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2022 IEEE 24th Electronics Packaging Technology Conference (EPTC)最新文献

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Thermal management for high-power downhole electronics using liquid cooling and PCM under high temperature environment 高温环境下采用液体冷却和PCM的大功率井下电子设备热管理
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013307
Jiale Peng, Wei-Hao Lan, Fulong Wei, Chao Deng, Xiaobing Luo
The logging tools detecting the hydrocarbon resources are obliged to operate for several hours under high temperature downhole environment. However, the internal electronics, especially the high-power electronics, cannot function for such long time limited by their temperature resistance. In previous thermal management, the heat conduction thermal resistance between the heat source and the PCM was high, resulting in a large temperature difference between them and the operating time of the electronics limited. To solve this problem, a thermal management for high-power downhole electronics combining liquid cooling with PCM under high temperature environment was proposed. Numerical simulation of the proposed thermal management method was calculated by finite element method. The results show that compared to conventional thermal management, the final temperature of the heat source is reduced by 29°C, the average equivalent thermal resistance is reduced by more than 0.5°C/W, and the PCM utilization is improved by 1.9%. Moreover, the heat flow from the heat source to PCM is enhanced compared to the convention thermal management.
探测油气资源的测井工具必须在井下高温环境下连续工作数小时。然而,内部电子元件,特别是大功率电子元件,由于其耐温性的限制,无法长时间工作。在以往的热管理中,热源与PCM之间的热传导热阻较高,导致两者温差较大,限制了电子器件的工作时间。为解决这一问题,提出了高温环境下液体冷却与PCM相结合的大功率井下电子设备热管理方案。采用有限元法对所提出的热管理方法进行了数值模拟。结果表明,与传统热管理相比,该方法可使热源最终温度降低29℃,平均等效热阻降低0.5℃/W以上,PCM利用率提高1.9%。此外,与传统的热管理相比,热源到PCM的热流增强了。
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引用次数: 1
Through Silicon Via Oxide Etch Back for Via-last Integration Scheme 通过硅经氧化物蚀刻回的过孔集成方案
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013182
Hemanth Kumar Cheemalamarri, Darshini Senthilkumar, B. C. Rao
The TSV technology has become the key driver for advanced electronic packages such as 3D memory and BSI (backside illuminated image) sensor applications. Among the various methods of integrating the TSVs (via first, via middle, and via last, via after bonding), via last, or via after bonding has gained much interest. This method helps process integration by reducing the impact on the BEOL processing and does not demand a TSV reveal for wafer thinning. However, an efficient TSV's bottom oxide etch back is necessary for making contact with the underneath interconnect layer. One potential challenge in TSV etch is in protecting the top corner of TSV liner oxide during etch back for better electrical reliability. It is due to the lower etch rate at the bottom of the via compared to the TSV top corner. This work focuses on process methodology to increase the bottom oxide etch rate with reduced TSV top corner oxide etch rate. The oxide etch back process has been optimized with a fluorine-deficient regime to minimize the etch rate difference. The optimized process suggests that - adding a slight amount of O2 with Ar-diluted C4F8 plasma helps protect the top corner oxide by depositing a passivation layer.
