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Fluidization characteristics of supercritical fluidized beds: A comprehensive review 超临界流化床流态化特性综述
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-01 DOI: 10.1016/j.supflu.2025.106799
Yanna Li , Liangzhao Sun , Gongpeng Wu , Yan He
Fluidized beds (FBs) are widely used in many industrial applications, and continuous improvement of their performance is imperative. However, the inherent limitations of gas-solid FBs, particularly concerning fluidization characteristics, mass transfer efficiency, and operational stability, cannot be adequately addressed solely through structural optimization. Accordingly, fluidized bed reactors using supercritical fluids (SCFs) as fluidizing agents have attracted considerable attention in recent years due to their unique physicochemical properties. Supercritical fluidized beds offer higher fluidization uniformity, reduced bubble diameter, improved particle mixing, and greater bed expansion compared to conventional gas-solid FBs. This review comprehensively examines the advancements in supercritical fluidization technology, with emphasis on supercritical water and carbon dioxide. The main findings indicate that operational parameters, including temperature, pressure, and superficial fluid velocity, exert a substantial influence on fluidization characteristics by modulating the properties of the SCF. Particle properties, including diameter, shape, and size distribution, significantly affect minimum fluidization velocity, bubble dynamics, and bed homogeneity. Predictive correlations for critical parameters are discussed, highlighting their role in reactor design and optimization. Despite notable progress, challenges persist, such as limited experimental data and the limited applicability of traditional fluidized bed testing methodologies to the supercritical domain. This review is of considerable significance for the optimized design of supercritical fluidized beds and provides direction for future applications of supercritical fluidized beds across a wider range of fields.
流化床(FBs)广泛应用于许多工业应用,其性能的不断改进势在必行。然而,气固流化床固有的局限性,特别是在流化特性、传质效率和运行稳定性方面,不能仅仅通过结构优化来充分解决。因此,以超临界流体为流化剂的流化床反应器由于其独特的物理化学性质,近年来受到了广泛的关注。与传统的气固流化床相比,超临界流化床具有更高的流化均匀性、更小的气泡直径、更好的颗粒混合和更大的床膨胀。本文综述了超临界流化技术的研究进展,重点介绍了超临界水和超临界二氧化碳流化技术。主要研究结果表明,温度、压力和表面流体速度等操作参数通过调节SCF的特性对流化特性产生实质性影响。颗粒性质,包括直径、形状和尺寸分布,显著影响最小流化速度、气泡动力学和床层均匀性。讨论了关键参数的预测相关性,强调了它们在反应堆设计和优化中的作用。尽管取得了显著进展,但挑战依然存在,例如实验数据有限,传统流化床测试方法对超临界领域的适用性有限。本文综述对超临界流化床的优化设计具有重要意义,并为超临界流化床在未来更广泛领域的应用提供了方向。
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引用次数: 0
Production of teriflunomide-hydroxypropyl methyl cellulose composites utilizing the Gas Antisolvent (GAS) process and Box-Behnken Design 利用气体抗溶剂(Gas)工艺和Box-Behnken设计生产特氟米特-羟丙基甲基纤维素复合材料
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-15 DOI: 10.1016/j.supflu.2025.106820
Mahshid Askarizadeh , Nadia Esfandiari , Bizhan Honarvar , Seyed Ali Sajadian , Amin Azdarpour
This study aimed to enhance the dissolution rate of Teriflunomide, a medication for multiple sclerosis that exhibits low water solubility despite its high permeability. To tackle this issue, the Gas Antisolvent technique was utilized to decrease the particle size of Teriflunomide. Three critical parameters were examined: pressure (10, 13, and 16 MPa), temperature (308, 318, and 328 K), and the ratio of Teriflunomide to Hydroxypropyl methylcellulose (1, 5, and 9 w/w). The optimization of these variables was carried out using the Box-Behnken Design method. The coprecipitation of Teriflunomide with Hydroxypropyl methylcellulose was investigated under optimal conditions (16 MPa, 315 K, and a 1 w/w ratio). DSC, XRD, FTIR, SEM, and DLS were employed to examine and characterize the thermal stability, crystallinity, and to assess the shape and position of the absorption peaks, as well as the morphology and particle size. The resulting TEF-HPMC nanoparticles were measured at 561 ± 25 nm, which was found to be significantly smaller than the original sample (125 ± 28 μm).
