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Research laser scanning damage detection method in f-k domain for laminate composite material 层压复合材料 f-k 域激光扫描损伤检测方法研究
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-24 DOI: 10.1177/00219983241235151
Ziping Wang, Hangrui Cui, Yue Fei, Bingqian Li, Rahim Gorgin
The use of composite plate structures has become increasingly prevalent in industries such as civil engineering, aerospace, high-speed rail, automotive, and wind power. However, the propagation of ultrasonic Lamb waves in these structures is subject to multi-modal and frequency dispersion effects, which, coupled with the complicated anisotropic propagation mechanism of composite materials, makes it challenging to extract damage scatter signals without a health signal as a reference. In this study, we apply the frequency-wavenumber ( f- k) domain filter wavefront modal method to carbon fiber reinforced polymer (CFRP) materials and use a three-dimensional (3D) window function to achieve different modalities and their corresponding damage reflection signals in the absence of a reference dispersion curve. Single modal damage imaging is achieved using a common source method (CSM) by laser vibration scanning experiment. To effectively extract single modalities in laminate material damage detection, a 3D filter window function was constructed. Considering the skew angle correction, it can effectively remove the direct wave signal, so as to realize the imaging of the damage.
在土木工程、航空航天、高速铁路、汽车和风力发电等行业中,复合板结构的使用越来越普遍。然而,超声波 Lamb 波在这些结构中的传播受多模态和频散效应的影响,再加上复合材料复杂的各向异性传播机理,使得在没有健康信号作为参考的情况下提取损伤散射信号变得十分困难。在本研究中,我们将频率-波数(f- k)域滤波波前模态法应用于碳纤维增强聚合物(CFRP)材料,并使用三维(3D)窗口函数在没有参考色散曲线的情况下实现不同模态及其相应的损伤反射信号。通过激光振动扫描实验,使用共源方法(CSM)实现了单模态损伤成像。为了在层压材料损伤检测中有效提取单模态,构建了三维滤波窗口函数。考虑到偏斜角修正,它能有效去除直波信号,从而实现损伤成像。
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引用次数: 0
Effect of seawater aging on the erosive wear response of aramid fiber reinforced composites 海水老化对芳纶纤维增强复合材料侵蚀磨损响应的影响
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-20 DOI: 10.1177/00219983241236206
Abel Eslava-Hernández, Julio A Rodríguez-González, Carlos Rubio-González, Armando I Martínez-Pérez, Edgar E Vera-Cárdenas
This study presents the effect caused by the saline environment (artificial seawater) on the physical and tribological properties of laminated composite materials reinforced with aramid fibers when they are subjected to erosive wear by sand particles. Composite materials made by epoxy resin and reinforced with glass fiber, carbon fiber and hybrid fiber (aramid with carbon) were studied. The laminates were superficially reinforced with layers of Kevlar fiber and prepared by the vacuum-assisted resin infusion process. The samples were subjected to a seawater accelerated aging process at 70°C for 1122 h. To reproduce erosive wear conditions of marine structural components, sea sand was used as solid particle under conditions of 4.5 bar of pressure, impact speed of 4.7 m/s and impact angle of 90°. The results showed that aged materials absorb more impact energy with respect to unaged counterparts, causing less material loss and a less depth in the wear track. The information generated by this research work may serve for the design and durability analysis of marine structures such as tidal turbine blades.
