Pub Date : 2024-08-17DOI: 10.1177/00219983241274552
Canan Saricam, Nazan Okur
This study deals with the development of interlayer hybrid composites with improved low-velocity impact response. In the composites produced using the hand lay-up technique, glass, carbon, and Kevlar woven fabrics were used as reinforcement materials and epoxy resin was used as the matrix material. Shear thickening fluid (STF) was impregnated into the fabric for enhancing their performance. The effect of hybridization with different stacking sequences and the impregnation of STF on the peak load, deflection at peak load, energy absorption, impact strength, and damage degree were investigated. All samples were subjected to 3.12 m/s and 4.42 m/s impact velocities using a drop-weight impact tester applying 200J and 400J impact energy levels, respectively. The results revealed that in samples containing neat fabrics, the performances of the pure Kevlar samples were much better in comparison to hybrid samples, especially under high impact energy. However, STF significantly improved the impact strength and energy absorption (up to 30 times) of all samples, including hybrid ones. On the other hand, as the impact energy increased, the use of a Kevlar reinforced plate on the impact surface was crucial, providing higher energy absorption, and no perforation was observed since most of the energy was required to initiate the damage. In the samples with Kevlar in the intermediate layer, however, the majority of the impact energy caused propagation and expansion of the damage. According to the findings, up to 50% cost savings were achieved in STF-impregnated hybrid samples containing Kevlar.
{"title":"Investigation of shear thickening fluid (STF) impregnated interlayer hybrid composites under low-velocity impact loading","authors":"Canan Saricam, Nazan Okur","doi":"10.1177/00219983241274552","DOIUrl":"https://doi.org/10.1177/00219983241274552","url":null,"abstract":"This study deals with the development of interlayer hybrid composites with improved low-velocity impact response. In the composites produced using the hand lay-up technique, glass, carbon, and Kevlar woven fabrics were used as reinforcement materials and epoxy resin was used as the matrix material. Shear thickening fluid (STF) was impregnated into the fabric for enhancing their performance. The effect of hybridization with different stacking sequences and the impregnation of STF on the peak load, deflection at peak load, energy absorption, impact strength, and damage degree were investigated. All samples were subjected to 3.12 m/s and 4.42 m/s impact velocities using a drop-weight impact tester applying 200J and 400J impact energy levels, respectively. The results revealed that in samples containing neat fabrics, the performances of the pure Kevlar samples were much better in comparison to hybrid samples, especially under high impact energy. However, STF significantly improved the impact strength and energy absorption (up to 30 times) of all samples, including hybrid ones. On the other hand, as the impact energy increased, the use of a Kevlar reinforced plate on the impact surface was crucial, providing higher energy absorption, and no perforation was observed since most of the energy was required to initiate the damage. In the samples with Kevlar in the intermediate layer, however, the majority of the impact energy caused propagation and expansion of the damage. According to the findings, up to 50% cost savings were achieved in STF-impregnated hybrid samples containing Kevlar.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"13 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142207010","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-14DOI: 10.1177/00219983241271007
Adam Fisher, Arjun Radhakrishnan, Arthur Levy, Julie Teuwen, James Kratz
This study considered adhesion between thermoplastic and thermoset laminates through interdiffusion at the interface. The influence of the degree of cure of the thermoset at the start of the process was investigated through mechanical testing and microscopy. Increasing the initial degree of cure decreased both interlaminar fracture toughness and interphase thickness. Fracture toughness decreased disproportionately to interphase thickness, attributed to changes in interphase morphology and decreasing surface contact at the interface. A simplified model was developed using gel layer thickness measurement data to predict the level of interdiffusion with increasing initial degree of cure. Compared to thermoset-thermoset co-curing, there was superior bond strength at low initial degrees of cure and a predicted increased sensitivity to the initial degree of cure, suggesting a greater influence of process variability. Hence, for specific property critical applications, the trade-off between the potential manufacturing efficiency gains from semi-curing and the reduced performance would be an important consideration.