该研究旨在提高特立氟米特的溶出率,特立氟米特是一种治疗多发性硬化症的药物,尽管具有高通透性,但其水溶性却很低。为了解决这一问题,利用气体抗溶剂技术减小特立氟米特的粒径。考察了三个关键参数:压力(10、13和16 MPa)、温度(308、318和328 K)以及teri氟米特与羟丙基甲基纤维素的比例(1、5和9 w/w)。采用Box-Behnken设计方法对这些变量进行优化。在最佳条件(16 MPa, 315 K, 1 w/w比)下,研究了特立氟米特与羟丙基甲基纤维素的共沉淀。采用DSC、XRD、FTIR、SEM、DLS等检测和表征了材料的热稳定性、结晶度,并对吸收峰的形状、位置、形貌和粒径进行了评价。得到的TEF-HPMC纳米颗粒的尺寸为561 ± 25 nm,明显小于原始样品(125 ± 28 μm)。
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引用次数: 0
Numerical investigations on transport properties for SCO2 flow in Gyroid structures with the pore-scale method 用孔隙尺度法研究SCO2在旋转结构中的输运特性
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-31 DOI: 10.1016/j.supflu.2025.106828
Wenpeng Hong, Jingwen Fan, Guilei Yue, Haoran Li, Xiaojuan Niu
Supercritical CO2 (SCO2) has emerged as a promising coolant for transpiration cooling in combustion chamber liners. The cooling performance is strongly influenced by the transport properties of SCO2 within porous media. However, the absence of accurate porosity-dependent correlations for customized porous structures has hindered the application of volume-averaged models, which are more appropriate for transpiration design. In this study, Gyroid porous structures with porosities ranging from 30 % to 42 % were reconstructed at the pore scale. Numerical simulations of heat and mass transfer were conducted to investigate the local transport behaviors of SCO2. Porosity-dependent correlations for permeability, Forchheimer coefficient, convective heat transfer, and effective thermal conductivity were derived from the pore-scale simulation data. The permeability increased exponentially with porosity, while the Forchheimer coefficient decreased linearly from approximately 6.7171 × 104 m⁻¹ to 3.4923 × 103 m⁻¹ . The effective thermal conductivity was found to require correction factors between 0.57 and 0.78. An empirical correlation for the surface-averaged Nusselt number (Nusf) was also proposed, incorporating correction terms to account for temperature-dependent thermophysical properties. These correlations were implemented into a volume-averaged model and validated through conjugate simulations. Comparisons with pore-scale results demonstrated that the LTNE-based volume-averaged model accurately predicts both temperature and velocity fields. Overall, this study presents a multiscale modeling framework for SCO₂ transport in Gyroid porous media and validated empirical correlations, addressing a critical gap in transpiration cooling design using the volume-averaged method.
