly higher β-CGTase secretion, with an α (growth-associated production coefficient) of 1.317 U mg−1 mL−1 compared to 0.004 U mg−1 mL−1 for free cells.

CONCLUSION

These results highlight the potential of membrane bioreactors for large-scale recombinant enzyme production with improved efficiency and operational stability. © 2025 Society of Chemical Industry (SCI).

背景重组酶在培养基中的分泌效率对于简化纯化和提高产量至关重要。然而,作为常用的表达宿主,大肠杆菌在酶分泌过程中面临着细胞裂解和质粒不稳定等挑战。细胞固定化是解决这一问题的方法。本研究旨在研究固定化重组大肠杆菌在膜生物反应器中β-环糊精葡聚糖转移酶(β-CGTase)分泌、细胞裂解和质粒稳定性的性能。该研究比较了两种固定配置,IC-9(9中空纤维膜)和IC-19(19中空纤维膜),以及摇瓶系统。结果IC-9的β-CGTase活性比IC-19高1.5倍。此外,与IC-19相比,IC-9的细胞裂解率降低了87%,质粒稳定性提高了12%,表明工艺可靠性得到了提高。膜生物反应器中固定化细胞的β-CGTase分泌量比摇瓶系统高2.5倍,细胞裂解率降低75%,质粒稳定性提高29%。此外,固定细胞的β-CGTase分泌量是游离细胞的两倍,并且在7个周期内保持稳定,累积β-CGTase活性为1120.21 U mL−1。动力学分析表明,固定细胞的最大特定生长率(0.012 h−1)低于自由细胞(0.149 h−1),但β-CGTase分泌量显著增加,α(生长相关生产系数)为1.317 U mg−1 mL−1,而自由细胞为0.004 U mg−1 mL−1。结论膜生物反应器具有较高的效率和操作稳定性,具有大规模生产重组酶的潜力。©2025化学工业学会(SCI)。
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引用次数: 0
Monoethanolamine deep eutectic solvent on isolation of cardanol from cashew nutshell liquid 单乙醇胺深度共熔溶剂分离腰果果液中腰果酚的研究
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-08-02 DOI: 10.1002/jctb.70034
Anantharaj Ramalingam, Vichitra Malaiyarasan, Gayathri Mahavishnu

BACKGROUND

Monoethanolamine-based deep eutectic solvent (MEADES) at different molar ratios (1:2, 1:3, 1:4, 1:5, 1:6, and 1:7) was prepared and used for the isolation of cardanol from cashew nutshell liquid (CNSL).

RESULTS

In this work, the density of MEADES at different molar ratios (1:2, 1:3, 1:4, 1:5, 1:6, and 1:7), isobutyl methyl ketone (IBMK), ethyl acetate (EtAc), acetone, hexane, methanol, ethanol, and butanol was measured at different temperatures (293.15–343.15 K). Subsequently, the density of the binary mixture of IBMK with EtAc over the whole composition range was measured at different temperatures (293.15–343.15 K). Further, the pH of all the prepared MEADES was determined and functional group analysis was carried out using Fourier transform infrared (FTIR) spectroscopy. Finally, the experimental isolation of cardanol was conducted with feed:ternary mixtures at different solvent ratios (50:150, 50:125, 5:100, and 50:75 mL) and characterized using FTIR spectroscopy and gas chromatography–mass spectrometry.

CONCLUSION

It was observed that all the prepared deep eutectic solvents have strong hydrogen bonds between choline chloride (ChCl) and monoethanolamine (MEA) at all the studied molar ratios when the wavenumbers of individual compounds with mixtures of ChCl and MEA were compared. All the prepared MEADES used for isolation of cardanol from CNSL by varying the feed:ternary solvent ratios. It was concluded that the percentage of cardanol isolation was strongly dependent on the molar ratio of ChCl and MEA, and the volume of IBMK and EtAc as cosolvent in their mixtures. 98.93% cardanol isolation was achieved when using a 50 mL CNSL:75 mL mixture of solvents (i.e., 25 mL MEADES:25 mL IBMK:25 mL EtAc). © 2025 Society of Chemical Industry (SCI).