TSV技术已成为先进电子封装的关键驱动因素,如3D存储器和BSI(背面照明图像)传感器应用。在各种积分tsv的方法中(通过第一,通过中间,通过最后,通过键合后),通过最后或通过键合后得到了很多兴趣。这种方法通过减少对BEOL工艺的影响来帮助工艺集成,并且不需要TSV显示晶圆变薄。然而,一个有效的TSV的底部氧化物蚀刻回是必要的,使接触到下面的互连层。TSV蚀刻的一个潜在挑战是在蚀刻过程中保护TSV衬里氧化物的顶部角落,以获得更好的电气可靠性。这是由于较低的蚀刻率在底部的通孔相比,TSV顶角。这项工作的重点是工艺方法,以提高底部氧化物蚀刻率,降低TSV顶部拐角氧化物蚀刻率。氧化物蚀刻工艺已优化与缺氟制度,以尽量减少蚀刻速率差异。优化后的工艺表明,在ar稀释的C4F8等离子体中加入少量的O2有助于通过沉积钝化层来保护顶部角落的氧化物。
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引用次数: 0
The Effect of Mixed Gas Ar+H2 Strip Plasma onto the Non-Roughened and Oxidation-Roughened Bare Cu Leadframe Surfaces 混合气体Ar+H2带等离子体对未粗化和氧化粗化裸铜引线框架表面的影响
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013224
Marty Lorgino D. Pulutan, Matthew M. Fernandez, Janice Estolano
High power applications have driven the package assembly to design devices into more robust packaging at lower manufacturing cost that could survive stringent reliability tests with no consequent failures such as delamination. For molded packages, the industry slowly shift to non-plated bare Cu leadframes for higher mold adhesion as the organic compound has higher affinity to Cu surfaces. However, the risk of oxide formation on top surface is deemed detrimental especially when exposed to series of heat processes along with material staging time in an uncontrolled environment. Plasma treatment prior mold has been introduced as dry method for isotropic and homogenous cleaning of surface impurities on metal surfaces. Different plasma chemistries are being utilized for different applications on device packaging with varying surface alteration effect. Plasma cleaning has two different mechanisms-through physical sputtering and through chemical reaction. Pure Ar plasma are widely used for surface activation and has prominent sputtering effect which causes micro to submicron surface roughening. However, material redeposition of etched particles from the topmost layer are commonly encountered which causes performance failure such as leakage current. The pure Ar plasma composition could not also completely remove the unwanted oxide layers since inert Ar ion species are highly unreactive and thus has a less effective surface cleaning. On the other hand, the mixed gas plasma chemistry with a certain percent amount of Hydrogen introduces minimal to no surface alteration as the primary reactive Hydrogen radicals react with organic layers producing volatile hydrides byproduct during chemical reaction with oxides thus cleaning the surface and exposing the base metal [1]. The study focused on surface characterization of non-roughened and oxidation-roughened bare Cu leadframes in response of 95:5 $text{Ar}+mathrm{H}2$ strip plasma to assess the effectiveness and define optimized parameters for efficient oxide surface cleaning of mixed gas plasma chemistry in response to 0-hour and post reliability mold-to-Cu surface interface delamination and test performance.
高功率应用推动封装组装以更低的制造成本将器件设计成更坚固的封装,可以通过严格的可靠性测试,而不会出现分层等后续故障。对于模压封装,由于有机化合物对铜表面具有更高的亲和力,因此行业逐渐转向非电镀裸铜引线框架,以获得更高的模具附着力。然而,在顶表面形成氧化物的风险被认为是有害的,特别是当暴露于一系列的加热过程以及材料在不受控制的环境中的分期时间时。介绍了一种采用等离子体预处理模具的干燥方法对金属表面杂质进行各向同性、均匀的清洗。不同的等离子体化学被用于不同的器件封装,具有不同的表面改变效应。等离子体清洗有两种不同的机制——物理溅射和化学反应。纯氩等离子体广泛用于表面活化,具有显著的溅射效应,可使表面粗化到微到亚微米。然而,最上层蚀刻颗粒的材料再沉积通常会导致漏电流等性能失效。纯氩等离子体成分也不能完全去除不需要的氧化层,因为惰性氩离子是高度不反应的,因此表面清洁效果较差。另一方面,在混合气体等离子体化学中加入一定比例的氢,由于主要的活性氢自由基与有机层发生反应,在与氧化物的化学反应中产生挥发性氢化物副产物,从而清洁了表面,暴露了贱金属[1]。研究重点是在95:5 $text{Ar}+ mathm {H}2$条形等离子体条件下,未粗化和氧化粗化裸Cu铅框的表面表征,以评估混合气体等离子体化学的有效性,并确定优化参数,以响应0小时和可靠性后模具-Cu表面界面分层和测试性能。
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引用次数: 0
Process Development of Fan-Out with Multi-layer RDL for Chiplets Packaging 小晶片封装用多层RDL扇出工艺开发
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013294
Hsiao Hsiang-Yao, David Ho Soon Wee, S. Ps
In this paper, the fabrication process flow and results of a High-Density Fan Out Wafer Level Packaging for Chiplets packaging were presented. Fan-out Chiplets package has a 34.2×26.7 mm2 package size, which includes five layers of 2 µm line and space (L/S) redistribution layers (RDLs). The passivation layer includes 2 µm thickness and the diameter of 3um vias. High density and fine pitch RDLs were used to lay out the Advanced Interface Bus (AlB) connection to numerous channels between chiplets and chiplets. Fan-out chiplets packaging using RDL-1st process flow and a laser de-bonding technique. The fan-out chiplets packaging fabrication process and the Chip to wafer (C2W) assembly process were demonstrated.