超临界二氧化碳(SCO2)已成为一种很有前途的冷却剂,用于燃烧室内的蒸腾冷却。二氧化硅在多孔介质中的输运特性对其冷却性能有很大影响。然而,由于定制多孔结构缺乏精确的孔隙度相关关系,因此阻碍了体积平均模型的应用,而体积平均模型更适合蒸腾设计。本研究在孔隙尺度上重建了孔隙度为30 % ~ 42 %的旋回状孔隙结构。采用数值模拟方法研究了SCO2的局部输运行为。渗透率、Forchheimer系数、对流换热和有效导热系数与孔隙度相关的相关性来源于孔隙尺度模拟数据。渗透率随孔隙度呈指数增长,而福希海默系数从大约6.7171 × 104 m⁻¹ 线性下降到3.4923 × 103 m⁻¹ 。发现有效导热系数需要在0.57和0.78之间的修正因子。还提出了表面平均努塞尔数(Nusf)的经验相关性,并结合校正项来考虑温度相关的热物理性质。这些相关性被实现到一个体积平均模型中,并通过共轭模拟进行验证。与孔隙尺度结果的比较表明,基于ltne的体积平均模型能够准确地预测温度场和速度场。总体而言,本研究提出了SCO 2在Gyroid多孔介质中输运的多尺度建模框架,并验证了经验相关性,解决了使用体积平均方法进行蒸腾冷却设计的关键空白。
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引用次数: 0
Green sustainable eutectic solvent using supercritical CO2 for extraction composition from rice husk 利用超临界CO2萃取稻壳成分的绿色可持续共晶溶剂
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-11-14 DOI: 10.1016/j.supflu.2025.106843
Ahmed lbrahim, Mohamed Tarek, Zhi-En Xin, Ardila Hayu Tiwikrama
Converting agricultural waste into useful materials through seeking effective and convenient routes is an important step toward shifting to sustainable energy. In this work, a deep eutectic solvent (DES) was prepared by mixing choline chloride (ChCl) as a hydrogen bond acceptor (HBA) and diethylene glycol (DEG) as a hydrogen bond donor (HBD) in a molar ratio of 1:8 to break down rice husk (RH) biomass. The RH was extracted using supercritical CO2 pretreatment at T = 80 °C and 120 °C during the reaction times ranging from (2−24) h to determine the composition of cellulose, hemicellulose and lignin in the RH. The ChCl-DEG achieved successful selective separation of lignin and hemicellulose from lignocellulosic RH biomass with a delignification value of over 66 % at 120 °C after 24 h. The effect of supercritical carbon dioxide (scCO2) was investigated during the fractionation process of the RH. The results show that the use of scCO2 decreased the delignification value, which can be attributed to the disturbance of the hydrogen bonds between the DES and the lignin composition structure, hindering the separation process. Morphological characterization using scanning electron microscopy (SEM) revealed significant changes on the surface of the treated RH, indicating the removal of lignin and hemicellulose from the biomass surface. Overall, the study demonstrates that ChCl-DEG is a promising, adaptable DES for environmentally friendly processing of plant materials.
通过寻找有效便捷的途径将农业废弃物转化为有用的材料,是向可持续能源转型的重要一步。以氯化胆碱(ChCl)为氢键受体(HBA),二甘醇(DEG)为氢键供体(HBD),摩尔比为1:8,制备了一种深度共晶溶剂(DES)来分解稻壳(RH)生物质。在温度 = 80 °C和120 °C下进行超临界CO2预处理,反应时间为(2 ~ 24)h,测定RH中纤维素、半纤维素和木质素的组成。ChCl-DEG实现了木质纤维素RH生物质中木质素和半纤维素的成功选择性分离,在120°C下,24 h后,脱木质素值超过66 %。研究了超临界二氧化碳(scCO2)在RH分馏过程中的作用。结果表明,scCO2的使用降低了脱木质素值,这可能是由于DES与木质素组成结构之间的氢键受到干扰,阻碍了分离过程。利用扫描电镜(SEM)进行的形态学表征显示,处理后的RH表面发生了显著变化,表明木质素和半纤维素从生物质表面被去除。总体而言,该研究表明,ChCl-DEG是一种有前途的、适应性强的DES,可用于植物材料的环境友好处理。
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引用次数: 0
Study on water hammer characteristics and protection measures of supercritical/dense CO2 pipelines 超临界/浓CO2管道水锤特性及防护措施研究
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-11-10 DOI: 10.1016/j.supflu.2025.106837
Qian Chen , Jian Jiao , Xiaoqin Xiong , Wenhui Zhang , Jianwei Ge , Xinze Li , Liukang Zhao , Xiaokai Xing
Pipeline transportation under supercritical and dense phases is commonly adopted for carbon dioxide (CO2) long-distance transportation due to its high transportation capacity and low energy consumption. When valves are accidentally shut off in CO2 pipeline systems, there might exist phase transitions or local overpressure due to water hammer effects. In this paper, a rapid transient method is proposed by improved characteristic line algorithm to simulate dynamic behaviors of water hammer scenarios, and characteristics of phase transitions in CO2 pipelines under water hammer scenarios are investigated. It was found that time-consuming by proposed method is about 4–10 times faster than that by implicit difference methods. Elevation differences have significant effects on operating pressure of CO2 pipelines under water hammer scenarios. CO2 fluids in downward sloping pipelines with a large drop is more likely to undergo phase transitions due to water hammer effects. Corresponding downstream valve can be closed simultaneously to extend fluid phase transitions in pipelines when a upstream valve in CO2 pipelines is accidentally shut off.