制备了不同摩尔比(1:2、1:3、1:4、1:5、1:6、1:7)的单乙醇胺基深度共晶溶剂(MEADES),用于分离腰果果液中的腰果酚。结果在293.15 ~ 343.15 K温度下,测定了不同摩尔比(1:2、1:3、1:4、1:5、1:6、1:7)、异丁基甲基酮(IBMK)、乙酸乙酯(EtAc)、丙酮、己烷、甲醇、乙醇、丁醇的MEADES浓度。随后,在不同温度(293.15 ~ 343.15 K)下,测量了IBMK与EtAc二元混合物在整个组成范围内的密度。利用傅里叶变换红外光谱(FTIR)对制备的MEADES进行了pH测定和官能团分析。最后,采用不同溶剂比(50:150、50:125、5:100、50:75 mL)的三元混合料对腰果酚进行分离实验,并采用傅里叶红外光谱(FTIR)、气相色谱-质谱联用技术对其进行表征。结论对所制备的深共晶溶剂中氯胆碱(ChCl)和单乙醇胺(MEA)在不同摩尔比下的波数进行比较,发现所制备的深共晶溶剂中氯胆碱(ChCl)和单乙醇胺(MEA)在不同摩尔比下均存在较强的氢键。所有制备的MEADES通过改变进料:三元溶剂的比例从CNSL中分离腰果酚。结果表明,腰果酚的分离率与ChCl和MEA的摩尔比以及IBMK和EtAc作为共溶剂的体积密切相关。当使用50ml CNSL: 75ml混合溶剂(即25ml MEADES: 25ml IBMK: 25ml EtAc)时,腰果酚分离率达到98.93%。©2025化学工业学会(SCI)。
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引用次数: 0
Application of biochar for enhancing methane production and alleviating sulfide toxicity in skim latex wastewater with minimized roles of biochar as a carbon source 生物炭在减少生物炭碳源作用下提高脱脂乳胶废水甲烷产量和减轻硫化物毒性中的应用
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-08-02 DOI: 10.1002/jctb.70033
Sengthong Lee, Nuntiya Paepatung, Pornpan Panichnumsin, Keonakhone Khounvilay, Norazwina Zainol, Chantaraporn Phalakornkule

BACKGROUND

The conversion of organic matter in sulfate-rich wastewater to methane presents a significant challenge due to the competition between methanogenesis and sulfidogenesis. In this study, we investigated the potential of Earleaf acacia-based biochar (EA-biochar) to enhance methane production and alleviate sulfide toxicity in skim latex wastewater (SLW). The role of biochar as an extra carbon source was minimized by washing it three times before use. Anaerobic digestion of SLW was investigated under both batch and fed-batch operational modes.

RESULTS

The methane yield of the batch with EA-biochar addition was 252.85 ± 5.37 mL g−1 COD, significantly higher than that of the batch without EA-biochar (192.93 ± 5.52 mL g−1 COD). In addition, the methane production rate of the batch with EA-biochar was 25% higher than that of the batch without EA-biochar addition. The increased methane yield was correlated with lower levels of volatile fatty acids and total organic carbon in the media, highlighting the role of EA-biochar in mediating electron transfer for methanogenesis rather than providing additional carbon sources.

CONCLUSION

The results from the fed-batch operation were consistent with those from the batch operation, indicating that the biochar effectively promoted methanogenesis for at least 80 days. © 2025 Society of Chemical Industry (SCI).