{"title":"Effect of pre-curing on thermoplastic-thermoset interphases","authors":"Adam Fisher, Arjun Radhakrishnan, Arthur Levy, Julie Teuwen, James Kratz","doi":"10.1177/00219983241271007","DOIUrl":"https://doi.org/10.1177/00219983241271007","url":null,"abstract":"This study considered adhesion between thermoplastic and thermoset laminates through interdiffusion at the interface. The influence of the degree of cure of the thermoset at the start of the process was investigated through mechanical testing and microscopy. Increasing the initial degree of cure decreased both interlaminar fracture toughness and interphase thickness. Fracture toughness decreased disproportionately to interphase thickness, attributed to changes in interphase morphology and decreasing surface contact at the interface. A simplified model was developed using gel layer thickness measurement data to predict the level of interdiffusion with increasing initial degree of cure. Compared to thermoset-thermoset co-curing, there was superior bond strength at low initial degrees of cure and a predicted increased sensitivity to the initial degree of cure, suggesting a greater influence of process variability. Hence, for specific property critical applications, the trade-off between the potential manufacturing efficiency gains from semi-curing and the reduced performance would be an important consideration.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"57 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142207013","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-13DOI: 10.1177/00219983241276933
Segun I Talabi, Wonders Oladipo, Iyanuoluwa Odetoyinbo, Akash Phadatare, Sana Elyas, Uday Vaidya, Ahmed A Hassen
This article explores a novel method for enhancing the mechanical properties of epoxy resin composites by incorporating carbonized chicken feathers as a filler material. The fabrication process involves carbonizing chicken feathers at 600°C and incorporating 5-10 wt% of the fillers into an epoxy matrix. The composites showed enhanced mechanical properties and samples containing 10 wt% filler exhibit the best properties. The performance corresponds to 49% increase in tensile strength, 16% rise in Young’s modulus, 40% improvement in flexural modulus, and 57% in flexural strength. X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy were employed to characterize the filler. This characterization provides valuable insights into the structure and chemical composition of the pulverized carbonized chicken feathers that contributed to the attained improvement in composites’ properties. Microstructural examination of the developed composite under scanning electron microscope also provides insights into matrix-filler interface and dispersion of the fillers within the composite matrix. The study not only highlights the unique combination of carbonized feathers’ inherent strength and compatibility with the epoxy matrix but also underscores the eco-friendly nature of utilizing agricultural waste. The findings suggest promising applications in industries demanding lightweight, high-strength materials, which can contribute to sustainable engineering solutions.
{"title":"Epoxy resin reinforced with carbonized chicken feathers: An innovative composite material with sustainable potentials","authors":"Segun I Talabi, Wonders Oladipo, Iyanuoluwa Odetoyinbo, Akash Phadatare, Sana Elyas, Uday Vaidya, Ahmed A Hassen","doi":"10.1177/00219983241276933","DOIUrl":"https://doi.org/10.1177/00219983241276933","url":null,"abstract":"This article explores a novel method for enhancing the mechanical properties of epoxy resin composites by incorporating carbonized chicken feathers as a filler material. The fabrication process involves carbonizing chicken feathers at 600°C and incorporating 5-10 wt% of the fillers into an epoxy matrix. The composites showed enhanced mechanical properties and samples containing 10 wt% filler exhibit the best properties. The performance corresponds to 49% increase in tensile strength, 16% rise in Young’s modulus, 40% improvement in flexural modulus, and 57% in flexural strength. X-ray diffraction and scanning electron microscopy with energy dispersive spectroscopy were employed to characterize the filler. This characterization provides valuable insights into the structure and chemical composition of the pulverized carbonized chicken feathers that contributed to the attained improvement in composites’ properties. Microstructural examination of the developed composite under scanning electron microscope also provides insights into matrix-filler interface and dispersion of the fillers within the composite matrix. The study not only highlights the unique combination of carbonized feathers’ inherent strength and compatibility with the epoxy matrix but also underscores the eco-friendly nature of utilizing agricultural waste. The findings suggest promising applications in industries demanding lightweight, high-strength materials, which can contribute to sustainable engineering solutions.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"1 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142207012","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-13DOI: 10.1177/00219983241270939
Mingming Xu, Elena Sitnikova, Weiyi Kong, Jian Zhang, Shoufeng Hu, Shuguang Li
Weft tows in 3D woven composites are commonly approximated as perfectly straight, but their undulations are inevitable in reality, although the extent of undulations in the weft tows is not as pronounced as in the warp tows. Such minor undulations in weft tows have been simulated in this paper. A previously established parametrised modelling and analysis tool for 3D woven composites has been extended to reproduce the varying geometry of the weft tows. Two novel models have been proposed to introduce the undulations, allowing their effects to be simulated. The analysis reveals that, compared to the model with straight weft tows, the effective elastic properties can be affected by the weft tow undulations. In addition, the procedure for defining varying intra-tow fibre orientation was formulated and implemented, addressing lack of consistent and robust functionalities of this kind in modern finite element solvers.