超临界致密相管道输送具有输送能力高、能耗低的优点,是二氧化碳(CO2)长距离输送的常用方法。在CO2管道系统中,当阀门意外关闭时,由于水锤效应,可能会出现相变或局部超压。本文提出了一种基于改进特征线算法的快速瞬态方法来模拟水锤情景下的动态行为,研究了水锤情景下CO2管道的相变特征。结果表明,该方法的求解速度比隐式差分法快4 ~ 10倍。水锤工况下,高差对CO2管道运行压力影响显著。由于水锤效应,CO2流体在大液滴向下倾斜的管道中更容易发生相变。当CO2管道中的上游阀门意外关闭时,可以同时关闭相应的下游阀门,延长管道中的流体相变。
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引用次数: 0
Numerically stable determination of mixture critical points and loci with PC-SAFT Equation of State 基于PC-SAFT状态方程的混合临界点和位点的数值稳定确定
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-16 DOI: 10.1016/j.supflu.2025.106817
Mustajab Safarov, Vishnu Jayaprakash, Changxu Wu, Huazhou Li
Compositional simulations are important for understanding, analyzing, and optimizing multiphase flows, especially in the petrochemical industry. These simulations are dependent on an accurate Equation of State (EOS) to model the relationships between phases under changing conditions. While cubic EOS (CEOS) models are widely used in the industry due to their simplicity and efficiency, the Perturbed-Chain Statistical Associating Fluid Theory (PC-SAFT) EOS offers a more physically accurate representation of molecular interactions. Despite the potential of PC-SAFT EOS, the application to predict mixture critical points remains underexplored. These challenges primarily arise from computational complexities and spurious stationary points that have long limited the practical use of PC-SAFT EOS for mixture criticality.
This study performs a systematic evaluation of two critical point computational methods using PC-SAFT EOS. The critical point calculation methods are applied to compute mixture critical temperatures and pressures, vapor–liquid equilibrium phase envelopes, and to trace full critical loci. Furthermore, the evaluation covers many distinct multicomponent mixtures ranging from two to eleven components. By directly comparing our results against experimental data and the results yielded by CEOS, we provide an evaluation of the performance of PC-SAFT EOS in predicting the critical points of pure compounds and mixtures.
For pure compounds in the tested mixtures, the results show that Global Optimization (GO) method demonstrates slightly better performance than the Newton–Raphson (NR) method for critical temperature (Tc) predictions with Average Absolute Relative Deviations (AARD%) of 1.538%, while both show nearly identical performance for critical pressure (Pc) predictions. For mixtures, PC-SAFT-based NR demonstrates superior performance in predicting critical points with AARD% of 1.687% for Tc predictions and 4.623% for Pc predictions. In contrast, GO demonstrates higher deviations, particularly for some heavier mixtures. When calculating critical loci of mixtures, both methods produce root mean square error values with typical errors below 10 K for Tc predictions and 0.5 MPa for Pc predictions.