富硫酸盐废水中有机质转化为甲烷面临着产甲烷和产硫之间的竞争。在本研究中,我们研究了耳叶相思生物炭(EA-biochar)在脱脂乳胶废水(SLW)中提高甲烷产量和减轻硫化物毒性的潜力。通过在使用前清洗三次,将生物炭作为额外碳源的作用降至最低。在间歇和进料间歇两种操作模式下,对SLW厌氧消化进行了研究。结果添加ea -生物炭的甲烷产率为252.85±5.37 mL g−1 COD,显著高于未添加ea -生物炭的(192.93±5.52 mL g−1 COD)。此外,添加ea -生物炭的甲烷产率比未添加ea -生物炭的甲烷产率高25%。甲烷产量的增加与培养基中挥发性脂肪酸和总有机碳含量的降低有关,这突出了ea -生物炭在甲烷生成过程中介导电子转移的作用,而不是提供额外的碳源。结论加料间歇操作与间歇操作结果一致,表明生物炭至少在80 d内能有效促进甲烷生成。©2025化学工业学会(SCI)。
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引用次数: 0
Simulation of a biorefinery process from the organic fraction of municipal solid waste generated in Mexico City 模拟从墨西哥城产生的城市固体废物的有机部分的生物炼制过程
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-31 DOI: 10.1002/jctb.70018
Arturo Pérez-Roman, Teresa Lopez-Arenas, Mauricio Sales-Cruz, José Rocha-Rios

BACKGROUND

In this work, a biorefinery process was designed and simulated in Aspen Plus® V.10 for production of biogas, bioethanol, and biofertilizer from the Organic Fraction of Municipal Solid Waste (OFMSW) generated in Mexico City (CDMX). The process consists of five stages: (i) anaerobic digestion, (ii) acid hydrolysis, (iii) simultaneous saccharification and co-fermentation, (iv) conventional distillation, and (v) dehydration by extractive distillation. Stirred tank and stoichiometric reactors were used for the anaerobic biodigester simulation, while stoichiometric reactors were employed for simulation of the acid hydrolysis, and simultaneous saccharification and co-fermentation.

RESULTS

The overall results of the simulated process show that it is possible to obtain 149.6 Tons of Biogas, 41.9 Tons of Biofertilizer and 19.7 Tons of Bioethanol from 1000 Tons of OFMSW processed daily, which is equivalent to a total yield of 0.21 Ton Bioproducts/Ton OFMSW or 0.947 Ton Bioproducts/Ton Volatile Solids contained in the OFMSW.

CONCLUSIONS

The conceptual design and simulation of the biorefinery process presented in this work indicate that it is technically feasible to obtain 3 different bioproducts from the OFMSW generated in CDMX. Computer-aided process design will allow progress towards the circular economy, where biorefineries will play a leading role. © 2025 Society of Chemical Industry (SCI).

本研究在Aspen Plus®V.10中设计并模拟了从墨西哥城(CDMX)产生的城市固体废物(OFMSW)的有机组分中生产沼气、生物乙醇和生物肥料的生物炼制工艺。该工艺包括五个阶段:(i)厌氧消化,(ii)酸水解,(iii)同时糖化和共发酵,(iv)常规蒸馏,(v)萃取蒸馏脱水。厌氧沼气池模拟采用搅拌槽和化学计量反应器,酸水解、同步糖化和共发酵模拟采用化学计量反应器。结果模拟结果表明,每天处理1000吨OFMSW可获得149.6吨沼气、41.9吨生物肥料和19.7吨生物乙醇,相当于每吨OFMSW的总产量为0.21吨生物制品或0.947吨生物制品/吨OFMSW中的挥发性固体。本研究提出的生物精炼工艺的概念设计和模拟表明,从CDMX产生的OFMSW中获得3种不同的生物制品在技术上是可行的。计算机辅助工艺设计将推动循环经济的发展,而生物精炼厂将在循环经济中发挥主导作用。©2025化学工业学会(SCI)。
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引用次数: 0
Comparison of Fenton and Fered-Fenton processes for sustainable management of textile reverse osmosis concentrate: multivariate analysis approach Fenton和fer- Fenton工艺对纺织品反渗透浓缩液可持续管理的比较:多变量分析方法
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-25 DOI: 10.1002/jctb.70030
Gamze Canbakal, Öykü Nur Ersoz, Gulay Arslan Cene, Senem Yazici Guvenc, Emine Can-Güven, Gamze Varank

Background

Water scarcity and increasingly stringent discharge regulations are driving the adoption of sustainable water management strategies, necessitating the reuse of industrial wastewater and the implementation of zero or near-zero liquid discharge systems. Reverse osmosis (RO) is an effective technology for recycling wastewater in the textile industry. The elevated resistivity and decreased biodegradability of contaminants in RO concentrates generate a novel wastewater stream.