本文介绍了一种高密度扇出晶圆级封装的工艺流程和结果。Fan-out Chiplets封装尺寸为34.2×26.7 mm2,包含5层2µm的线与空间(L/S)再分配层(rdl)。钝化层厚度为2µm,通孔直径为3um。高密度和细间距rdl用于布置高级接口总线(AlB)连接,以连接小芯片与小芯片之间的众多通道。采用rdl -1工艺流程和激光脱粘技术的扇形小片封装。演示了扇形小片封装制造工艺和芯片到晶圆(C2W)组装工艺。
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引用次数: 1
Reducing the Thermal Budget in Low-Temperature Polyimide Dielectric Cure for Laser Direct Image Patterning in Advanced Backend Applications 在先进后端应用中减少低温聚酰亚胺介质固化用于激光直接成像的热预算
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013272
Z. Karim, Kay Song, Cliff Sandstrom, Benedict A. San Jose, Kenta Yamazaki, N. Sato, Yuki Nara
Using proprietary cure equipment with unique technology, YES and Deca Technologies partnered with material supplier FujiFilm to demonstrate a rapid cure process that delivers physical, mechanical, thermal, and electrical properties comparable to those resulting from conventional atmospheric cure. This paper describes the ultra-fast curing of FujiFilm's low-temperature polyimide LTC 9300 series. Not only was the cure time reduced to a mere 5 minutes, thereby reducing thermal budget, but also an imidization ratio of >98% as well as better elongation and glass transition temperature were achieved.
YES和Deca Technologies与材料供应商富士胶片(FujiFilm)合作,利用专有的固化设备和独特的技术,展示了一种快速固化工艺,其物理、机械、热学和电学性能可与传统的大气固化相媲美。介绍了富士胶片LTC 9300系列低温聚酰亚胺的超快固化。不仅固化时间缩短到5分钟,从而减少了热预算,而且亚胺化率>98%,并且获得了更好的伸长率和玻璃化转变温度。
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引用次数: 0
Establishment of Highly Dense Wire Bonding with Insulated Au Wire 高密度金属丝与绝缘金线结合的建立
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013237
N. Jaafar, C. Choong
The most popular first - level interconnection technologies used for the connection of chip to chip and chip to substrate are Wire Bonding and Flip Chip. As the semiconductor packaging requirement leading toward the finer pitch, higher pin count, multi -stack devices, there is an increase in the challenges for wire bonding process. With increase number of bond pads, wire bonding on multi -stack devices platform which lead to complex design of the layout that causes wire to cross, bundle and touch each other after molding process due to wire sweep effect, insulated bonding wire, X-Wire™ was introduced. X-Wire™ Technology is a patented nano-scale thin film dielectric coating that is applied onto the bare wire via proprietary application process. This coating provides a level of electrical insulation that permits bonding wires to cross and contact within electronic devices without risk of short-circuiting. In this studies, selection of capillary and parameters optimization of the FAB size, ball size range of 39µm+/-5 µm will be achieved with bond pad size 50µm by 50µm using the 0.7mils X-Wire™. The wire bonder used for this evaluation and study is ASM Extreme Eagle. Dage Bond Tester Series 4000 will be used to collect the ball shear and wire pull measurement. Failure mode will be analyse using high power scope and SEM and results will be shared in the full paper.