本研究介绍了当芳纶纤维增强的层压复合材料受到沙粒侵蚀磨损时,盐碱环境(人造海水)对其物理和摩擦学特性的影响。研究了由环氧树脂制成并用玻璃纤维、碳纤维和混合纤维(芳纶与碳)增强的复合材料。层压材料表面用凯夫拉纤维层增强,采用真空辅助树脂灌注工艺制备。为了再现海洋结构部件的侵蚀磨损条件,使用海砂作为固体颗粒,压力为 4.5 巴,冲击速度为 4.7 米/秒,冲击角度为 90°。结果表明,与未老化的材料相比,老化材料吸收的冲击能量更大,造成的材料损失更少,磨损痕迹的深度也更小。这项研究工作产生的信息可用于潮汐涡轮机叶片等海洋结构的设计和耐久性分析。
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引用次数: 0
Prediction of shape distortions in thermosetting composite parts using neural network interfaced visco-elastic constitutive model 利用神经网络接口粘弹性结构模型预测热固性复合材料部件的形状变形
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-20 DOI: 10.1177/00219983241235855
Aravind Balaji, Claudio Sbarufatti, David Dumas, Antoine Parmentier, Olivier Pierard, Francesco Cadini
The work aims to enhance the capabilities of a Finite Element tool, specifically related to a rheological thermo-chemo-viscoelastic constitutive model. This enhancement is intended to improve the tool’s ability to predict the distortions in composite parts caused by the polymerization of the thermoset composite matrix. These distortions occur due to internal residual stress generated by the inherent anisotropic properties of the thermoset composite material, including coefficients of thermal expansion and chemical shrinkage. The research work’s improvement is tied to the precise modelling of curing behaviour, which literature acknowledges as having a significant impact on manufacturing defects. In order to accommodate the influence of curing behaviour on various process variables—specifically, different thermal loading rates—a neural network model is implemented as an alternative to a standard diffusion cure-kinetics model. The neural network model is trained using Differential Scanning Calorimetry data and is integrated with the classical visco-elastic constitutive model to more accurately predict the progression of distinct thermoset resin states. This transition between cure states is assessed using two cure state variables: the degree of cure and the glass transition temperature. The enhanced predictions of state transitions lead to accurate assessments of internal residual stresses, especially when dealing with thick components subjected to thermal fluctuations. The anisotropic properties of thermoset composites, crucial for numerical analysis, are captured at various stages of cure. Ultimately, this methodology is employed to compare process-induced defects in the case study of the Z-shaped carbon/epoxy woven part, and the defects closely align with experimental measurements.
这项工作旨在增强有限元工具的功能,特别是与流变热-热-粘弹性构成模型有关的功能。这一改进旨在提高该工具预测热固性复合材料基体聚合引起的复合材料部件变形的能力。这些变形是由于热固性复合材料固有的各向异性(包括热膨胀系数和化学收缩系数)产生的内部残余应力造成的。这项研究工作的改进与固化行为的精确建模息息相关,文献承认固化行为对制造缺陷有重大影响。为了适应固化行为对各种工艺变量的影响,特别是不同的热负荷率,我们采用了神经网络模型来替代标准的扩散固化动力学模型。神经网络模型使用差示扫描量热数据进行训练,并与经典的粘弹性构成模型相结合,以更准确地预测不同热固性树脂状态的进展。固化状态之间的过渡是通过两个固化状态变量来评估的:固化程度和玻璃化转变温度。对状态转变的预测增强了对内部残余应力的准确评估,尤其是在处理受热波动影响的厚部件时。热固性复合材料的各向异性对数值分析至关重要,在固化的各个阶段都能捕捉到。最终,在 Z 形碳/环氧编织部件的案例研究中,采用这种方法比较了工艺引起的缺陷,缺陷与实验测量结果非常吻合。
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引用次数: 0
Numerical prediction of thermal conductivity and thermal expansion coefficient of glass fiber-reinforced polymer hybrid composites filled with hollow spheres 填充空心球的玻璃纤维增强聚合物混合复合材料的热导率和热膨胀系数的数值预测
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-19 DOI: 10.1177/00219983241235857
Alireza Moradi, Reza Ansari, Mohammad Kazem Hassanzadeh-Aghdam, Jamaloddin Jamali
The optimal performance of composites enriched with hollow spheres has been reported in contemporary literature, whereas their thermal properties have received less attention. In this regard, a finite element method (FEM)-based micromechanical model has been developed systematically to investigate the role of intra-matrix embedding of hollow spheres on the thermal conductivity and coefficient of thermal expansion (CTE) of unidirectional fiber-reinforced hybrid composites. In so doing, the concept of representative volume element (RVE) considers microstructures comprising an epoxy matrix, E-glass fiber, and E-glass hollow spheres, assuming perfect bonding (ideal interface) between the components and modified approximate periodic boundary conditions. By computing the longitudinal and transverse temperature gradients generated due to the application of uniform heat flux as well as the geometrical variation in RVE owing to temperature enhancement, thermal conductivity and CTE have been respectively determined. Comprehensive evaluations have been conducted to examine the effects of microstructural-level features, including fiber volume content and orientation, plus volume content and thickness of hollow spheres, on the effective thermal conductivity and CTE of pseudo-porous ternary E-glass/epoxy composites.