Results

This study examines the reutilization of these wastewaters through Fenton and Fered-Fenton processes. The Box–Behnken design (BBD) was used to model process variables. The operational parameters for both processes were the H2O2/chemical oxygen demand (COD) ratio, Fe2+/H2O2 ratio, current density and reaction time. The evaluated system responses were COD, color index (CI) and ultraviolet absorbance at 254 nm (UV254) and 280 nm (UV280). The correlation coefficients (R2) for all created models approached 1, demonstrating the efficacy of the BBD method in modeling pollutant removal with the Fenton and Fered-Fenton processes. The Fenton process achieved removal efficiency of 73.5% for COD, 94.5% for CI, 84% for UV254 and 81% for UV280. The efficiencies obtained in the Fered-Fenton process were 87% for COD, 97.5% for CI, 94.5% for UV254 and 89% for UV280 under optimum conditions.

Conclusions

The results indicate that the modified Fenton process may be a more successful alternative method, notably owing to its enhanced removal efficiencies for organic matter. © 2025 Society of Chemical Industry (SCI).

水资源短缺和日益严格的排放法规正在推动采用可持续的水管理战略,需要对工业废水进行再利用,并实施零或接近零的液体排放系统。反渗透(RO)技术是一种有效的纺织工业废水回收技术。反渗透浓缩液中污染物的电阻率升高和生物可降解性降低产生了一种新的废水流。结果通过Fenton法和feri -Fenton法研究了这些废水的再利用。采用Box-Behnken设计(BBD)对过程变量进行建模。两种工艺的操作参数分别为H2O2/化学需氧量(COD)比、Fe2+/H2O2比、电流密度和反应时间。评价的系统响应包括COD、显色指数(CI)和254 nm (UV254)和280 nm (UV280)的紫外吸光度。所有创建的模型的相关系数(R2)都接近于1,表明BBD方法在用Fenton和Fered-Fenton过程模拟污染物去除方面的有效性。Fenton工艺对COD的去除率为73.5%,对CI的去除率为94.5%,对UV254的去除率为84%,对UV280的去除率为81%。在最佳工艺条件下,fefe - fenton法处理COD的效率为87%,CI为97.5%,UV254为94.5%,UV280为89%。结论改进的Fenton工艺可能是一种更成功的替代方法,特别是由于其对有机物的去除效率提高。©2025化学工业学会(SCI)。
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引用次数: 0
Vanadium removal and recovery from aqueous solution with repeated use of a KOH-modified seaweed biochar adsorbent: characterisation and removal mechanisms 重复使用koh改性海藻生物炭吸附剂去除和回收水溶液中的钒:表征和去除机制
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-24 DOI: 10.1002/jctb.70015
Bashir M Ghanim, Ronan Courtney, J Tony Pembroke, James J Leahy, Thomas F O'Dwyer, John G Murnane

BACKGROUND

Vanadium (V) is a critical raw material which is extensively used in metallurgical, aerospace and chemical industries. However, V-enriched wastewaters pose risks to human and environmental health due to their tendency to persist and bioaccumulate. Active V treatment processes generate significant quantities of byproducts with associated high operating costs and there is a need therefore to investigate novel passive technologies such as biosorption. This study investigates the capacity and reusability of KOH-modified seaweed biochar (BCKOH) to (re-)adsorb, desorb and recover V, and evaluates the influences of initial V concentration, contact time, solution temperature and pH.

