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2022 IEEE 24th Electronics Packaging Technology Conference (EPTC)最新文献

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Improved Bump Detection and Defect Identification for HBMs using Refined Machine Learning Approach 基于改进机器学习方法的HBMs碰撞检测和缺陷识别
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013164
Wang Jie, Richard Chang, Xu Xun, Cai Lile, Chuan-Sheng Foo, R. Pahwa
The 2D-3D metrology is a critical step for in-line inspection and off-line failure analysis. Due to lack of relevant data and complexity of embedded components, identifying and segmenting defects such as voids, pad misalignments in 2D and 3D voxel data has been a challenge in the semiconductor industry. Addressing this problem has the potential to further improve fault detection in this field significantly. This work follows our previously published works in EPTC 2020, ECTC 2021, introducing a cost-effective and non-destructive approach using deep learning and 3D x-ray microscopy. In particular, we apply our 3D object detection and Semi-Supervised Learning (SSL) image segmentation on High Bandwidth memory and logic bumps (HBMs). This paper introduces new detection and segmentation methods that overcomes issues in the current data such as data imbalance or defective bumps. We applied better 2D-3D detection strategy and loss and activation functions for 3D semicon data. We describe the data features, our new approach on 2D-3D scanned data, methods developed to perform better object detection and segmentation to classify each pixel into individual categories such as solders, voids, Cu-Pillars, and Cu-Pad. We analyze in-depth observations from our new models and discuss the benefits and improvements of our revised approach.
2D-3D测量是在线检测和离线故障分析的关键步骤。由于缺乏相关数据和嵌入式组件的复杂性,在2D和3D体素数据中识别和分割诸如空隙、垫不对中等缺陷一直是半导体行业的一个挑战。解决这个问题有可能进一步显著改善该领域的故障检测。这项工作是继我们之前在EPTC 2020, ECTC 2021上发表的作品之后,介绍了一种使用深度学习和3D x射线显微镜的成本效益和非破坏性方法。特别是,我们将我们的3D对象检测和半监督学习(SSL)图像分割应用于高带宽内存和逻辑凸起(HBMs)。本文介绍了一种新的检测和分割方法,克服了当前数据中存在的数据不平衡或缺陷凸起等问题。我们采用了更好的2D-3D检测策略以及三维半导体数据的损耗和激活函数。我们描述了数据特征,我们对2D-3D扫描数据的新方法,开发的方法来执行更好的对象检测和分割,将每个像素分类为单独的类别,如焊料,空洞,cu柱和Cu-Pad。我们分析了新模型的深入观察结果,并讨论了修订方法的好处和改进之处。
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引用次数: 2
Defect Classification using Deep Learning for Hybrid Bonding Application 基于深度学习的混合键合缺陷分类
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013145
Rahul Reddy Komatireddi, Sachin Dangayach, Prayudi Lianto, Rohith Cherikkallil, Sneha Rupa
In the semiconductor industry, defect detection is very important as it affects performance. In Hybrid Bonding, identifying defect types prior to bonding is critical in determining bonding performance. To overcome this challenge, we propose a solution involving Computer Vision and Deep Learning to accomplish classification of these defects with limited availability of data. With this approach, the defect identification time is reduced, thereby driving faster research and product development.
在半导体工业中,缺陷检测是非常重要的,因为它影响性能。在混合键合中,在键合之前识别缺陷类型对于确定键合性能至关重要。为了克服这一挑战,我们提出了一种涉及计算机视觉和深度学习的解决方案,在有限的数据可用性下完成这些缺陷的分类。通过这种方法,减少了缺陷识别时间,从而推动了更快的研究和产品开发。
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引用次数: 0
Thermo-mechanical Characterization and Stress Simulation of Epoxy Molding Compound for a High-Power Package with Silicon Nitride Passivation Layer 大功率封装氮化硅钝化层环氧成型材料的热力学特性及应力模拟
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013186
Zhiwen Li, April Joy H. Garete, Zhou Zhou, H. Fan, Elmer Holgado, Ibarra Licup
In this paper, the influence of epoxy molding compound thermomechanical material properties on die top silicon nitride passivation stress during temperature cycling on a high-power surface mount device was studied. The combination of EMC properties (Tg, CTE, and modulus) using different advanced EMCs to achieve lower tensile stress on SiN passivation layer for a high-power SMD was successfully investigated through material characterization, assembly and delamination performance, thermo-mechanical stress simulation, reliability testing, and passivation layer integrity check after TCT. Furthermore, stress relief mechanism related to the mold compound property was proposed based on the results of the study.