{"title":"Characterisation of 3D woven textile composites in presence of minor weft tow undulations and cross-section variations","authors":"Mingming Xu, Elena Sitnikova, Weiyi Kong, Jian Zhang, Shoufeng Hu, Shuguang Li","doi":"10.1177/00219983241270939","DOIUrl":"https://doi.org/10.1177/00219983241270939","url":null,"abstract":"Weft tows in 3D woven composites are commonly approximated as perfectly straight, but their undulations are inevitable in reality, although the extent of undulations in the weft tows is not as pronounced as in the warp tows. Such minor undulations in weft tows have been simulated in this paper. A previously established parametrised modelling and analysis tool for 3D woven composites has been extended to reproduce the varying geometry of the weft tows. Two novel models have been proposed to introduce the undulations, allowing their effects to be simulated. The analysis reveals that, compared to the model with straight weft tows, the effective elastic properties can be affected by the weft tow undulations. In addition, the procedure for defining varying intra-tow fibre orientation was formulated and implemented, addressing lack of consistent and robust functionalities of this kind in modern finite element solvers.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"14 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142207022","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-07DOI: 10.1177/00219983241274502
Amin Abdollahzadeh, Behrouz Bagheri Vanani, Abbas Masoudi Morghmaleki, Ahmad Ostovari Moghaddam, Ali Reza Eivani
In this article, dissimilar magnesium and aluminum alloys were welded with a Zn interlayer and TiC nanoparticles by friction stir welding. Optimal joining conditions were achieved by a combination of three traverse speeds (30, 45, and 60 mm/min) and constant rotational speeds (1050 rpm). The best microstructure evolution and mechanical properties were achieved for specimens joined at rotational and traverse speeds of 1050 rpm and 45 mm/min, respectively. The grain size decreases as the traverse speed increases from 30 to 45 mm/min due to a reduction in heat input, an improvement in reinforcing distribution, and high intermixing of materials, then increases from 45 to 60 mm/min due to inadequate heat input for recrystallization process. It was shown that the TiC particles play a prominent role in the microstructure modification and enhance mechanical properties of weld samples while the Zn foil interlayer plays a vital in avoiding the formation of Al-Mg IMC phases. The obtained result under optimal welding parameters indicates that MgZn2, Mg-Al-Zn compounds, Mg and Al solid solution, were the main detected common phases in the stir zone instead of the brittle and hard Al-Mg IMCs formation. The average hardness values of 232 Hv were achieved, while the strength of the weld specimen experiences the 189 MPa value. In addition, a combination of brittle and ductile modes was observed based on the fracture surface of the weld sample after the tensile test.