RESULTS

The maximum uptake of 48.8 mg V g−1 BCKOH occurred within 75 min and followed an exothermic adsorption process best described by the Langmuir isotherm model. The magnitude of enthalpy change suggested a physisorption binding interaction with optimum uptake in the range pH 3.5–4.5. Introduction of a saline content (100–400 mg Na+ L−1) into the adsorption solution resulted in a modest reduction in the V adsorption level by BCKOH but further increases in saline concentration thereafter had only limited impact. Successive V(V) adsorption/desorption cycles indicated that V(V) binding to BCKOH displays effective reversibility with the adsorbent material demonstrating good regeneration characteristics.

CONCLUSION

BCKOH offers clear potential to be used as a cost-effective passive and robust adsorbent of V within a range of acidic industrial waste streams. The capacity of the biochar to desorb and re-adsorb demonstrates high V recovery potential and excellent biochar regeneration capability. © 2025 The Author(s). Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).

钒是广泛应用于冶金、航天、化工等行业的重要原料。然而,富v废水由于具有持续存在和生物积累的趋势,对人类和环境健康构成风险。主动V处理工艺会产生大量的副产物,并且相关的操作成本很高,因此有必要研究新的被动技术,如生物吸附。本研究考察了koh修饰海藻生物炭(BCKOH)对V的(再)吸附、解吸和回收能力,并评估了初始V浓度、接触时间、溶液温度和ph的影响。结果BCKOH在75 min内最大吸收48.8 mg V g−1,并遵循Langmuir等温模型最能描述的放热吸附过程。焓变的大小表明在pH 3.5-4.5范围内存在物理吸收结合相互作用。在吸附溶液中加入盐水(100 - 400mg Na+ L−1)会导致BCKOH对V的吸附水平适度降低,但此后进一步增加盐水浓度的影响有限。连续的V(V)吸附/解吸循环表明,V(V)与BCKOH结合表现出有效的可逆性,吸附材料具有良好的再生特性。结论BCKOH在酸性工业废水中可作为一种经济高效的V吸附剂。生物炭的解吸和再吸附能力显示出较高的V回收潜力和良好的生物炭再生能力。©2025作者。由John Wiley &; Sons Ltd代表美国化学工业学会(SCI)出版的化学技术与生物技术杂志。
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引用次数: 0
Continuous stirred tank reactor with recycled iron mixer for Fe(II)/chlorine-driven textile dyes oxidation: toward a sustainable continuous-flow process for micropollutants degradation 用再生铁混合器连续搅拌槽反应器氧化Fe(II)/氯驱动的纺织染料:面向微污染物降解的可持续连续流工艺
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-23 DOI: 10.1002/jctb.70031
Slimane Merouani, Abdelkader Sigha, Hasan A. M. Hussein, Sadi M. Y. Almajdalawi

BACKGROUND

This study presents a novel and sustainable continuous-flow process for micropollutants degradation, using a lab-scale continuous stirred tank reactor (CSTR) equipped with a recycled iron mixer to drive Fe(II)/chlorine-induced oxidation. The recycled iron rod functions both as a mechanical stirrer and an in-situ source of Fe(II). The system's performance was evaluated by studding parameters such as chlorine flow rate (40–300 μL/s), submerged rod length (1–8 cm), rotation speed (0–500 rpm), dye concentration (5–40 mg/L), and pH (3–6).

RESULT

Maximum dye removal of 74% was achieved at pH 3, with higher chlorine flow rates, longer submerged rod length, and faster rotation speeds for an inlet dye concentration of 20 mg/L, while the reaction residence time did not exceed 45 s. Over 90% dye removal was observed at low concentrations (5 mg/L), and optimal performance occurred under acidic pH conditions. Higher pH values inhibited iron corrosion, quenching Fe(II) release and nullifying degradation. The matrix effect showed minimal impact with mineral water, while river and seawater reduced efficiency. Scavenger tests indicated ferryl species (Fe(IV)) as primary oxidant, while hydroxyl and chlorine radicals contributing less (10–20%). A comparison with a conventional Fe(II)/chlorine process showed that while the pre-dissolved Fe(II) system achieved higher conversion rates, the recycled iron system offered greater sustainability and operational simplicity through continuous Fe(II) generation.