用于连接芯片到芯片和芯片到衬底的最流行的一级互连技术是线键合和倒装芯片。随着半导体封装要求向更细的间距、更高的引脚数、多堆叠器件发展,线键合工艺的挑战也在增加。随着焊盘数量的增加,多堆叠器件平台上的焊线在成型后由于导线扫线效应导致导线交叉、缠绕、接触,导致布线设计复杂,介绍了绝缘焊线X-Wire™。X-Wire™技术是一种获得专利的纳米级薄膜介质涂层,通过专有的应用工艺应用于裸线上。这种涂层提供了一定程度的电气绝缘,允许电子设备内的键合线交叉和接触而不会有短路的风险。在本研究中,毛细管的选择和FAB尺寸的参数优化,使用0.7mils X-Wire™,结合垫尺寸为50 μ m × 50 μ m,将实现39 μ m+/-5 μ m的球尺寸范围。用于本次评估和研究的金属丝焊机是ASM Extreme Eagle。Dage粘接测试仪系列4000将用于收集球剪切和线拉力测量。失效模式将使用大功率示波器和扫描电镜进行分析,结果将在全文中分享。
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引用次数: 1
RF Performance of FOWLP to PCB Board Transition FOWLP到PCB板转换的射频性能
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013127
K. B. Zheng, Sun Mei, Sharon Lim Pei Siang, Jong Ming Chinq, Lau Boon Long, Zhou Lin, Lim Teck Guan
Fan-Out Wafer-Level-Packaging (FOWLP) to PCB transition enables the scaling of an antenna element into an array at a PCB level. This paper presents key design steps ensuring the FOWLP package-to-board transition structure's performance. The back-to-back package-to-board transition structure has a maximum simulated insertion loss of 0.88 dB and a minimum return loss of 11.73 dB over 20 to 35 GHz. A prototype was also fabricated for further characterization.
扇出晶圆级封装(FOWLP)到PCB的转换可以将天线元件缩放到PCB级阵列。本文介绍了保证FOWLP封装到板过渡结构性能的关键设计步骤。背靠背封装到板的过渡结构在20至35 GHz范围内的最大模拟插入损耗为0.88 dB,最小回波损耗为11.73 dB。为了进一步表征,还制作了一个原型。
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引用次数: 0
Partial Underfill Impact Study on Solder Joint Reliability in Smartphone Application 智能手机应用中部分下填对焊点可靠性的影响研究
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013204
L. Pan, F. Che, Yeow Chon Ong, H. Ng, K. Sinha, Wren Chen
As 5G mobile products become ubiquitous, mobile memory and storage performance must also scale to keep up with fast data download speeds. Along with mobile technology towards multifunction, design-for-reliability for mobile becomes challenging and essential. Among of reliability issues, the solder joint reliability of electronic package plays a more important role than before. This study focuses on temperature cycling (TC) solder joint reliability (SJR) performance of Universal Flash Storage (UFS) 3.1 fine pitch BGA (FBGA) package which enables faster read and write performance. Numerical studies were conducted by using the finite element analysis (FEA) technique to investigate the impact of partial underfill on SJR performance. Firstly, three patterns with no-underfill, partial underfill and full underfill are investigated in this study. Secondly, involved the thermal reliability performance of three different types of reworkable and non-reworkable underfill to compare CTE and Tg effect. This paper uncovered the reworkable underfill with high CTE may contribute negatively to thermal cycling SJR reliability. Reworkable underfill with high CTE aims to achieve excellent drop test performance with low manufacture cost. This trade-off may increase potential SJR failure risk under temperature cycling condition.
