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Deep learning-based detection, classification, and localization of defects in semiconductor processes 基于深度学习的半导体工艺缺陷检测、分类和定位
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-04-01 DOI: 10.1117/1.JMM.19.2.024801
Dhruv V. Patel, R. Bonam, A. Oberai
Abstract. Defects in semiconductor processes can limit yield, increase overall production cost, and also lead to time-dependent critical component failures. Current state-of-the-art optical and electron beam (EB) inspection systems rely on rule-based techniques for defect detection and classification, which are usually rigid in their comparative processes. This rigidity limits overall capability and increases relative engineering time to classify nuisance defects. This is further challenged due to shrinkage of pattern dimensions for advanced nodes. We propose a deep learning-based workflow that circumvents these challenges and enables accurate defect detection, classification, and localization in a unified framework. In particular, we train convolutional neural network-based models using high-resolution EB images of wafers patterned with various types of intentional defects and achieve robust defect detection and classification performance. Furthermore, we generate class activation maps to demonstrate defect localization capability of the model “without” explicitly training it with defect location information. To understand the underlying decision-making process of these deep models, we analyze the learned filters in pixel space and Fourier space and interpret the various operations at different layers. We achieve high sensitivity (97%) and specificity (100%) along with rapid and accurate defect localization. We also test performance of the proposed workflow on images from two distinct patterns and find that in order to retain high accuracy a modest level of retraining is necessary.
摘要半导体工艺中的缺陷会限制产量,增加整体生产成本,并导致与时间相关的关键元件失效。目前最先进的光学和电子束(EB)检测系统依赖于基于规则的缺陷检测和分类技术,这些技术在比较过程中通常是刚性的。这种刚性限制了整体能力,并增加了分类有害缺陷的相关工程时间。由于高级节点的模式尺寸缩小,这进一步受到挑战。我们提出了一种基于深度学习的工作流程,它可以规避这些挑战,并在统一的框架中实现准确的缺陷检测、分类和定位。特别是,我们使用具有各种类型故意缺陷的晶圆的高分辨率EB图像来训练基于卷积神经网络的模型,并实现鲁棒的缺陷检测和分类性能。此外,我们生成类激活图来演示模型的缺陷定位能力,而“不”使用缺陷定位信息显式地训练它。为了理解这些深度模型的底层决策过程,我们在像素空间和傅里叶空间中分析了学习到的滤波器,并解释了不同层的各种操作。我们实现了高灵敏度(97%)和特异性(100%)以及快速准确的缺陷定位。我们还在两种不同模式的图像上测试了所提出的工作流的性能,并发现为了保持较高的准确性,需要适度的再训练。
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引用次数: 10
Guest Editorial: A Transition for JM3 嘉宾评论:JM3的过渡
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-02-12 DOI: 10.1117/1.jmm.19.1.010101
C. Mack
This guest editorial by former Editor-in-Chief Chris Mack introduces JM3’s new co-editors-in-chief, Harry Levinson and Hans Zappe.
这篇由前主编Chris Mack撰写的客座社论介绍了JM3的新任联合主编Harry Levinson和Hans Zappe。
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引用次数: 0
Design of SOI MEMS-based Bennet’s doubler kinetic energy harvester 基于SOI mems的bennett倍频动能采集器的设计
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.015001
Mithlesh Kumar, G. Krishna, B. Mukherjee, S. Sen
Abstract. Background: Design of microelectromechanical system based Bennet’s doubler kinetic energy harvester (KEH) is tricky as it has to satisfy the operating criteria of doubler circuit along with the harvester’s design constraints for its operation. Aim: Design guidelines for an electrostatic KEH using Bennet’s doubler circuit along with its experimental validation are presented. Approach: Bennet’s doubler circuit can work as a KEH only for a specific range of capacitance ratio across interdigitated electrodes of the harvester. The constraints on the resonant frequency of Bennet’s doubler harvester have been deduced to achieve operational capacitance ratio at both low and high vibrational frequencies. Finally, a test structure is fabricated, using silicon-on-insulator multiuser MEMS processes, and tested for capacitance ratio η greater than 1.366, a prerequisite for the operation of Bennet’s doubler circuit. Results: Resonant operation of the test structure achieves capacitance ratio of 1.39 with a capability of harvesting energy density of 4.63  μJ/cm3. Further, an improved harvester design is also presented for η  =  1.5, based on the discussed guidelines that increase the energy density to 19.6  μJ/cm3. Conclusions: We will present an insight into the design of Bennet’s doubler harvester for different vibrational frequencies, which is being widely explored for electrostatic energy harvesting.