CONCLUSION

This process provides a cost-effective, environmentally friendly, and efficient solution for micropollutant degradation in water matrices with light mineral and organic charges. © 2025 Society of Chemical Industry (SCI).

本研究提出了一种新型的可持续的微污染物降解连续流工艺,利用实验室规模的连续搅拌槽式反应器(CSTR)配备一个再生铁混合器来驱动Fe(II)/氯诱导氧化。回收的铁棒既可以作为机械搅拌器,又可以作为铁(II)的原位来源。考察了氯流量(40 ~ 300 μL/s)、浸没杆长度(1 ~ 8 cm)、转速(0 ~ 500 rpm)、染料浓度(5 ~ 40 mg/L)、pH(3 ~ 6)等参数对系统性能的影响。结果在pH为3时,当进口染料浓度为20 mg/L时,采用较高的氯流量、较长的浸没棒长度和较快的转速,反应停留时间不超过45 s,可达到最大去除率74%。在低浓度(5 mg/L)条件下,染料去除率超过90%,在酸性pH条件下表现最佳。较高的pH值抑制了铁的腐蚀,抑制了铁(II)的释放,抑制了铁的降解。基质效应对矿泉水的影响最小,而河流和海水的影响较小。清除剂试验表明,铁基(Fe(IV))是主要的氧化剂,而羟基和氯自由基贡献较小(10-20%)。与传统的铁(II)/氯工艺相比,预溶铁(II)系统获得了更高的转化率,而再生铁系统通过连续生成铁(II)提供了更大的可持续性和操作简单性。结论该工艺是一种经济、环保、高效的降解含轻矿物和有机电荷水基质中微污染物的方法。©2025化学工业学会(SCI)。
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引用次数: 0
An appraisal on various hydrogen productions and their CO2 emissions – a comparison on the Grey, blue and green pathways 对各种氢气生产及其二氧化碳排放的评估-灰色,蓝色和绿色途径的比较
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-23 DOI: 10.1002/jctb.70029
Stephen Truslove, Elliott L. Bruce, Humphrey H. P. Yiu

The transition to a net-zero economy requires revolutionary change to the fundamentals of economies around the world. The need to decarbonise processes affects almost every aspect of industry and society, with energy, transport, and manufacturing making up some of the most polluting sectors. Many complementary solutions must be realised to surmount such challenges, and one suggestion is the greater use of hydrogen as a fuel or feedstock. For this to occur, hydrogen production must be significantly scaled up without introducing so many emissions as to counteract improvements made downstream. Although hydrogen gas can be found in underground deposits, almost all hydrogen is produced industrially from fossil fuels, notably via steam reforming process (grey hydrogen), which is usually associated with a considerable carbon footprint. Alternative production pathways with a lower carbon footprint have been developed for large-scale production. This perspective examines the impact of large-scale grey, blue, and green hydrogen production methods and their viability as sources of a cleaner fuel for heat and electricity generation. © 2025 Society of Chemical Industry (SCI).

向净零排放经济的过渡需要对全球经济的基本面进行革命性的改变。脱碳过程的需求几乎影响到工业和社会的各个方面,能源、交通和制造业构成了污染最严重的一些部门。为了克服这些挑战,必须实现许多互补的解决方案,其中一个建议是更多地使用氢作为燃料或原料。为了实现这一目标,氢气生产必须大幅扩大,同时又不能产生太多的排放,从而抵消下游的改善。虽然氢气可以在地下矿床中找到,但几乎所有的氢都是由化石燃料工业生产的,特别是通过蒸汽重整过程(灰氢),这通常与相当大的碳足迹有关。为大规模生产开发了碳足迹较低的替代生产途径。这一视角考察了大规模灰色、蓝色和绿色制氢方法的影响,以及它们作为更清洁的供热和发电燃料来源的可行性。©2025化学工业学会(SCI)。
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引用次数: 0
Advanced downstream process design for recovery of 2-phenylethanol and 2-phenylethyl acetate after biotransformation 生物转化后回收2-苯乙醇和2-苯乙酸乙酯的先进下游工艺设计
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-23 DOI: 10.1002/jctb.70027
Tamara Janković, Adrie JJ Straathof, Anton A Kiss