{"title":"Advancements in joining Al-Zn-TiC-Mg composites using friction stir welding process: Influence of traverse speed","authors":"Amin Abdollahzadeh, Behrouz Bagheri Vanani, Abbas Masoudi Morghmaleki, Ahmad Ostovari Moghaddam, Ali Reza Eivani","doi":"10.1177/00219983241274502","DOIUrl":"https://doi.org/10.1177/00219983241274502","url":null,"abstract":"In this article, dissimilar magnesium and aluminum alloys were welded with a Zn interlayer and TiC nanoparticles by friction stir welding. Optimal joining conditions were achieved by a combination of three traverse speeds (30, 45, and 60 mm/min) and constant rotational speeds (1050 rpm). The best microstructure evolution and mechanical properties were achieved for specimens joined at rotational and traverse speeds of 1050 rpm and 45 mm/min, respectively. The grain size decreases as the traverse speed increases from 30 to 45 mm/min due to a reduction in heat input, an improvement in reinforcing distribution, and high intermixing of materials, then increases from 45 to 60 mm/min due to inadequate heat input for recrystallization process. It was shown that the TiC particles play a prominent role in the microstructure modification and enhance mechanical properties of weld samples while the Zn foil interlayer plays a vital in avoiding the formation of Al-Mg IMC phases. The obtained result under optimal welding parameters indicates that MgZn<jats:sub>2</jats:sub>, Mg-Al-Zn compounds, Mg and Al solid solution, were the main detected common phases in the stir zone instead of the brittle and hard Al-Mg IMCs formation. The average hardness values of 232 Hv were achieved, while the strength of the weld specimen experiences the 189 MPa value. In addition, a combination of brittle and ductile modes was observed based on the fracture surface of the weld sample after the tensile test.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"31 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933243","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-07DOI: 10.1177/00219983241270999
Seyed Ali Hosseini Kordkheili, HR Jafari
This work aims to study thermal stability and ablative behaviors of Carbon/Phenolic composites containing nano clay, nano graphene oxide and hybrid additives. To this end a detailed explained and illustrated process is involved to synthesize factionalized graphene oxide based on Hummers method. The XRD test result shows a major shift in basal plane reflection to below 2θ = 20° in the provided spectrum, which indicates achievement in the functionalization process. Prepared nanoparticles suspensions are then mixed by resol resin with desire wt% to outcome nanocomposites. An in-depth analysis of SEM images with focus on the dispersion, morphology, and interaction of the nanofillers with the resin matrix reveals that nanoparticles are dispersed properly with no agglomeration. 200 gr/m2 carbon woven fabric is then impregnated with prepared nanocomposites employing an own made prepreg machine to use to construct standard flexural as well as oxy acetylene test specimens. Using bending test, thermogravimetric analysis and oxyacetylene torch test, effects of different percentages of considered nanoparticles on the mechanical properties, thermal stability and ablative of carbon/phenolic composites are assessed and the results are reported. According to the results, adding only 0.1 wt% of nano graphene oxide increases char yield around 5% and remain back surface temperature under 100°C during flame test. Moreover samples with 0.2 wt% of nano clay and hybrid (0.05 wt% nano graphene oxide and 0.1 wt% nano clay) additives provides best reaming amount of solid.
{"title":"An experimental investigation of nano clay and functionalized nano graphene oxide effects on ablation of carbon/phenolic nanocomposites","authors":"Seyed Ali Hosseini Kordkheili, HR Jafari","doi":"10.1177/00219983241270999","DOIUrl":"https://doi.org/10.1177/00219983241270999","url":null,"abstract":"This work aims to study thermal stability and ablative behaviors of Carbon/Phenolic composites containing nano clay, nano graphene oxide and hybrid additives. To this end a detailed explained and illustrated process is involved to synthesize factionalized graphene oxide based on Hummers method. The XRD test result shows a major shift in basal plane reflection to below 2θ = 20° in the provided spectrum, which indicates achievement in the functionalization process. Prepared nanoparticles suspensions are then mixed by resol resin with desire wt% to outcome nanocomposites. An in-depth analysis of SEM images with focus on the dispersion, morphology, and interaction of the nanofillers with the resin matrix reveals that nanoparticles are dispersed properly with no agglomeration. 200 gr/m<jats:sup>2</jats:sup> carbon woven fabric is then impregnated with prepared nanocomposites employing an own made prepreg machine to use to construct standard flexural as well as oxy acetylene test specimens. Using bending test, thermogravimetric analysis and oxyacetylene torch test, effects of different percentages of considered nanoparticles on the mechanical properties, thermal stability and ablative of carbon/phenolic composites are assessed and the results are reported. According to the results, adding only 0.1 wt% of nano graphene oxide increases char yield around 5% and remain back surface temperature under 100°C during flame test. Moreover samples with 0.2 wt% of nano clay and hybrid (0.05 wt% nano graphene oxide and 0.1 wt% nano clay) additives provides best reaming amount of solid.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"6 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933241","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-07DOI: 10.1177/00219983241271035