摘要背景:基于贝内特倍频动能收割机(KEH)的微机电系统设计是一个棘手的问题,因为它既要满足倍频回路的运行标准,又要满足收割机运行的设计约束。目的:介绍了采用班纳特倍频电路的静电KEH的设计准则,并对其进行了实验验证。方法:bennett的倍频电路只能在收割机的交叉电极的特定电容比范围内作为KEH工作。推导出了班纳特倍频收割机谐振频率的约束条件,以实现高、低振动频率下的工作电容比。最后,采用绝缘体上硅多用户MEMS工艺制作了一个测试结构,并测试了电容比η大于1.366,这是Bennet倍频电路运行的先决条件。结果:测试结构的谐振工作电容比为1.39,能量收集能力为4.63 μJ/cm3。此外,在η = 1.5时,基于所讨论的将能量密度提高到19.6 μJ/cm3的准则,提出了一种改进的收割机设计。结论:我们将介绍不同振动频率的bennett倍频收割机的设计,该收割机正在广泛探索用于静电能量收集。
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引用次数: 1
Improved MEMS piezoelectric vibratory stage with reduced off-axis error 改进MEMS压电振动台,减小离轴误差
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.015002
Rui Hao, B. Peng, Huijun Yu, Hu Zhao, Wu Zhou
Abstract. Background: The piezoelectric microvibratory stage as a microelectromechanical system (MEMS) actuator can tilt around the X  /  Y axis and translate along the Z axis. However, when the vibratory stage is tilted around the X axis, it also has an undesirable tilting angle around the Y axis. It means that the X axis tilting and the Y axis tilting are not independent; therefore, it is significant to eliminate the coupling of two motions. Aim: The coupling of X  /  Y tilting motion is studied theoretically and decoupled by optimization of structural parameters. Approach: A structural model was established to analyze the reasons of the X  /  Y tilting coupling. Reasonable structure parameters of L-shaped piezoelectric beam were designed to eliminate the off-axis errors caused by X  /  Y tilting coupling. Results: The reason of X  /  Y tilting coupling is that the stiffness of the L-shaped piezoelectric support beam mismatch in the X axis and Y axis directions. The appropriate width ratio of the two segments of the L-shaped piezoelectric beam can reduce the off-axis error effectively. Conclusions: The test results show that the piezoelectric MEMS vibratory stage can achieve X  /  Y tilting motion with the relative off-axis error only at 1%.
摘要背景:压电微振动台作为微机电系统(MEMS)的执行器,可以绕X / Y轴倾斜,沿Z轴平移。然而,当振动级绕X轴倾斜时,它绕Y轴也有一个不希望的倾斜角度。这意味着X轴倾斜和Y轴倾斜不是相互独立的;因此,消除两种运动的耦合具有重要意义。目的:从理论上研究了X / Y倾斜运动的耦合,并通过优化结构参数解耦。方法:建立结构模型,分析X / Y倾斜耦合产生的原因。为消除X / Y倾斜耦合引起的离轴误差,设计了合理的l型压电梁结构参数。结果:导致X / Y倾斜耦合的原因是l型压电支承梁在X轴和Y轴方向上的刚度失配。适当的l型压电梁两段宽度比可以有效地减小离轴误差。结论:测试结果表明,压电式MEMS振动台可以实现X / Y倾斜运动,相对离轴误差仅为1%。
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引用次数: 2
Quantitative characterization of absorber and phase defects on EUV reticles using coherent diffraction imaging 利用相干衍射成像技术定量表征EUV光圈上的吸收体和相位缺陷
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.014002
I. Mochi, Sara Fernández, R. Nebling, U. Locans, R. Rajeev, A. Dejkameh, D. Kazazis, L. Tseng, S. Danylyuk, L. Juschkin, Y. Ekinci
Abstract. Background: Reliable photomask metrology is required to reduce the risk of yield loss in the semiconductor manufacturing process as well as for the research on absorber materials. Actinic pattern inspection (API) of EUV reticles is a challenging problem to tackle with a conventional approach. For this reason, we developed RESCAN, an API platform based on coherent diffraction imaging. Aim: We want to verify the sensitivity of our platform to absorber and phase defects. Approach: We designed and manufactured two EUV mask samples with absorber and phase defects, and we inspected them with RESCAN in die-to-database mode. Results: We reconstructed an image of an array of programmed absorber defects, and we created a defect map of our sample. We inspected two programmed phase defect samples with buried structures of 3.5 and 7.8 nm height. Conclusions: We verified that RESCAN, in its current configuration, can detect absorber defects in random patterns and buried (phase) defects down to 50  ×  50  nm2.