随着5G移动产品的普及,移动内存和存储性能也必须扩展,以跟上快速的数据下载速度。随着移动技术向多功能发展,移动设备的可靠性设计变得具有挑战性和必要性。在可靠性问题中,电子封装的焊点可靠性扮演着越来越重要的角色。本文研究了Universal Flash Storage (UFS) 3.1 fine pitch BGA (FBGA)封装的温度循环(TC)焊点可靠性(SJR)性能,该封装可实现更快的读写性能。采用有限元分析技术,研究了局部下填对SJR性能的影响。首先,研究了无底填、部分底填和完全底填三种模式。其次,对三种不同类型的可修和不可修底填土的热可靠性性能进行比较,比较CTE和Tg效应。本文揭示了高CTE可重填底土对SJR热循环可靠性的不利影响。具有高CTE的可重构底填料旨在以较低的制造成本获得优异的跌落测试性能。这种权衡可能会增加SJR在温度循环条件下的潜在失效风险。
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引用次数: 1
Thermal modelling, characterization and optimization of 2.5D heterogeneous integrated platform for RF front end 射频前端2.5D异构集成平台热建模、表征及优化
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013225
Haoran Chen, T. Lim, G. Tang
This paper studies the thermal characteristics of a compact 2.5D heterogeneous integrated platform by numerical simulation. The platform contains a silicon interposer carrying high-density power amplifiers made of gallium nitride on silicon carbide (GaN-on-SiC) and temperature sensitive passive filter dies. Comparing with traditional wire bonding method, the flip chip method suspended by metal stub enjoys greater benefits on RF performance. However, thermal issue becomes more challenging in this configuration due to the improper thermal transferring path. This work numerically studies the metal casing as a cooling solution and explores the potential capabilities in 2.5D heterogeneous integrated platform based on a full-scale 3D finite element model. Temperature distributions across the package in different conditions are presented to reveal the effect of the casing. And the parametric study results guide the thermal design of such casing in practice. The information in this paper could be helpful in the thermal design of 2.5D heterogeneous integrated platform for RF front end.
本文通过数值模拟研究了一种紧凑的2.5D非均匀集成平台的热特性。该平台包含一个硅中间层,承载由碳化硅上氮化镓(GaN-on-SiC)制成的高密度功率放大器和温度敏感的无源滤波器芯片。与传统的线键合方法相比,金属短段悬挂倒装芯片方法在射频性能方面具有更大的优势。然而,由于传热路径的不合理,这种结构的热问题变得更加具有挑战性。本文对金属壳体作为冷却解决方案进行了数值研究,并基于全尺寸三维有限元模型探索了2.5D异构集成平台的潜在能力。在不同的条件下,温度分布在整个包揭示了套管的影响。参数化研究结果对此类套管的热设计具有指导意义。本文的研究成果可为射频前端2.5D异构集成平台的热设计提供参考。
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引用次数: 0
Sub $1 mu mathrm{m}$ Pitch Achievement for Cu/SiO2 Hybrid Bonding Sub $1 mu mathm {m}$ Pitch Achievement for Cu/SiO2杂化键合
Pub Date : 2022-12-07 DOI: 10.1109/EPTC56328.2022.10013180
B. Ayoub, S. Lhostis, S. Moreau, E. Souchier, E. Deloffre, S. Mermoz, Maria Gabriela Gusmão Cacho, Norah Szekely, Christelle Rey, Ece Aybeke, V. Gredy, P. Lamontagne, O. Thomas, H. Frémont
With hybrid bonding pitch reduction, many challenges are arising especially the ones related to Cu-Cu connections with submicron Cu pads. A methodology is presented here to achieve submicron hybrid bonding pitch starting from single Cu pad thermomechanical behavior study to quantifying Cu-Cu contact resistivity. Depending on the single crystal Cu orientation, several nanometers difference in total deformation is obtained. The Cu dishing limit should be restricted with respect to the lowest deformation. Contact resistivity studies allow to further refine the Cu dishing to get a contribution of contact resistivity below $10^{-11} Omega.text{cm}^{2}$. By respecting these criteria, a 100 % yield was achieved down to 0.81 µm Cu/SiO2 hybrid bonding pitch. A successful method for the capacitance increase compensation with pitch reduction is also presented based on the adaptation of the geometric parameters of the hybrid bonding interconnects.
随着杂化键距的减小,出现了许多挑战,特别是与亚微米铜衬垫的Cu-Cu连接相关的挑战。本文提出了一种从单铜焊盘热力学行为研究到Cu-Cu接触电阻率量化的亚微米级杂化键距实现方法。根据单晶Cu取向的不同,总变形有几纳米的差异。应以最小变形为限制铜盘的极限。接触电阻率研究允许进一步改进Cu碟形,以获得低于$10^{-11} Omega.text{cm}^{2}$的接触电阻率贡献。通过遵守这些标准,在0.81 μ m Cu/SiO2杂化键合间距下实现了100%的产率。提出了一种基于杂化键合互连几何参数自适应的减节电容补偿方法。
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引用次数: 1
期刊
2022 IEEE 24th Electronics Packaging Technology Conference (EPTC)
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