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Rayleigh or Abbe? Origin and naming of the resolution formula of microlithography 瑞利还是阿贝?微光刻解析度公式的起源及命名
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-11-06 DOI: 10.1117/1.jmm.19.4.040501
A. Yen
We review the history in connection with the resolution formula of microlithography and argue that it was Abbe rather than Rayleigh who definitively stated the 0.5λNA resolution limit for the minimum pitch first, using an approach more relevant to projection imaging, and hence, this expression should be more appropriately referred to as the Abbe formula for the resolution of a projection imaging system.
我们回顾了与微光刻分辨率公式相关的历史,并认为是阿贝而不是瑞利首先明确地提出了最小间距0.5λNA的分辨率限制,使用了与投影成像更相关的方法,因此,这个表达式应该更合适地称为投影成像系统分辨率的阿贝公式。
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引用次数: 8
JM3 is Gone, Long Live JM3! JM3走了,JM3万岁!
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-10-20 DOI: 10.1117/1.jmm.19.4.040101
H. Levinson, H. Zappe
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引用次数: 0
Perspectives and tradeoffs of absorber materials for high NA EUV lithography 高NA - EUV光刻吸收材料的前景与权衡
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-10-01 DOI: 10.1117/1.JMM.19.4.041001
A. Erdmann, H. Mesilhy, P. Evanschitzky, V. Philipsen, F. Timmermans, Markus Bauer
Abstract. Next-generation extreme ultraviolet (EUV) systems with numerical apertures of 0.55 have the potential to provide sub-8-nm half-pitch resolution. The increased importance of stochastic effects at smaller feature sizes places further demands on scanner and mask to provide high contrast images. We use rigorous mask diffraction and imaging simulation to understand the impact of the EUV mask absorber and to identify the most appropriate optical parameters for high NA EUV imaging. Simulations of various use cases and material options indicate two main types of solutions: high extinction materials, especially for lines spaces, and low refractive index materials that can provide phase shift mask solutions. EUV phase masks behave very different from phase shift masks for DUV. Carefully designed low refractive index materials and masks can open up a new path toward high contrast edge printing.
摘要下一代极紫外(EUV)系统的数值孔径为0.55,有可能提供低于8纳米的半间距分辨率。在较小的特征尺寸上,随机效应的重要性日益增加,这进一步要求扫描仪和掩模提供高对比度的图像。我们使用严格的掩模衍射和成像模拟来了解EUV掩模吸收器的影响,并确定高NA EUV成像的最合适的光学参数。各种用例和材料选择的模拟表明了两种主要的解决方案:高消光材料,特别是用于线空间,以及可以提供相移掩模解决方案的低折射率材料。EUV相位掩模的性能与DUV相移掩模非常不同。精心设计的低折射率材料和掩模可以为高对比度边缘印刷开辟新的道路。
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引用次数: 22
Resolution enhancement with source-wavelength optimization according to illumination angle in optical lithography 光刻中根据光照角度优化光源波长以提高分辨率
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-10-01 DOI: 10.1117/1.JMM.19.4.043201
Manabu Hakko, Kanji Suzuki
Abstract. Background: To increase the resolution and depth of focus (DOF) of flat panel display (FPD) exposure systems, off-axis illumination (OAI) conditions are used extensively. OAI using narrowband wavelength illumination has been studied sufficiently. In contrast, new techniques that consider broadband wavelength illumination are needed because the effects of OAI differ between broadband and narrowband illumination. Aim: This paper presents a divided spectrum illumination (DSI), a new design concept that achieves both high resolution and a large DOF. Approach: The source wavelength is optimized according to the illumination angle. Results: Experimental imaging results for line and space patterns with a line width of 1.0 and a pitch of 2.0  μm demonstrate that the DSI design provides improved resolution. Exposure results also indicate that resist profiles using DSI are sufficiently sharp to retain pattern fidelity at the top of the resist. The DOF with DSI is also improved by 21% compared to that obtained with traditional OAI. Conclusions: DSI achieves both high resolution and a large DOF while maintaining high productivity.