摘要背景:可靠的光掩膜计量是降低半导体制造过程中良率损失风险以及吸收材料研究的必要条件。用传统的方法检测EUV光斑是一个具有挑战性的问题。为此,我们开发了RESCAN,一个基于相干衍射成像的API平台。目的:验证该平台对吸收剂和相缺陷的灵敏度。方法:我们设计并制造了两个具有吸收器和相位缺陷的EUV掩模样品,并使用RESCAN在模到数据库模式下对其进行了检测。结果:我们重建了一个阵列的程序吸收缺陷的图像,我们创建了我们的样品缺陷图。我们检测了两个具有3.5和7.8 nm高度的埋藏结构的程序化相缺陷样品。结论:我们验证了RESCAN,在其当前配置下,可以检测随机模式的吸收器缺陷和埋藏(相位)缺陷,小至50 × 50 nm2。
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引用次数: 9
Fabrication of polymeric photonic structures using dip-pen nanolithography 用浸笔纳米光刻技术制备聚合物光子结构
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.013501
Z. Fradkin, M. Roitman, A. Bardea, Roy Avrahamy, Yeoshua Bery, H. Ohana, M. Zohar
Abstract. Dip-pen nanolithography (DPN) is a low-cost, versatile, bench-top technology for direct patterning of materials over surfaces. Our study reports on the production of two-dimensional optical grating nanostructures based on polymers, using DPN. The influence of both the ink composition and the dwell time were investigated. Prototypes of phase masks were manufactured, and their main characteristics were analyzed. The results in our work may contribute to improving the fabrication process of optical structures, including the production of microlenses with controlled focal length.
摘要浸渍笔纳米光刻(DPN)是一种低成本、通用的、用于在表面上直接制作材料图案的台式技术。本研究报道了利用DPN制备基于聚合物的二维光栅纳米结构。考察了油墨成分和停留时间对其性能的影响。制作了相位掩模样机,分析了其主要特性。我们的工作结果可能有助于改进光学结构的制造工艺,包括生产具有控制焦距的微透镜。
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引用次数: 2
Line edge roughness measurement on vertical sidewall for reference metrology using a metrological tilting atomic force microscope 用计量倾斜原子力显微镜测量参考计量中垂直侧壁的线边粗糙度
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.014003
R. Kizu, I. Misumi, A. Hirai, S. Gonda
Abstract. Line edge roughness (LER) measurement is one of the metrology challenges for three-dimensional device structures, and LER reference metrology is important for reliable LER measurements. For the purpose of LER reference metrology, we developed an LER measurement technique that can analyze LER distribution along the height of a line pattern, with high resolution and repeatability. A high-resolution atomic force microscopy (AFM) image of a vertical sidewall of a line pattern was obtained using a metrological tilting-AFM, which offers SI-traceable dimensional measurements. The tilting-tip was controlled with an inclined servo axis, and it scans the vertical sidewall along a line pattern with a high sampling density to enable an analysis of the LER height distribution at the sidewall. A horizontal cross-section of the sidewall shows sidewall roughness with sub-nm resolution. Power spectral density (PSD) analysis of the sidewall profile showed that the PSD noise in the high-frequency region was several orders of magnitude lower than the noise of typical scanning electron microscopy methods. AFM measurements were sequentially repeated three times to evaluate the repeatability of the LER measurement; results indicated a high repeatability of 0.07 nm evaluated as a standard deviation of LER at each height.