本文研究了高功率表面贴装器件温度循环过程中环氧成型复合热机械材料性能对模具顶部氮化硅钝化应力的影响。通过材料表征、组装和分层性能、热机械应力模拟、可靠性测试和TCT后钝化层完整性检查,成功研究了采用不同先进EMCs实现高功率SMD的SiN钝化层的电磁兼容性(Tg、CTE和模量)。在此基础上,提出了与模具复合性能相关的应力消除机制。
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引用次数: 1
Study on Solder Joint Shape Impact on Board Level Reliability for Managed NAND Mobile Package 托管NAND移动封装中焊点形状对板级可靠性影响的研究
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013290
F. Che, Yeow Chon Ong, L. Pan, Wei Yu, Hong Wan Ng
Board level reliability, such as solder joint reliability under temperature cycling, is essential requirement for electronic packages. At the design stage, many optimization methods are adopted like geometry, structure, and materials. Finite element analysis (FEA) is a powerful and efficient tool to assess reliability performance. However, FEA simulation is still time-consuming for numerous DOE runs. In this study, combining statistical software and FEA analyses, regression equation is generated for quick assessment on solder joint reliability (SJR) by choosing an example of effect of solder joint shape on SJR performance. Interaction of different parameters can be considered in the equation. This provides an efficient and accurate methodology for design optimization and improvement with saving cycle time for new product introduction (NPI). Such methodology can be extended to other areas to make design-for-reliability more robust and efficient.
电路板级可靠性,如温度循环下的焊点可靠性,是电子封装的基本要求。在设计阶段,采用了几何、结构、材料等多种优化方法。有限元分析(FEA)是评估可靠性性能的一种强大而有效的工具。然而,对于大量的DOE运行,有限元模拟仍然是耗时的。本研究选取一个焊点形状对焊点可靠性影响的实例,将统计软件与有限元分析相结合,生成回归方程,用于快速评估焊点可靠性。方程中可以考虑不同参数的相互作用。这为设计优化和改进提供了一种有效和准确的方法,节省了新产品引入(NPI)的周期时间。这种方法可以扩展到其他领域,使可靠性设计更加健壮和有效。
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引用次数: 1
Wafer Level Fabrication of cMUT using Bonding and Interconnection Technique without TSV/TGV 无TSV/TGV的键合互连技术制备cMUT晶圆级
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013111
Aditi, Rishabh Agarwal, Rishi Sharma, L. Maiolo, A. Minotti, F. Maita, R. Mukhiya
The paper presents a wafer-level fabrication of a capacitive micromachined ultrasonic transducer (cMUT) using a wafer bonding process and interconnection technique without through silicon vias (TSV)/through glass vias (TGV) process. Anodic bonding technique is utilized for the fabrication and bottom electrode connections are taken by etching the structural layer of Silicon and silicon dioxide. The developed approach is reliable, repeatable and suitable for integration. An element having an array of 125 circular cMUT cell is reported having center frequency of 4.4 MHz.