当代文献报道了富含空心球复合材料的最佳性能,但对其热性能的关注较少。为此,我们系统地开发了一种基于有限元法(FEM)的微机械模型,以研究基体内嵌入空心球对单向纤维增强混合复合材料的热导率和热膨胀系数(CTE)的影响。在此过程中,代表体积元素(RVE)的概念考虑了由环氧树脂基体、E-玻璃纤维和 E-玻璃空心球组成的微结构,假设各组分之间完美粘合(理想界面),并修改了近似周期性边界条件。通过计算均匀热通量产生的纵向和横向温度梯度,以及温度升高导致的 RVE 几何变化,分别确定了热导率和 CTE。我们进行了综合评估,以研究微结构层面的特征(包括纤维体积含量和取向,以及中空球体的体积含量和厚度)对假多孔三元 E 玻璃/环氧树脂复合材料的有效热导率和 CTE 的影响。
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引用次数: 0
Enhanced damage tolerance and fracture toughness of lightweight carbon-Kevlar fiber hybrid laminate 增强轻质碳-凯芙拉纤维混合层压板的损伤容限和断裂韧性
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-17 DOI: 10.1177/00219983241235853
Ahmed Wagih, Harri Junaedi, Hassan A Mahmoud, Gilles Lubineau, Ajay Kumar, Tamer A Sebaey
Low damage tolerance and residual strength are the main drawbacks of carbon fiber composite laminates that limit their application in many lightweight structures. This study demonstrates the exceptional damage tolerance and high fracture toughness of carbon-Kevlar hybrid laminate, where Kevlar plies are placed between two carbon fiber face sheets. Flexural strength after damage and mode I translaminar fracture toughness of carbon and Kevlar and the hybrid laminates were evaluated using three-point bending and single-edge notched bending tests, respectively. The damage mechanisms in the three configurations were investigated using micro-computed tomography and correlated with their mechanical responses. The results showed that the hybrid laminate could sustain 70% of the laminate strength after fiber damage occurs and can sustain the same strength for large strains, unlike carbon and Kevlar fiber laminates, where they both lose their mechanical integrity after fiber breakage. Moreover, this laminate showed 200% and 170% larger specific absorbed energy than carbon and Kevlar laminates, respectively. The improvement can be justified by the propagation of fiber breakage at three different positions in the Kevlar core and the delamination at the carbon-Kevlar interface that allowed larger energy dissipation during fracture. Additionally, it showed 21% and 42.7% larger absolute and specific fracture toughness, respectively, than the carbon fiber laminate.