组分模拟对于理解、分析和优化多相流非常重要,特别是在石油化工行业。这些模拟依赖于精确的状态方程(EOS)来模拟变化条件下相之间的关系。虽然立方EOS (ceo)模型由于其简单和高效而在行业中广泛使用,但摄动链统计关联流体理论(PC-SAFT) EOS提供了更准确的分子相互作用物理表示。尽管PC-SAFT EOS具有潜力,但预测混合临界点的应用仍未得到充分探索。这些挑战主要来自计算复杂性和虚假的平稳点,长期以来限制了PC-SAFT EOS用于混合临界的实际使用。本研究使用PC-SAFT EOS对两种临界点计算方法进行了系统评估。将临界点计算方法应用于计算混合临界温度和压力、汽液平衡相包线和追踪全临界轨迹。此外,评估涵盖了许多不同的多组分混合物,从2到11组分不等。通过直接将我们的结果与实验数据和ceo的结果进行比较,我们对PC-SAFT EOS在预测纯化合物和混合物的临界点方面的性能进行了评估。对于测试混合物中的纯化合物,结果表明,Global Optimization (GO)方法在预测临界温度(Tc)方面的性能略优于Newton-Raphson (NR)方法,平均绝对相对偏差(AARD%)为1.538%,而两者在预测临界压力(Pc)方面的性能几乎相同。对于混合物,基于Pc - saft的NR在预测临界点方面表现优异,Tc预测的AARD%为1.687%,Pc预测的AARD%为4.623%。相比之下,氧化石墨烯表现出更高的偏差,特别是对于一些较重的混合物。在计算混合物的临界位点时,两种方法都产生均方根误差值,典型误差小于10 K的Tc预测和0.5 MPa的Pc预测。
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引用次数: 0
High-quality margarida avocado oil obtained by Sc-CO2 compared to commercial hass avocado oil from cold pressing and comparative lipid profile analysis by UPC² and GC/MS 用Sc-CO2法对冷压制得的优质牛油果油进行了比较,并用UPC²和GC/MS对牛油果油进行了脂质分析
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-15 DOI: 10.1016/j.supflu.2025.106819
Kelly Roberta Pinheiro Pantoja , Giselle Cristine Melo Aires , Sophia Aimy Oppata , João Pedro Ferraz de Carvalho , Renato Macedo Cordeiro , Raul Nunes de Carvalho Junior
This study investigates the extraction of avocado oil from the Margarida variety using supercritical CO₂, with the aim of obtaining a product of superior quality compared to commercial avocado oil from the Hass variety, obtained by cold pressing. The quality of the oils was evaluated in terms of their physicochemical properties, composition of bioactive compounds (fatty acids, lutein, phenolic compounds, and α-tocopherol), and nutritional quality indices. Additionally, the study assessed the reproducibility of Ultra-Performance Convergence Chromatography (UPC²) compared to Gas Chromatography coupled with Mass Spectrometry (GC/MS) for the analysis of fatty acid profiles. The supercritical extraction yielded a high yield (44.90 %) and produced an oil with low levels of free fatty acids (1.04 %) and peroxides (7.03 meq/kg). The oil is rich in natural antioxidants, such as lutein (113.32 µg/g), phenolic compounds (137.75 µg GAE/g), and α-tocopherol (51.90 µg/g), and has a high concentration of beneficial fatty acids, with 44.41 % oleic acid and 28.37 % linoleic acid. With an excellent nutritional profile, evidenced by low atherogenic and thrombogenic indices. Statistical tests indicated no significant differences between the chromatographic techniques. Margarida oil demonstrates nutritional and functional properties superior to commercial Hass oil.