Abdelmalek Elhadi, Salah Amroune, Mohamed Slamani, Mohammad Jawaid, Ugur Koklu, Tarek Bidi
Studying the drilling of a hybrid jute/palm composite material offers significant contributions to sustainable material development. Incorporating renewable jute and palm fibers represents an innovative, eco-friendly approach compared to synthetic composites. This research aims to optimize drilling parameters to reduce defects and evaluate the performance of different drilling tools, crucial for industrial applications. Drilling is performed via three different types of drills bit: High-Speed Steel, HSS-Co5 coated high-speed steel with 5% cobalt, and carbide. The drilling process involves adjusting the feed and rotational speed. Response Surface Methodology (RSM) was used to select drilling settings by validating experimentally obtained data and predicting the behavior of the structure based on cutting circumstances. The findings indicated that the most effective cutting parameters for minimizing delamination are achieved using the HSS drill bit, namely at lower feed and rotational speeds. Delamination remains below the threshold of 1.106 when the feed is 0.04 mm/rev and the rotational speed is 1592 rpm. The analysis of the results obtained using the response surface methodology indicates that the R2 coefficient for cylindricity is 0.96%. In contrast, the rate of delamination is 0.79% and the rate of circularity is 0.89%.
{"title":"Evaluation of drilling by induced delamination of hybrid biocomposites reinforced with natural fibers: A statistical analysis by RSM","authors":"Abdelmalek Elhadi, Salah Amroune, Mohamed Slamani, Mohammad Jawaid, Ugur Koklu, Tarek Bidi","doi":"10.1177/00219983241271035","DOIUrl":"https://doi.org/10.1177/00219983241271035","url":null,"abstract":"Studying the drilling of a hybrid jute/palm composite material offers significant contributions to sustainable material development. Incorporating renewable jute and palm fibers represents an innovative, eco-friendly approach compared to synthetic composites. This research aims to optimize drilling parameters to reduce defects and evaluate the performance of different drilling tools, crucial for industrial applications. Drilling is performed via three different types of drills bit: High-Speed Steel, HSS-Co5 coated high-speed steel with 5% cobalt, and carbide. The drilling process involves adjusting the feed and rotational speed. Response Surface Methodology (RSM) was used to select drilling settings by validating experimentally obtained data and predicting the behavior of the structure based on cutting circumstances. The findings indicated that the most effective cutting parameters for minimizing delamination are achieved using the HSS drill bit, namely at lower feed and rotational speeds. Delamination remains below the threshold of 1.106 when the feed is 0.04 mm/rev and the rotational speed is 1592 rpm. The analysis of the results obtained using the response surface methodology indicates that the R<jats:sup>2</jats:sup> coefficient for cylindricity is 0.96%. In contrast, the rate of delamination is 0.79% and the rate of circularity is 0.89%.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"77 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933166","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-05DOI: 10.1177/00219983241266928
Rishad Rayyaan, Zeshan Yousaf, Mahmudul Akonda, Prasad Potluri, William Richard Kennon
Flax reinforced composites are becoming popular in automotive and civil industries due to their green production and recycling, and for good specific strength. To manufacture composites, firstly a multi-layer of flax preforms undergo compressive pressure before resin impregnation that causes nesting, wherein, fibres of one layer fit into the adjacent layers. This debulking of the preforms under compression is an important feature that determines the fibre volume fraction of composites. In this study, four flax structures such as: nonwoven tapes, unidirectional fabric, hopsack fabric, and nonwoven tape with glass veils were investigated for compaction behaviour under pressures between 1 and 10 bars, in single and multi-layer states, in dry and wet states, under different loading cycles, and in different ply orientations (0°/0° and 0°/90°). Nesting has been calculated for single- and multi-layer stacks. It was observed that the nonwoven structures shown greater thickness reduction compared to woven structures. Nesting factor was found to be higher than 1 for the nonwoven structures under compaction, indicating lower nesting, compared to the woven structures. In terms of thickness under repeated compaction, the reduction was the highest during first compressions, compared to the 2nd and 3rd compressions, for all the structures. When wettability was examined, thickness reduction for wet plies was higher for all the structures, compared to the dry phase. Finally, a comparative study was shown to evaluate fibre volume fractions of the composites.