摘要背景:为了提高平板显示器(FPD)曝光系统的分辨率和焦距(DOF),离轴照明(OAI)条件被广泛使用。利用窄带波长照明的OAI已经得到了充分的研究。相比之下,需要考虑宽带波长照明的新技术,因为宽带和窄带照明对OAI的影响是不同的。目的:提出了一种既能实现高分辨率又能实现大景深的分光谱照明(DSI)新设计理念。方法:根据照明角度优化光源波长。结果:对线宽为1.0、间距为2.0 μm的线和空间图形的实验成像结果表明,DSI设计提供了更高的分辨率。曝光结果还表明,使用DSI的抗蚀剂轮廓足够锐利,可以在抗蚀剂顶部保留图案保真度。与传统的OAI相比,DSI的DOF也提高了21%。结论:DSI在保持高生产率的同时,实现了高分辨率和大自由度。
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引用次数: 4
Particle and pattern discriminant freeze-cleaning method 颗粒和图案判别冷冻清洗方法
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-10-01 DOI: 10.1117/1.JMM.19.4.044401
K. Hattori, Daisuke Matsushima, Kensuke Demura, Masaya Kamiya
Abstract. Background: Although the wet cleaning process has been widely used in semiconductor device manufacturing due to its convenience, it faces theoretical limits. That is, when the size of the objected particle is smaller than 100 nm, it is buried in the stagnant layer where there is substantially no fluid flow. Aim: Only small particles below the stagnant layer (<100  nm) is removed without any damage to the fine patterns or substrate: pattern collapse, critical dimension shift, and optical property shift. Approach: Utilizing unique characteristics of water: volume expansion when freezing, solid (ice) is lighter than liquid (water), and particles adhered the substrate is peeled off from the substrate and rise to the water surface along with the surrounding ice. Results: By repeating the cycle of cooling, thawing, and rinsing, polystyrene sphere particle of 80 nm in diameter can be removed with high particle removal efficiency (PRE >90  %  ) and no negative influences on the pattern or substrate. Conclusions: A new cleaning method for very small (<100  nm) particles is proposed with high PRE and low damage. This method is thought to be applied to every process if water can infiltrate into the gap between the particles and the substrate.
摘要背景:虽然湿法清洗工艺因其便捷性在半导体器件制造中得到了广泛的应用,但它也面临着理论上的局限性。即当目标颗粒的尺寸小于100 nm时,它被埋入基本上没有流体流动的停滞层。目的:只有小颗粒低于停滞层(90%),对图案和基材没有负面影响。结论:提出了一种具有高PRE和低损伤的小颗粒(<100 nm)清洁新方法。这种方法被认为适用于每一个过程,如果水可以渗透到颗粒和基材之间的间隙。
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引用次数: 2
Direct comparison of line edge roughness measurements by SEM and a metrological tilting-atomic force microscopy for reference metrology 直线边缘粗糙度测量的直接比较扫描电镜和计量倾斜原子力显微镜的参考计量
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-10-01 DOI: 10.1117/1.JMM.19.4.044001
R. Kizu, I. Misumi, A. Hirai, S. Gonda
Abstract. Background: Conventional scanning electron microscopy (SEM) that is used for 2D top-view metrology, a classical line edge roughness (LER) measurement technique, is incapable of measuring 3D structures of a nanoscale line pattern. For LER measurements, SEM measurement generates a single line-edge profile for the 3D sidewall roughness, although the line-edge profile differs at each height in the 3D sidewall. Aim: To develop an evaluation method of SEM-based LER measurement techniques and to verify how the 3D sidewall shape is reflected in the SEM’s 2D result. Approach: Direct comparison by measuring an identical location of a line pattern by SEM and an atomic force microscopy (AFM) with the tip-tilting technique that is capable of measuring the 3D sidewall. The line pattern has vertical stripes on the sidewall due to its fabrication process. Measured line edge profiles were analyzed using power spectral density, height-height correlation function, and autocorrelation function. Results: Line edge profiles measured by SEM and AFM were well matched except for noise level. Frequency and scaling analyses showed that SEM profile contained high noise and had lost a property of self-affine fractals in contrast to AFM. Conclusions: In the case of the line pattern with vertical stripes on the sidewall, SEM profile is generally consistent with 3D sidewall shape. The AFM-based LER measurement technique is useful as LER reference metrology to evaluate other LER measurement techniques.