碳纤维复合材料层压板的主要缺点是损伤容限和残余强度低,这限制了它们在许多轻质结构中的应用。本研究证明了碳-凯夫拉混合层压板具有优异的损伤容限和高断裂韧性,其中凯夫拉纤维层被置于两片碳纤维面片之间。通过三点弯曲试验和单边缺口弯曲试验,分别评估了碳纤维和凯夫拉纤维以及混合层压板的损伤后挠曲强度和模式 I 层压断裂韧性。使用微型计算机断层扫描技术研究了三种结构的损伤机制,并将其与机械响应相关联。结果表明,混合层压板在纤维损坏后能维持 70% 的层压板强度,并能在大应变下维持相同的强度,而碳纤维和凯夫拉纤维层压板则不同,它们在纤维断裂后都会失去机械完整性。此外,与碳纤维和凯夫拉纤维层压板相比,这种层压板的比吸收能分别提高了 200% 和 170%。这种改进的原因在于纤维断裂在 Kevlar 核心三个不同位置的传播以及碳-Kevlar 接口处的分层,这使得断裂时的能量耗散更大。此外,它的绝对断裂韧性和比断裂韧性分别比碳纤维层压板大 21% 和 42.7%。
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引用次数: 0
In-plane shear damages consideration of hoop wound composite cylinders using acoustic emission method 利用声发射法考虑环绕复合材料圆柱体的平面内剪切损伤
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-05 DOI: 10.1177/00219983241232194
Mehdi Farajpour, Mehdi A Najafabadi
The objective of this study was to examine the in-plane shear properties of filament-wound composite cylinders and assess the associated damage mechanisms using acoustic emission techniques. Two distinct composite materials, namely carbon/epoxy and glass epoxy, were manufactured for this purpose. The cylinders were subjected to torsion load conditions in accordance with ASTM D5448. Throughout the testing process, various parameters such as torque, angle of torsion, and strain were meticulously recorded. Additionally, the acoustic emission sensors were utilized to capture signals indicating the occurrence of damages. The findings of the study indicate that the in-plane shear strength and shear modulus of the carbon/epoxy specimens surpass those of the glass/epoxy counterparts. The results from acoustic emission testing indicated that in the CFRP specimens, there were no instances of fiber/matrix debonding. Instead, the main mode of damage observed was fiber breakage, accounting for approximately 71% of the total damage detected. On the other hand, in the GFRP specimens, the primary damage mechanism was found to be fiber/matrix debonding, making up approximately 50% of the overall damage recorded.
本研究的目的是利用声发射技术检查缠绕丝状复合材料圆柱体的平面内剪切特性,并评估相关的损坏机制。为此制造了两种不同的复合材料,即碳/环氧树脂和玻璃环氧树脂。根据 ASTM D5448 标准,对圆柱体进行了扭转载荷测试。在整个测试过程中,对扭矩、扭转角度和应变等各种参数进行了仔细记录。此外,还利用声发射传感器捕捉表明发生损坏的信号。研究结果表明,碳/环氧试样的面内剪切强度和剪切模量超过了玻璃/环氧试样。声发射测试结果表明,在 CFRP 试样中没有出现纤维/基质脱粘的情况。相反,观察到的主要损坏模式是纤维断裂,约占检测到的总损坏的 71%。另一方面,在 GFRP 试样中,发现主要的损坏机制是纤维/基质脱粘,约占所记录总损坏的 50%。
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引用次数: 0
Mechanical properties of a carbon fiber reinforced epoxy resin composite improved by integrating multi-walled carbon nanotubes and graphene nanoplatelets 通过集成多壁碳纳米管和石墨烯纳米片改善碳纤维增强环氧树脂复合材料的力学性能
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-02 DOI: 10.1177/00219983241230740
Esranur Yuksel, Osman Eksik, Hanzade Haykiri-Acma, Serdar Yaman
The pairs of nanofillers prepared by graphene nanoplatelets (GNPs) and multi-walled carbon nanotubes (MWCNTs) were added to the epoxy matrix in various ratios to produce hybrid epoxy nanocomposites. The effects of the presence of these nanofillers at 0.1–0.4 wt.% on the mechanical and thermal properties were tested. Likewise, carbon fiber reinforced MWCNT/GNP modified epoxy nanocomposite laminates were also manufactured and tested. The dispersion of nanofiller in the polymer matrix was evaluated by Scanning Electron Microscopy (SEM). It was determined that the hybrid composite consisting of a MWCNT:GNP ratio of 1:3 and a nanofiller ratio of 0.3 wt.% showed the best mechanical properties with a tensile strength of 75.1 MPa. The presence of GNPs and MWCNT nanofillers in epoxy/carbon fiber laminates influenced positively the tensile strength and strain but negatively the elastic modulus. Glass transition temperature of epoxy increased from 87.25°C to 114.67°C for MWCNT:GNP ratio of 1:1 (0.3 wt.%).