本文介绍了一种电容式微机械超声换能器(cMUT)的晶圆级制造方法,该方法采用晶圆键合工艺和无硅通孔(TSV)/玻璃通孔(TGV)工艺的互连技术。采用阳极键合技术,通过刻蚀硅和二氧化硅的结构层实现底部电极连接。所开发的方法可靠、可重复,适合集成。据报道,具有125个圆形cMUT单元阵列的元件具有4.4 MHz的中心频率。
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引用次数: 1
Defining the Appropriate Reflow Profiling Set-up for Molded Air Cavity Package 确定模制空腔封装的回流成型装置
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013157
Jan Joseph Miranda, Marjorie Tinao, Olga Rivera
This study aims to assess and define the appropriate reflow profiling set-up on molded air cavity packages in reference to molded packages during its qualification. The reflow evaluation was done using two reflow profile set-ups: 1) thermocouple on top of the molded package (adapted from JEDEC 020-E industry standard); 2) modified reflow profile set-up where the thermocouple was located on leads (target area during qualification) and in two reflow temperature settings at 245°C and 260°C. Additional reliability tests like moisture resistance test and temperature cycle were also done on the units to check response to package reliability. Results showed that if the reflow profile set-up adapted is putting the thermocouple on top of the designed molded air cavity package with a package thickness of 4.97 mm and top height of 3.15 mm (height with respect to the leads), a delta temperature of around +10°C will be experienced on the lead area. This had led to bubble leak test failure due to mold-lead delamination during reflow process. Taking into consideration the JEP140 guideline for the beaded thermocouple temperature measurement of semiconductor packages, package type and dimension, the package interface or area of interest on a molded air cavity package must have a thermocouple attached to it (i.e., lead interface) and be the basis for the reflow profiling to have an accurate assessment and qualification of the package.
本研究的目的是评估和定义合适的回流剖面设置模型腔封装参考其在其资格。回流评估使用两种回流曲线设置:1)热电偶在模制封装的顶部(改编自JEDEC 020-E工业标准);2)修改了回流曲线设置,其中热电偶位于引线上(鉴定期间的目标区域),回流温度设置为245°C和260°C。额外的可靠性测试,如防潮测试和温度循环也做了单位,以检查响应包装可靠性。结果表明,如果采用的回流曲线设置将热电偶放在设计的模制气腔封装的顶部,封装厚度为4.97 mm,顶部高度为3.15 mm(相对于引线的高度),则引线区域将经历约+10°C的δ温度。这导致了气泡泄漏试验失败,由于模具铅在回流过程中分层。考虑到JEP140关于半导体封装、封装类型和尺寸的珠状热电偶温度测量指南,模制气腔封装上的封装接口或感兴趣的区域必须连接有热电偶(即引线接口),并作为回流分析的基础,以便对封装进行准确的评估和鉴定。
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引用次数: 0
Fabrication of Coldroom Apparels with Flexible Washable Heater 带柔性可洗加热器的冷库服装的制造
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013160
Rachel Lee Siew Tan, B. Salam, L. L. Wai
Being in a tropical country, most of us are not used to freezing cold temperature. Working in a cold room environment at harsh temperatures will lower productivity as well as the amount of time we stay in the work environment before we need to take a rest. Furthermore, the change in ambient temperature from the coldroom to outside environment will be a drastic change. Using flexible washable heaters in coldroom apparels can help alleviate this pain point and allow workers in coldroom to feel more comfortable during their working shifts. Furthermore, this will also allow coldroom apparel designers to use alternative materials to improve the comfort level while wearing these garments. In this work, we showcase the collaboration of garment and technology expertise to create heated coldroom apparels.
身处热带国家,我们大多数人都不习惯寒冷的气温。在寒冷的房间环境中工作,在恶劣的温度下工作,会降低生产力,也会减少我们在工作环境中待的时间,然后我们需要休息。此外,从冷藏室到外部环境的环境温度变化将是一个巨大的变化。在冷藏室的衣服上使用可洗的柔性加热器可以帮助缓解这个痛点,让冷藏室的工人在轮班工作时感觉更舒适。此外,这也将允许冷藏室服装设计师使用替代材料来提高穿着这些服装的舒适度。在这个作品中,我们展示了服装和技术专业知识的合作,以创造加热冷藏室服装。
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引用次数: 0
Thermal Analysis and Test Condition Definition of Power cycling Tests for a 6-in-1 Double Side Cooling SiC Power Module 6合1双面冷却SiC电源模块功率循环测试的热分析与测试条件定义
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013156
G. Tang
Silicon Carbide (SiC) based power modules are widely used in the 5G communications, electric vehicle, aerospace, marine, energy and other industrial fields. Different from the consumer electronics application, automotive grade SiC power devices are operation with higher junction temperature, higher power density, higher switching frequency, and harsher environment, the reliability of the power module is particularly important. Power cycling testing is one of the critical tests used for the reliability assessment of the power semiconductor devices and power module development. Power cycling test periodically applies a current to the devices integrated in the power module. This leads to power loss in the entire module and results in a rise in the temperature of the power devices, as well the ununiformed temperature distribution in the power module. In this paper, thermal analysis is conducted for a 6-in-1 double side cooling SiC power module. The temperature distribution of the power module is simulated and the junction temperature of the SiC power devices in the power module is analyzed. The junction temperature difference under different power cycling test conditions is evaluated, and final test condition of the power cycling test for the developed 6-in-1 power module is proposed.