摘要线边缘粗糙度(LER)测量是三维器件结构的测量挑战之一,而线边缘粗糙度参考测量对于可靠的线边缘粗糙度测量至关重要。针对LER参考计量的目的,我们开发了一种LER测量技术,该技术可以分析LER沿线形高度的分布,具有高分辨率和可重复性。使用计量倾斜AFM获得了线模式垂直侧壁的高分辨率原子力显微镜(AFM)图像,该图像提供了si可追溯的尺寸测量。倾斜尖端由倾斜伺服轴控制,它沿直线模式扫描垂直侧壁,具有高采样密度,可以分析侧壁处的LER高度分布。侧壁水平截面显示了亚纳米分辨率的侧壁粗糙度。侧壁轮廓的功率谱密度(PSD)分析表明,高频区域的PSD噪声比典型扫描电镜方法的噪声低几个数量级。AFM测量连续重复3次,以评估LER测量的可重复性;结果表明,每个高度的LER的标准偏差为0.07 nm,重复性高。
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引用次数: 9
Transformational invariance in compact process modeling 紧凑过程建模中的变换不变性
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-01-01 DOI: 10.1117/1.JMM.19.1.013502
Y. Granik
Abstract. Background: Modern one-digit technological nodes demand strict reproduction of the optical proximity corrections for repeatable congruent patterns. To ensure this property, the optical and process simulations must be invariant to the geometrical transformations of the translation, rotation, and reflection. Simulators must support invariance both in theory, mathematically, and in practice, numerically. The invariance of compact modeling operators has never been scrutinized before. Aim: We aim to examine manner and conditions under which optical simulations preserve or violate intrinsic invariances of exact imaging. We analyze invariances of Volterra operators, which are widely used in compact process modeling. Our goal is to determine necessary and sufficient conditions under which such operators become fully invariant Approach: We use theoretical analysis to deduce full invariance conditions and numerical simulations to illustrate the results. Results: The linear fully invariant operators are convolutions with rotationally symmetrical kernels. The fully invariant quadratic operators have special functional form with two radial and one polar argument and are not necessarily rotationally symmetrical. We deduced invariance conditions for the kernels of high-order Volterra operators. Conclusions: We suggest to use fully invariant nonlinear Volterra operators as atomic construction blocks in machine learning and neural networks for compact process modeling.
摘要背景:现代一位数技术节点要求严格复制可重复的一致模式的光学接近校正。为了保证这一特性,光学和过程模拟必须对平移、旋转和反射的几何变换保持不变。模拟器必须在理论上(数学上)和在实践中(数值上)都支持不变性。紧化建模算子的不变性以前从未被仔细研究过。目的:我们的目的是检查的方式和条件下,光学模拟保持或违反精确成像的固有不变性。本文分析了在紧凑过程建模中广泛应用的Volterra算子的不变性。我们的目标是确定这些算子成为完全不变的充分必要条件。方法:我们用理论分析推导出完全不变的条件,并用数值模拟来说明结果。结果:线性全不变算子是具有旋转对称核的卷积。完全不变二次算子具有特殊的函数形式,具有两个径向参数和一个极参数,并且不一定是旋转对称的。我们推导了高阶Volterra算子核的不变性条件。结论:我们建议使用完全不变的非线性Volterra算子作为机器学习和神经网络中紧凑过程建模的原子构建块。
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引用次数: 0
Self-aligned double patterning for active trim contacts with anisotropic pattern pitches in sub-20 nm dynamic random access memories 亚20nm动态随机存取存储器中各向异性主动切边触点的自对准双图像化
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2019-12-18 DOI: 10.1117/1.jmm.18.4.040501
Kiseok Lee, Kim Dong-Oh, C. Yoon, Taejin Park, Han Sung-hee, Y. Hwang, Kyupil Lee, Hokyu Kang, Hyoungsub Kim
Background: With continuous decrease in the technology node of dynamic random access memories (DRAMs) down to sub-20 nm, the self-aligned double patterning (SADP) is an effective approach to generate two-dimensional (2-D) patterns, particularly contact arrays. Aim: We demonstrate a patterning scheme using the SADP technique to produce active trim contacts with anisotropic pattern pitches. Approach: The proposed scheme uses two consecutive spacer-formation processes. Results: By making the ellipsoidal core pillars and minimizing the spacer thickness, 2-D critical dimensions (CDs) for self-generated contacts match well with those for core contacts. In addition, an interesting cross-dependence of X -CD and Y -CD variations for the core and self-generated contacts is observed. Conclusion: This patterning approach is useful for forming active trim contacts in sub-20 nm DRAMs using fewer numbers of ArF immersion photolithography steps.