{"title":"Compaction behaviour of flax-preforms during forming for composites","authors":"Rishad Rayyaan, Zeshan Yousaf, Mahmudul Akonda, Prasad Potluri, William Richard Kennon","doi":"10.1177/00219983241266928","DOIUrl":"https://doi.org/10.1177/00219983241266928","url":null,"abstract":"Flax reinforced composites are becoming popular in automotive and civil industries due to their green production and recycling, and for good specific strength. To manufacture composites, firstly a multi-layer of flax preforms undergo compressive pressure before resin impregnation that causes nesting, wherein, fibres of one layer fit into the adjacent layers. This debulking of the preforms under compression is an important feature that determines the fibre volume fraction of composites. In this study, four flax structures such as: nonwoven tapes, unidirectional fabric, hopsack fabric, and nonwoven tape with glass veils were investigated for compaction behaviour under pressures between 1 and 10 bars, in single and multi-layer states, in dry and wet states, under different loading cycles, and in different ply orientations (0°/0° and 0°/90°). Nesting has been calculated for single- and multi-layer stacks. It was observed that the nonwoven structures shown greater thickness reduction compared to woven structures. Nesting factor was found to be higher than 1 for the nonwoven structures under compaction, indicating lower nesting, compared to the woven structures. In terms of thickness under repeated compaction, the reduction was the highest during first compressions, compared to the 2nd and 3rd compressions, for all the structures. When wettability was examined, thickness reduction for wet plies was higher for all the structures, compared to the dry phase. Finally, a comparative study was shown to evaluate fibre volume fractions of the composites.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"30 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933242","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-05DOI: 10.1177/00219983241271054
Carlos Matos, Simão Santos, Isabel Duarte, Susana M Olhero, Georgina Miranda
Additive manufacturing (AM) technologies are unleashing the restrictions imposed by conventional manufacturing, allowing the production of innovative designs tailored to improve properties or performance. AM techniques in ceramic production allow the application of novel designs to ceramic parts, opening new opportunities for combining technologies aiming to obtain architected interpenetrating phase composites (IPCs). In this study, alumina structures with different architectures and Computer Aided Design (CAD) structure porosity oriented unidirectionally or bidirectionally, were fabricated by vat photopolymerization technique, namely Digital Light Processing. Afterwards, these structures were infiltrated with an aluminum alloy through investment casting, thus obtaining aluminum-alumina IPCs. Under compression, the IPCs presented a ductile behavior, conversely to the fragile ceramic counterparts. The IPCs compressive strength and absorbed energy were expressively higher than their ceramic counterparts. Comparing the bidirectional IPCs with the unidirectional ones, a significant increase in compressive strength and absorbed energy was observed, from 36.2% to 42.3% and from 164.8% to 358.1%, respectively, due to the greater amount and interconnection of the metal inside the ceramic structure. This study demonstrates the feasibility of this manufacturing route, combining two distinctive technologies, for the fabrication of metal-ceramic architected IPCs, allowing to tailor their mechanical properties and energy absorption capacity for a given application.