将石墨烯纳米片(GNPs)和多壁碳纳米管(MWCNTs)制备的纳米填料以不同比例添加到环氧基体中,制备出混合环氧纳米复合材料。测试了 0.1-0.4 wt.% 的这些纳米填料对机械和热性能的影响。同样,还制造并测试了碳纤维增强的 MWCNT/GNP 改性环氧纳米复合材料层压板。纳米填料在聚合物基体中的分散情况通过扫描电子显微镜(SEM)进行了评估。结果表明,MWCNT:GNP 比率为 1:3、纳米填料比率为 0.3 wt.% 的混合复合材料显示出最佳的机械性能,拉伸强度达到 75.1 MPa。环氧树脂/碳纤维层压板中 GNPs 和 MWCNT 纳米填料的存在对拉伸强度和应变有积极影响,但对弹性模量有消极影响。MWCNT 与 GNP 的比例为 1:1(0.3 wt.%)时,环氧树脂的玻璃化转变温度从 87.25°C 上升到 114.67°C。
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引用次数: 0
Mechanical properties and statistical analysis of Syagrus Romanzoffiana palm cellulose fibers Syagrus Romanzoffiana 棕榈纤维素纤维的机械性能和统计分析
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-01-31 DOI: 10.1177/00219983241231833
Oussama Ferfari, Ahmed Belaadi, Messaouda Boumaaza, Salah Amroune, Hassan Alshahrani, Mohammad KA Khan
Explore the intriguing world of natural fibers, where Syagrus Romanzoffiana (SR) fibers out as a viable alternative to synthetic and glass fibers in composite materials. Dive into the eco-friendly attraction of SR fibers, which are renowned for their natural degradation and ecologically favorable properties. This novel work investigates the performance characterization of 40 mm gauge-length (GL) SR fibers under quasi-static pressures using rigorous tensile testing. The mystery develops when 200 fibers are examined in seven different test groups, revealing the effect of test quantity ( N) on tensile strength, Young’s modulus, and fracture strain. Given the intrinsic diversity of natural fibers, the study applies strong statistical approaches such as least squares (LS) and maximum likelihood (ML) estimations, as well as two- and three-parameter Weibull distributions. Witness the thorough dispersion and probability analysis, which culminates in an enthralling one-factor analysis of variance (ANOVA) across the seven test groups ( N = 30, 60, 90, 120, 150, 180 and 200) for each tensile strength characteristic. Join us on this scientific trip as we uncover the mysteries and promise of Syagrus Romanzoffiana fibers to shape the future of composite materials.
探索引人入胜的天然纤维世界,其中 Syagrus Romanzoffiana(SR)纤维是复合材料中合成纤维和玻璃纤维的可行替代品。深入了解 SR 纤维的生态友好型吸引力,SR 纤维以其自然降解和有利生态的特性而闻名。这项新颖的工作采用严格的拉伸测试方法,研究了在准静态压力下 40 毫米规格长度(GL)SR 纤维的性能特征。在七个不同的测试组中,对 200 根纤维进行了测试,揭示了测试量(N)对拉伸强度、杨氏模量和断裂应变的影响。鉴于天然纤维固有的多样性,研究采用了强大的统计方法,如最小二乘法(LS)和最大似然法(ML)估计,以及二参数和三参数的威布尔分布。在对七个测试组(N = 30、60、90、120、150、180 和 200)的每个拉伸强度特性进行令人着迷的单因素方差分析(ANOVA)后,我们看到了全面的离散性和概率分析。加入我们的科学之旅,揭开 Syagrus Romanzoffiana 纤维的神秘面纱,见证复合材料的未来。
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引用次数: 0
Fatigue performance investigation of perforated and bolted pultruded glass fiber reinforced polymer laminates based on experiment and digital images 基于实验和数字图像的穿孔和螺栓拉挤玻璃纤维增强聚合物层压板疲劳性能研究
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-01-29 DOI: 10.1177/00219983241230381
Zhihua Xiong, Yang Meng, Chenyu Zhao, Yuqing Liu, Xiaoyu Liu
To investigate the fatigue performance of perforated and bolted pultruded Glass Fiber Reinforced Polymer (GFRP) laminates, a series of tests are conducted including static tensile and cyclic fatigue test, while Digital Image Correlation (DIC) and CT tests were implemented to monitor strains around the perforations and damage developed in the samples subjected to tensile and fatigue tests respectively. The stress concentrations of the cyclic loaded perforated GFRP laminates are discussed based on the experiment results. Due to the stress limitation of single bolted laminates, the diameter to width ratio is suggested to be less than 0.3. The GFRP laminates with double holes have a better fatigue performance than that of single hole, which is called the double-hole effect. This effect is also found in double bolted GFRP laminates. Considering the strength of the laminates between the holes and to unify the requirement, the critical distance to width ratio is suggested to be 1.6 and the diameter to width ratio should be less than 0.3.