背景:随着动态随机存取存储器(dram)的技术节点不断减小到20nm以下,自对准双图案(SADP)是生成二维(2-D)图案,特别是接触阵列的有效方法。目的:我们展示了一种利用SADP技术产生具有各向异性图案间距的主动修剪接触的图案方案。方法:提出的方案使用两个连续的间隔地层过程。结果:通过制作椭球形芯柱和减小间隔厚度,自生成触点的二维临界尺寸与芯触点的二维临界尺寸匹配良好。此外,观察到一个有趣的交叉依赖的X -CD和Y -CD变化的核心和自产生的接触。结论:该图案化方法有助于在20nm以下的dram中使用较少的ArF浸没光刻步骤形成主动修剪触点。
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引用次数: 1
Extracting dimensional parameters of gratings produced with self-aligned multiple patterning using grazing-incidence small-angle x-ray scattering 利用掠射小角x射线散射法提取自对准多模光栅的尺寸参数
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2019-10-18 DOI: 10.1117/1.JMM.19.1.014001
Mika Pflüger, R. J. Kline, A. Herrero, M. Hammerschmidt, V. Soltwisch, M. Krumrey
Abstract. Background: To ensure consistent and high-quality semiconductor production at future logic nodes, additional metrology tools are needed. For this purpose, grazing-incidence small-angle x-ray scattering (GISAXS) is being considered because measurements are fast with a proven capability to reconstruct average grating line profiles with high accuracy. Aim: GISAXS measurements of grating line shapes should be extended to samples with pitches smaller than 50 nm and their defects. The method’s performance should be evaluated. Approach: A series of gratings with 32-nm pitch and deliberately introduced pitchwalk is measured using GISAXS. The grating line profiles with associated uncertainties are reconstructed using a Maxwell solver and Markov-chain Monte Carlo sampling combined with a simulation library approach. Results: The line shape and the pitchwalk are generally in agreement with previously published transmission small-angle x-ray scattering (SAXS) results. However, the line height and line width show deviations of   (  1.0  ±  0.2  )    nm and   (  2.0  ±  0.7  )    nm, respectively. The complex data evaluation leads to relatively high pitchwalk uncertainties between 0.5 and 2 nm. Conclusions: GISAXS shows great potential as a metrology tool for small-pitch line gratings with complex line profiles. Faster simulation methods would enable more accurate results.
摘要背景:为了确保在未来的逻辑节点上一致和高质量的半导体生产,需要额外的计量工具。为此,考虑了掠入射小角度x射线散射(GISAXS),因为测量速度快,并且已被证明具有高精度重建平均光栅线轮廓的能力。目的:将GISAXS对光栅线形的测量扩展到间距小于50 nm的样品及其缺陷。应该对该方法的性能进行评估。方法:利用GISAXS测量一系列32纳米间距的光栅和故意引入的沥青步距。采用麦克斯韦求解和马尔可夫链蒙特卡罗采样相结合的模拟库方法,重构了具有相关不确定性的光栅线轮廓。结果:线形和沥青路与先前发表的透射小角x射线散射(SAXS)结果基本一致。然而,行高和线宽显示偏差(1.0±0.2)和(2.0±0.7)nm,分别。复杂的数据评估导致相对较高的俯仰步不确定度在0.5 ~ 2 nm之间。结论:GISAXS作为具有复杂线轮廓的小间距线光栅的测量工具具有很大的潜力。更快的模拟方法将使结果更准确。
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引用次数: 6
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Journal of Micro/Nanolithography, MEMS, and MOEMS
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