基于碳化硅(SiC)的功率模块广泛应用于5G通信、电动汽车、航空航天、船舶、能源等工业领域。与消费电子应用不同,汽车级SiC功率器件工作在更高的结温、更高的功率密度、更高的开关频率和更恶劣的环境中,功率模块的可靠性尤为重要。功率循环测试是用于功率半导体器件可靠性评估和功率模块开发的关键测试之一。电源循环测试周期性地对集成在电源模块中的设备施加电流。这将导致整个模块的功率损耗,导致电源器件温度升高,导致电源模块内温度分布不均匀。本文对一种6合1双面散热SiC电源模块进行了热分析。仿真了功率模块的温度分布,分析了功率模块中SiC功率器件的结温。评估了不同功率循环测试条件下的结温差,提出了所研制的6合1功率模块功率循环测试的最终测试条件。
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引用次数: 0
Reducing the Thermal Budget in Low-Temperature Polyimide Dielectric Cure for Laser Direct Image Patterning in Advanced Backend Applications 在先进后端应用中减少低温聚酰亚胺介质固化用于激光直接成像的热预算
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013272
Z. Karim, Kay Song, Cliff Sandstrom, Benedict A. San Jose, Kenta Yamazaki, N. Sato, Yuki Nara
Using proprietary cure equipment with unique technology, YES and Deca Technologies partnered with material supplier FujiFilm to demonstrate a rapid cure process that delivers physical, mechanical, thermal, and electrical properties comparable to those resulting from conventional atmospheric cure. This paper describes the ultra-fast curing of FujiFilm's low-temperature polyimide LTC 9300 series. Not only was the cure time reduced to a mere 5 minutes, thereby reducing thermal budget, but also an imidization ratio of >98% as well as better elongation and glass transition temperature were achieved.
YES和Deca Technologies与材料供应商富士胶片(FujiFilm)合作,利用专有的固化设备和独特的技术,展示了一种快速固化工艺,其物理、机械、热学和电学性能可与传统的大气固化相媲美。介绍了富士胶片LTC 9300系列低温聚酰亚胺的超快固化。不仅固化时间缩短到5分钟,从而减少了热预算,而且亚胺化率>98%,并且获得了更好的伸长率和玻璃化转变温度。
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引用次数: 0
Process Development of Fan-Out with Multi-layer RDL for Chiplets Packaging 小晶片封装用多层RDL扇出工艺开发
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013294
Hsiao Hsiang-Yao, David Ho Soon Wee, S. Ps
In this paper, the fabrication process flow and results of a High-Density Fan Out Wafer Level Packaging for Chiplets packaging were presented. Fan-out Chiplets package has a 34.2×26.7 mm2 package size, which includes five layers of 2 µm line and space (L/S) redistribution layers (RDLs). The passivation layer includes 2 µm thickness and the diameter of 3um vias. High density and fine pitch RDLs were used to lay out the Advanced Interface Bus (AlB) connection to numerous channels between chiplets and chiplets. Fan-out chiplets packaging using RDL-1st process flow and a laser de-bonding technique. The fan-out chiplets packaging fabrication process and the Chip to wafer (C2W) assembly process were demonstrated.
本文介绍了一种高密度扇出晶圆级封装的工艺流程和结果。Fan-out Chiplets封装尺寸为34.2×26.7 mm2,包含5层2µm的线与空间(L/S)再分配层(rdl)。钝化层厚度为2µm,通孔直径为3um。高密度和细间距rdl用于布置高级接口总线(AlB)连接,以连接小芯片与小芯片之间的众多通道。采用rdl -1工艺流程和激光脱粘技术的扇形小片封装。演示了扇形小片封装制造工艺和芯片到晶圆(C2W)组装工艺。
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引用次数: 1
期刊
2022 IEEE 24th Electronics Packaging Technology Conference (EPTC)
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