为了研究穿孔和螺栓拉挤玻璃纤维增强聚合物(GFRP)层压板的疲劳性能,进行了一系列试验,包括静态拉伸和循环疲劳试验,同时采用数字图像相关性(DIC)和 CT 试验分别监测穿孔周围的应变和样品在拉伸和疲劳试验中产生的损伤。根据实验结果讨论了循环加载穿孔 GFRP 板材的应力集中问题。由于单螺栓层压板的应力限制,建议直径与宽度之比小于 0.3。双孔 GFRP 层压板的疲劳性能优于单孔,这就是双孔效应。双螺栓连接的 GFRP 层压板也存在这种效应。考虑到孔间层压板的强度和统一要求,建议临界距离与宽度比为 1.6,直径与宽度比应小于 0.3。
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引用次数: 0
Penalized anisotropy: Controlling anisotropy growth in concurrent optimization of topology and fiber orientation for orthotropic composite materials 补偿各向异性:在同时优化各向同性复合材料的拓扑结构和纤维取向时控制各向异性的增长
IF 2.9 3区 材料科学 Q3 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-01-29 DOI: 10.1177/00219983241230379
Naruki Ichihara, Masahito Ueda, Tomohiro Yokozeki
The topology and fiber orientation of fiber-reinforced composite structures must be designed computationally to fully demonstrate their anisotropic mechanical properties. Optimization of the topology and fiber orientation is performed either sequentially or concurrently. In the sequential method, topology optimization is performed first, followed by fiber orientation optimization. This separated optimization process does not consider material anisotropy during the topology optimization process. The concurrent method has the potential to realize better results by considering the anisotropic properties during topology optimization. However, the concurrent method often obtains locally optimal solutions because of material anisotropy in the initial optimization process. A continuation approach for anisotropy, which starts with weak anisotropy and then improves the anisotropy gradually, resolves this issue. This paper proposes a new concurrent optimization that can control the growth of anisotropy. The growth of anisotropy affects the topology, which is used to determine a better structure. Optimization results were obtained serially by varying the growth of anisotropy, which allowed a highly optimal topology and fiber orientation to be explored by considering their anisotropic nature.
纤维增强复合材料结构的拓扑结构和纤维取向必须通过计算来设计,以充分展示其各向异性的机械特性。拓扑结构和纤维取向的优化可按顺序或同时进行。在顺序优化法中,首先进行拓扑优化,然后进行纤维定向优化。这种分离式优化过程在拓扑优化过程中不考虑材料的各向异性。并行方法在拓扑优化过程中考虑了各向异性,因此有可能获得更好的结果。然而,由于初始优化过程中的材料各向异性,并发方法往往会获得局部最优解。针对各向异性的延续方法可以解决这一问题,该方法从弱各向异性开始,然后逐步改善各向异性。本文提出了一种新的并行优化方法,可以控制各向异性的增长。各向异性的增长会影响拓扑结构,从而确定更好的结构。通过改变各向异性的增长来获得连续的优化结果,这样就可以通过考虑其各向异性来探索高度优化的拓扑结构和纤维取向。
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引用次数: 0
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Journal of Composite Materials
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