BACKGROUND

2-Phenylethanol (2-PE) and 2-phenylethyl acetate (2-PEAc) are valuable aroma compounds with growing market demands. As an alternative to conventional petrochemical production, more valuable natural forms of these chemicals can be obtained by biotransformation. Low product concentrations, resulting from significant product toxicity to microorganisms, and high boiling points of products complicate recovery process. In situ product recovery by liquid–liquid extraction can be used to increase bioprocess yield and productivity. However, the subsequent purification of 2-PE and 2-PEAc is challenging as a consequence of the multiple phases, high-boiling temperatures of main products, occurrence of remaining substrate and byproducts, and presence of microorganisms.

RESULTS

The main goal of this original work is to improve the competitiveness of the biotechnological production of 2-PE by using in silico methods to develop an advanced industrial process for the final purification after centrifugation. An adaptable dividing-wall column was designed to remove 2-PE with 2-PEAc from organic phase or to esterify 2-PE to pure 2-PEAc. The production flexibility of the developed process allows adjustability to market demand. Additionally, recovery of co-produced ethanol from aqueous phase can increase the economic and environmental performance of the developed process. As confirmed by detailed techno-economic analysis, the proposed processes can cost-effectively (total recovery costs of 0.64–0.72 US$/kg2-PE/2-PEAc) and energy-efficiently (primary energy requirements of 1.83–2.05 kWthh/kg2-PE/2-PEAc) recovery of 2-PE or 2-PEAc after biotransformation.

CONCLUSION

The developed process enhances economic and environmental viability of biotechnological 2-PE production by reducing costs and energy requirements, while ensuring flexibility to adapt to market demands. © 2025 The Author(s). Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).

背景2-苯乙醇(2-PE)和2-苯乙酸乙酯(2-PEAc)是有价值的芳香化合物,市场需求不断增长。作为传统石油化工生产的替代品,生物转化可以获得更有价值的这些化学物质的自然形式。由于产品对微生物具有显著的毒性,产品的低浓度和产品的高沸点使回收过程复杂化。通过液-液萃取的原位产品回收可用于提高生物工艺收率和生产率。然而,由于2-PE和2-PEAc的多相、主要产物的高沸点温度、剩余底物和副产物的存在以及微生物的存在,2-PE和2-PEAc的后续纯化具有挑战性。结果本研究的主要目的是利用硅法开发一种先进的工业工艺,用于离心后的最终纯化,以提高2-PE生物技术生产的竞争力。设计了一种适应性隔板柱,用于从有机相中去除含2-PEAc的2-PE或将2-PE酯化为纯2-PEAc。开发过程的生产灵活性允许根据市场需求进行调整。此外,从水相中回收联合生产的乙醇可以提高所开发工艺的经济和环境性能。详细的技术经济分析证实,该工艺具有成本效益(总回收成本为0.64-0.72美元/kg2-PE/2-PEAc)和能源效率(一次能源需求为1.83-2.05 kWthh/kg2-PE/2-PEAc),可回收生物转化后的2-PE或2-PEAc。结论所开发的工艺通过降低成本和能源需求,提高了生物技术2-PE生产的经济和环境可行性,同时保证了适应市场需求的灵活性。©2025作者。由John Wiley &; Sons Ltd代表美国化学工业学会(SCI)出版的化学技术与生物技术杂志。
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引用次数: 0
Synergistic effects of CNF-TiO2 composites and process parameters on DMFC performance enhancement CNF-TiO2复合材料与工艺参数对DMFC性能增强的协同效应
IF 2.4 4区 生物学 Q3 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-07-23 DOI: 10.1002/jctb.70021
Muhammad Syafiq Alias, Siti Kartom Kamarudin, Wei Lun Ang, Mohd Shahbudin Masdar, Norilhamiah Yahya, Nabila A. Karim