{"title":"Insights into morphology and mechanical properties of architected interpenetrating aluminum-alumina composites","authors":"Carlos Matos, Simão Santos, Isabel Duarte, Susana M Olhero, Georgina Miranda","doi":"10.1177/00219983241271054","DOIUrl":"https://doi.org/10.1177/00219983241271054","url":null,"abstract":"Additive manufacturing (AM) technologies are unleashing the restrictions imposed by conventional manufacturing, allowing the production of innovative designs tailored to improve properties or performance. AM techniques in ceramic production allow the application of novel designs to ceramic parts, opening new opportunities for combining technologies aiming to obtain architected interpenetrating phase composites (IPCs). In this study, alumina structures with different architectures and Computer Aided Design (CAD) structure porosity oriented unidirectionally or bidirectionally, were fabricated by vat photopolymerization technique, namely Digital Light Processing. Afterwards, these structures were infiltrated with an aluminum alloy through investment casting, thus obtaining aluminum-alumina IPCs. Under compression, the IPCs presented a ductile behavior, conversely to the fragile ceramic counterparts. The IPCs compressive strength and absorbed energy were expressively higher than their ceramic counterparts. Comparing the bidirectional IPCs with the unidirectional ones, a significant increase in compressive strength and absorbed energy was observed, from 36.2% to 42.3% and from 164.8% to 358.1%, respectively, due to the greater amount and interconnection of the metal inside the ceramic structure. This study demonstrates the feasibility of this manufacturing route, combining two distinctive technologies, for the fabrication of metal-ceramic architected IPCs, allowing to tailor their mechanical properties and energy absorption capacity for a given application.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"193 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-04DOI: 10.1177/00219983241270958
Fuhong Yang, Hong Xiao, Yugang Duan, Feng Wang, Jiahua Lou, Feng Yang, Shanshan Tang, Haojun Wang
Complex curved composite components often rely on multiple reference curve algorithms for path planning in automated fiber placement. However, the reference curves are typically manually drawn. Moreover, designing the reference curves follows an iterative planning-analysis-improvement process, which can be inefficient. A new approach for the automatic pre-analysis and optimized generation of reference curves for fiber placement is proposed in this paper to enhance the efficiency of reference curve analysis and generation. Firstly, a pre-analysis algorithm for reference curves based on triangular meshes is proposed. This algorithm analyzes the theoretical geodesic curvature and angular deviation of the path before its planning. Subsequently, a comprehensive evaluation index for reference curve generation is formulated based on the pre-analysis algorithm, and the reference curve is optimized using genetic algorithms. The results demonstrate that the pre-analysis algorithm accurately computes the steering radius distribution of the path. Areas with over-limit steering radius can be eliminated while maintaining angular deviations within 10° by utilizing optimized reference curves for path planning.
{"title":"An efficient pre-analysis and optimization generation method for reference curves of automated fiber placement path planning","authors":"Fuhong Yang, Hong Xiao, Yugang Duan, Feng Wang, Jiahua Lou, Feng Yang, Shanshan Tang, Haojun Wang","doi":"10.1177/00219983241270958","DOIUrl":"https://doi.org/10.1177/00219983241270958","url":null,"abstract":"Complex curved composite components often rely on multiple reference curve algorithms for path planning in automated fiber placement. However, the reference curves are typically manually drawn. Moreover, designing the reference curves follows an iterative planning-analysis-improvement process, which can be inefficient. A new approach for the automatic pre-analysis and optimized generation of reference curves for fiber placement is proposed in this paper to enhance the efficiency of reference curve analysis and generation. Firstly, a pre-analysis algorithm for reference curves based on triangular meshes is proposed. This algorithm analyzes the theoretical geodesic curvature and angular deviation of the path before its planning. Subsequently, a comprehensive evaluation index for reference curve generation is formulated based on the pre-analysis algorithm, and the reference curve is optimized using genetic algorithms. The results demonstrate that the pre-analysis algorithm accurately computes the steering radius distribution of the path. Areas with over-limit steering radius can be eliminated while maintaining angular deviations within 10° by utilizing optimized reference curves for path planning.","PeriodicalId":15489,"journal":{"name":"Journal of Composite Materials","volume":"31 1","pages":""},"PeriodicalIF":2.9,"publicationDate":"2024-08-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141933417","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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