摘要背景:传统的扫描电子显微镜(SEM)用于二维顶视图测量,是一种经典的线边缘粗糙度(LER)测量技术,无法测量纳米尺度线图案的三维结构。对于LER测量,SEM测量生成3D侧壁粗糙度的单一线边缘轮廓,尽管线边缘轮廓在3D侧壁的每个高度上都是不同的。目的:开发一种基于SEM的LER测量技术的评估方法,并验证三维侧壁形状如何反映在SEM的二维结果中。方法:通过扫描电镜和原子力显微镜(AFM)的尖端倾斜技术,能够测量三维侧壁的直线模式的相同位置进行直接比较。线条图案由于其制造工艺而在侧壁上具有垂直条纹。利用功率谱密度、高程相关函数和自相关函数对实测线边缘轮廓进行分析。结果:扫描电镜(SEM)和原子力显微镜(AFM)测得的线边缘轮廓除噪声外吻合较好。频率和尺度分析表明,与AFM相比,SEM剖面含有高噪声,并且失去了自仿射分形的性质。结论:在侧壁有垂直条纹的线型情况下,扫描电镜剖面与三维侧壁形状基本一致。基于原子力显微镜的LER测量技术可作为LER测量的参考方法,用于评价其他LER测量技术。
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引用次数: 5
Lithography materials guidelines 光刻材料指南
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-08-04 DOI: 10.1117/1.jmm.19.3.030101
H. Levinson
JM3 Co-Editor-in-Chief Harry Levinson introduces new guidelines regarding materials for lithography.
JM3联合主编Harry Levinson介绍了关于光刻材料的新指南。
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引用次数: 0
Understanding the influence of three-dimensional sidewall roughness on observed line-edge roughness in scanning electron microscopy images 了解三维侧壁粗糙度对扫描电镜图像中观察到的线边缘粗糙度的影响
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-07-01 DOI: 10.1117/1.JMM.19.3.034002
L. van Kessel, T. Huisman, C. W. Hagen
Abstract. Background: Line-edge roughness (LER) is often measured from top-down critical dimension scanning electron microscope (CD-SEM) images. The true three-dimensional roughness profile of the sidewall is typically ignored in such analyses. Aim: We study the response of a CD-SEM to sidewall roughness (SWR) by simulation. Approach: We generate random rough lines and spaces, where the SWR is modeled by a known power spectral density. We then obtain corresponding CD-SEM images using a Monte Carlo electron scattering simulator. We find the measured LER from these images and compare it to the known input roughness. Results: For isolated lines, the SEM measures the outermost extrusion of the rough sidewall. The result is that the measured LER is up to a factor of 2 less than the true on-wafer roughness. The effect can be modeled by making a top-down projection of the rough edge. Our model for isolated lines works fairly well for a dense grating of lines and spaces as long as the trench width exceeds the line height. Conclusions: In order to obtain and compare accurate LER values, the projection effect of SWR needs to be taken into account.
摘要背景:线边缘粗糙度(LER)通常是从自上而下的临界尺寸扫描电子显微镜(CD-SEM)图像来测量的。在这种分析中,侧壁的真实三维粗糙度通常被忽略。目的:模拟研究CD-SEM对侧壁粗糙度(SWR)的响应。方法:我们生成随机的粗线和空间,其中SWR由已知的功率谱密度建模。然后,我们使用蒙特卡罗电子散射模拟器获得相应的CD-SEM图像。我们从这些图像中找到测量的LER,并将其与已知的输入粗糙度进行比较。结果:对于孤立的线条,扫描电镜测量了粗糙侧壁的最外层挤压。结果是,测量到的LER比真实的晶圆上粗糙度小2倍。这种效果可以通过对粗糙边缘进行自上而下的投影来建模。我们的隔离线模型对于密集的线和空间光栅效果相当好,只要沟槽宽度超过线的高度。结论:为了获得和比较准确的LER值,需要考虑SWR的投影效应。
{"title":"Understanding the influence of three-dimensional sidewall roughness on observed line-edge roughness in scanning electron microscopy images","authors":"L. van Kessel, T. Huisman, C. W. Hagen","doi":"10.1117/1.JMM.19.3.034002","DOIUrl":"https://doi.org/10.1117/1.JMM.19.3.034002","url":null,"abstract":"Abstract. Background: Line-edge roughness (LER) is often measured from top-down critical dimension scanning electron microscope (CD-SEM) images. The true three-dimensional roughness profile of the sidewall is typically ignored in such analyses. Aim: We study the response of a CD-SEM to sidewall roughness (SWR) by simulation. Approach: We generate random rough lines and spaces, where the SWR is modeled by a known power spectral density. We then obtain corresponding CD-SEM images using a Monte Carlo electron scattering simulator. We find the measured LER from these images and compare it to the known input roughness. Results: For isolated lines, the SEM measures the outermost extrusion of the rough sidewall. The result is that the measured LER is up to a factor of 2 less than the true on-wafer roughness. The effect can be modeled by making a top-down projection of the rough edge. Our model for isolated lines works fairly well for a dense grating of lines and spaces as long as the trench width exceeds the line height. Conclusions: In order to obtain and compare accurate LER values, the projection effect of SWR needs to be taken into account.","PeriodicalId":16522,"journal":{"name":"Journal of Micro/Nanolithography, MEMS, and MOEMS","volume":"750 1","pages":"034002 - 034002"},"PeriodicalIF":2.3,"publicationDate":"2020-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78790931","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Fundamental characterization of stochastic variation for improved single-expose extreme ultraviolet patterning at aggressive pitch 侵略性俯仰下改进的单次暴露极紫外图案随机变化的基本特征