BACKGROUND

Direct methanol fuel cells (DMFCs) face challenges from methanol crossover and performance degradation caused by inefficient microporous layer (MPL) designs, where conventional carbon-based MPLs show limitations in surface coverage uniformity, catalyst utilization efficiency, and pore structure balance. To address these issues, this study developed an optimized MPL using carbon nanofiber-titanium dioxide (CNF-TiO2) composites through parametric optimization of the fabrication process. Key variables included MPL loading density, CNF:TiO2 mass ratio, Nafion binder concentration, and methanol feed concentration, which were analyzed via screening experiments and Response Surface Methodology (RSM) using a Central Composite Design (CCD). The optimization targeted three response metrics: power density (R1), open-circuit voltage (R2), and peak current density (R3).

RESULTS

The results demonstrated that the modified CNF-TiO2 microporous layer (MPL) exhibited a synergistic effect when optimized with the selected parameters. Initial screening experiments examined MPL loading, CNF-to-TiO2 ratio, Nafion® content, and methanol concentration, revealing that the composition ratio, Nafion® content, and methanol concentration had significant impacts on the cell's performance responses. These key parameters were further explored using Response Surface Methodology (RSM). The optimized MPL exhibited improved surface coverage and promoted pore development, resulting in 1.22% microporosity and 34.31% mesoporosity. As a result, the composite MPL enhanced peak power density by 55%, reaching 70.43 mW cm−2. Analysis of variance (ANOVA) confirmed that the improvements in power density, open-circuit voltage, and optimal current density were statistically significant, highlighting the effectiveness of the composite MPL design and process optimization in enhancing DMFC performance.

CONCLUSION

These findings highlight the essential need to integrate nanocomposite engineering with parametric optimization to achieve coverage uniformity, catalyst utilization efficiency, and pore structure balance. The research presents a verified methodology for multi-objective optimization in DMFCs, enhancing scalable, high-performance fuel cell systems for sustainable energy applications. © 2025 Society of Chemical Industry (SCI).

直接甲醇燃料电池(dmfc)面临着甲醇交叉和低效微孔层(MPL)设计导致的性能下降的挑战,传统的碳基mfc在表面覆盖均匀性、催化剂利用效率和孔结构平衡方面存在局限性。为了解决这些问题,本研究通过对制造工艺的参数优化,开发了一种使用纳米碳纤维-二氧化钛(CNF-TiO2)复合材料的优化MPL。主要变量包括MPL加载密度、CNF:TiO2质量比、Nafion粘结剂浓度和甲醇进料浓度,通过筛选实验和响应面法(RSM)进行分析,采用中心复合设计(CCD)。优化针对三个响应指标:功率密度(R1)、开路电压(R2)和峰值电流密度(R3)。结果改性后的CNF-TiO2微孔层(MPL)在与所选参数优化后呈现协同效应。初步筛选实验检测了MPL负载、CNF-to-TiO2比、Nafion®含量和甲醇浓度,发现组成比、Nafion®含量和甲醇浓度对电池的性能响应有显著影响。利用响应面法(RSM)对这些关键参数进行了进一步探讨。优化后的MPL提高了表面覆盖率,促进了孔隙发育,微孔隙率为1.22%,介孔率为34.31%。结果表明,复合MPL的峰值功率密度提高了55%,达到70.43 mW cm−2。方差分析(ANOVA)证实,功率密度、开路电压和最优电流密度的改善具有统计学意义,突出了复合MPL设计和工艺优化在提高DMFC性能方面的有效性。结论将纳米复合材料工程与参数优化相结合,以达到覆盖均匀性、催化剂利用率和孔结构平衡的目的。该研究提出了一种验证方法,用于dmfc的多目标优化,增强可扩展的高性能燃料电池系统,用于可持续能源应用。©2025化学工业学会(SCI)。
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引用次数: 0
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Journal of chemical technology and biotechnology
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