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-07-01 DOI: 10.1117/1.JMM.19.3.034001
Jennifer Church, Luciana Meli, Jing Guo, M. Burkhardt, C. Mack, A. de Silva, K. Petrillo, M. Breton, R. Bonam, R. Lallement, E. Miller, B. Austin, S. Matham, N. Felix
Abstract. Background: With aggressive scaling of single-expose (SE) extreme ultraviolet (EUV) lithography to the sub-7-nm node, stochastic variations play a prominent role in defining the lithographic process window (PW). Fluctuations in photon shot noise, absorption, and subsequent chemical reactions can lead to stochastic failure, directly impacting electrical yield. Aim: Fundamental characterization of the mode and magnitude of these variations is required to define the threshold for failure. Approach: A complementary series of techniques is enlisted to probe the nature and modulation of stochastic variation in SE EUV patterning. Unbiased line edge roughness (LER), local critical dimension uniformity (LCDU), and defect inspection techniques are employed to monitor the frequency of stochastic variations leading to failures in line/space (L/S) and via patterning. Results: When characterizing different resists and illumination conditions, there is no change in unbiased LER or via LCDU with increasing critical dimension (CD). Stochastic defect density is correlated with CD for both L/S and via arrays, and there is a strong correlation with L/S electrical yield data. Conclusions: Traditional 3σ LER and via LCDU measurements are not sensitive enough to define and improve PW. For PW centering and yield improvement, stochastic defect inspection is a necessity.
摘要背景:随着单曝光(SE)极紫外(EUV)光刻技术向亚7nm节点的大规模扩展,随机变化在定义光刻工艺窗口(PW)方面发挥了重要作用。光子噪声、吸收和随后的化学反应的波动可导致随机失效,直接影响发电量。目的:需要对这些变化的模式和幅度进行基本描述,以确定失效的阈值。方法:利用一系列互补的技术来探索SE - EUV模式随机变化的性质和调制。采用无偏线边缘粗糙度(LER)、局部临界尺寸均匀性(LCDU)和缺陷检测技术来监测导致线/空间(L/S)和通过图案的随机变化的频率。结果:在表征不同的电阻和光照条件时,随着临界尺寸(CD)的增加,无偏LER和通过LCDU没有变化。对于L/S和通孔阵列,随机缺陷密度与CD相关,并且与L/S电产率数据有很强的相关性。结论:传统的3σ LER和通过LCDU测量对PW的定义和改善不够敏感。为了提高PW定心和良率,随机缺陷检测是必要的。
{"title":"Fundamental characterization of stochastic variation for improved single-expose extreme ultraviolet patterning at aggressive pitch","authors":"Jennifer Church, Luciana Meli, Jing Guo, M. Burkhardt, C. Mack, A. de Silva, K. Petrillo, M. Breton, R. Bonam, R. Lallement, E. Miller, B. Austin, S. Matham, N. Felix","doi":"10.1117/1.JMM.19.3.034001","DOIUrl":"https://doi.org/10.1117/1.JMM.19.3.034001","url":null,"abstract":"Abstract. Background: With aggressive scaling of single-expose (SE) extreme ultraviolet (EUV) lithography to the sub-7-nm node, stochastic variations play a prominent role in defining the lithographic process window (PW). Fluctuations in photon shot noise, absorption, and subsequent chemical reactions can lead to stochastic failure, directly impacting electrical yield. Aim: Fundamental characterization of the mode and magnitude of these variations is required to define the threshold for failure. Approach: A complementary series of techniques is enlisted to probe the nature and modulation of stochastic variation in SE EUV patterning. Unbiased line edge roughness (LER), local critical dimension uniformity (LCDU), and defect inspection techniques are employed to monitor the frequency of stochastic variations leading to failures in line/space (L/S) and via patterning. Results: When characterizing different resists and illumination conditions, there is no change in unbiased LER or via LCDU with increasing critical dimension (CD). Stochastic defect density is correlated with CD for both L/S and via arrays, and there is a strong correlation with L/S electrical yield data. Conclusions: Traditional 3σ LER and via LCDU measurements are not sensitive enough to define and improve PW. For PW centering and yield improvement, stochastic defect inspection is a necessity.","PeriodicalId":16522,"journal":{"name":"Journal of Micro/Nanolithography, MEMS, and MOEMS","volume":"217 1","pages":"034001 - 034001"},"PeriodicalIF":2.3,"publicationDate":"2020-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73012797","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
Gradient-based source mask and polarization optimization with the hybrid Hopkins–Abbe model 基于梯度的源掩模和混合Hopkins-Abbe模型的极化优化
IF 2.3 2区 物理与天体物理 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2020-07-01 DOI: 10.1117/1.JMM.19.3.033201
M. Ding, Zhiyuan Niu, Fang Zhang, Linglin Zhu, Weijie Shi, Aijun Zeng, Huijie Huang
Abstract. Source mask and polarization optimization (SMPO) is a promising extension of the widely used resolution enhancement technology, source mask optimization (SMO), to further enhance chip manufacturability beyond 28-nm node. Our work is aimed to develop an efficient gradient-based SMPO method by employing the hybrid Hopkins–Abbe imaging model to fulfill the goal. In addition to source and mask variables, the model is adapted to also include polarization variables to realize the optimization. Compact formulas for forward and backward model application are derived. The computation benefits from precomputed transmission cross coefficients and features high efficiency. Validity of the method is confirmed by case studies. For dense array pattern case, the optimal source and polarization can be found analytically. SMPO optimized results match well with the theoretical expectations. In addition, process window, mask error enhancement factor, and normalized image log-slope for the studied cases all get improved over the counterpart SMO results, which employ commonly used polarization. Runtime analysis shows the method is computationally efficient. Our work provides a valid way to optimize polarization together with source and mask.
摘要源掩膜和偏振优化(SMPO)是广泛应用的分辨率增强技术——源掩膜优化(SMO)的一个有前途的扩展,可以进一步提高芯片在28nm节点以上的可制造性。我们的工作旨在开发一种有效的基于梯度的SMPO方法,采用混合霍普金斯-阿贝成像模型来实现这一目标。除了源和掩模变量外,该模型还适应了极化变量以实现优化。推导了正向和反向模型应用的简洁公式。计算得益于预先计算的传输交叉系数,具有较高的效率。通过实例验证了该方法的有效性。在密集阵图情况下,可以解析找到最优的源和极化。SMPO优化结果与理论预期吻合较好。此外,在处理窗口、掩模误差增强因子、归一化图像对数斜率等方面均比采用常用偏振的SMO结果有所改善。运行时分析表明,该方法计算效率高。我们的工作提供了一种有效的方法来优化偏振与源和掩模。
{"title":"Gradient-based source mask and polarization optimization with the hybrid Hopkins–Abbe model","authors":"M. Ding, Zhiyuan Niu, Fang Zhang, Linglin Zhu, Weijie Shi, Aijun Zeng, Huijie Huang","doi":"10.1117/1.JMM.19.3.033201","DOIUrl":"https://doi.org/10.1117/1.JMM.19.3.033201","url":null,"abstract":"Abstract. Source mask and polarization optimization (SMPO) is a promising extension of the widely used resolution enhancement technology, source mask optimization (SMO), to further enhance chip manufacturability beyond 28-nm node. Our work is aimed to develop an efficient gradient-based SMPO method by employing the hybrid Hopkins–Abbe imaging model to fulfill the goal. In addition to source and mask variables, the model is adapted to also include polarization variables to realize the optimization. Compact formulas for forward and backward model application are derived. The computation benefits from precomputed transmission cross coefficients and features high efficiency. Validity of the method is confirmed by case studies. For dense array pattern case, the optimal source and polarization can be found analytically. SMPO optimized results match well with the theoretical expectations. In addition, process window, mask error enhancement factor, and normalized image log-slope for the studied cases all get improved over the counterpart SMO results, which employ commonly used polarization. Runtime analysis shows the method is computationally efficient. Our work provides a valid way to optimize polarization together with source and mask.","PeriodicalId":16522,"journal":{"name":"Journal of Micro/Nanolithography, MEMS, and MOEMS","volume":"21 1","pages":"033201 - 033201"},"PeriodicalIF":2.3,"publicationDate":"2020-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82125715","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
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Journal of Micro/Nanolithography, MEMS, and MOEMS
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