本研究研究了用超临界二氧化碳提取玛格丽达品种鳄梨油的方法,目的是获得比冷压法获得的哈斯品种鳄梨油质量更好的产品。从理化性质、生物活性成分(脂肪酸、叶黄素、酚类化合物和α-生育酚)的组成和营养品质指标等方面评价油的品质。此外,该研究还评估了超高性能收敛色谱(UPC²)与气相色谱-质谱联用(GC/MS)分析脂肪酸谱的可重复性。超临界萃取得到了高得率(44.90 %)和低含量的游离脂肪酸(1.04 %)和过氧化物(7.03 meq/kg)的油。油中富含叶黄素(113.32 µg/g)、酚类化合物(137.75 µg GAE/g)、α-生育酚(51.90 µg/g)等天然抗氧化剂,有益脂肪酸含量较高,油酸含量为44.41 %,亚油酸含量为28.37 %。具有良好的营养状况,证明了低动脉粥样硬化和血栓形成指数。统计检验表明色谱技术之间无显著差异。玛格丽达油的营养和功能特性优于商业哈斯油。
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引用次数: 0
Preparation and formation mechanism of bimodal cell structure in TPU/PVDF foam using microwave heating foaming 微波加热发泡TPU/PVDF泡沫材料双峰胞孔结构的制备及形成机理
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-11-05 DOI: 10.1016/j.supflu.2025.106833
Yichong Chen , Yao Peng , Wenyu Zhong , Boda Du , Jiayang Sun , Xuwei Li , Xiaojia Wang , Dongdong Hu , Ling Zhao
Polymer foams offer advantages including lightweight, high resilience, excellent thermal insulation, superior sound absorption, and effective energy dissipation. Those with bimodal cell structures exhibit outstanding cyclic compression performance and comprehensive properties, garnering significant research attention. Microwave heating, as a non-conventional technique, enables rapid and uniform heating with minimal thermal gradients. Introducing materials with differential microwave energy absorption capabilities into a polymer matrix, combined with microwave heating foaming after supercritical CO2 saturation at 40 ℃, 8 MPa for 8 h and slow depressurization, provides an effective route to achieve polymer foams with bimodal cells. This work utilized incompatible TPU and PVDF as the matrix. A phase separated structure was formed within the TPU/PVDF composite system due to the inherent immiscibility of the two polymers, leveraging the inherent difference in microwave energy absorption between the two polymers to create a TPU/PVDF foam with a bimodal cell structure. The extent of phase separation in the TPU/PVDF composite was investigated using SEM and EDS. Subsequently, the influence of PVDF content on the melting and crystallization behavior, rheological properties, and uniaxial tensile behavior of the TPU/PVDF composites was examined. By controlling microwave radiation power and time, various bimodal cell structures were successfully fabricated within the TPU/PVDF composites. Finally, COMSOL Multiphysics simulations were employed to model the microwave heating effects in both TPU and TPU/PVDF. These simulations demonstrated the formation mechanism of the bimodal cell structure during the foaming process of the TPU/PVDF composite. This work establishes a novel processing strategy for designing high-performance polymer foams.
聚合物泡沫具有重量轻、回弹性高、隔热性能好、吸声效果好、耗能效果好等优点。具有双峰胞结构的复合材料具有优异的循环压缩性能和综合性能,引起了人们的广泛关注。微波加热作为一种非传统的技术,能够以最小的热梯度实现快速均匀的加热。在聚合物基体中引入具有不同微波能量吸收能力的材料,并在40℃、8 MPa、8 h的超临界CO2饱和条件下进行微波加热发泡,缓慢降压,为实现具有双峰电池的聚合物泡沫提供了有效途径。这项工作利用不兼容的TPU和PVDF作为矩阵。由于两种聚合物固有的不混溶性,在TPU/PVDF复合体系中形成了相分离结构,利用两种聚合物之间固有的微波能量吸收差异来创建具有双峰细胞结构的TPU/PVDF泡沫。利用扫描电镜和能谱仪研究了TPU/PVDF复合材料的相分离程度。随后,研究了PVDF含量对TPU/PVDF复合材料熔融结晶行为、流变性能和单轴拉伸性能的影响。通过控制微波辐射功率和时间,在TPU/PVDF复合材料内部成功制备了多种双峰胞元结构。最后,采用COMSOL多物理场模拟方法对TPU和TPU/PVDF的微波加热效应进行了模拟。模拟结果揭示了TPU/PVDF复合材料发泡过程中双峰胞结构的形成机理。本工作为设计高性能聚合物泡沫材料建立了一种新的加工策略。
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引用次数: 0
Valorisation of tomato peel waste for lycopene encapsulation: Optimization and comparison of two green techniques 番茄红素包封番茄皮废弃物的研究:两种绿色工艺的优化与比较
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-10 DOI: 10.1016/j.supflu.2025.106803
Junyang Li , Chiara Bufalini , Stefania Mottola , Maria Chiara Iannaco , Roberta Campardelli , Iolanda De Marco
Lycopene, a lipid-soluble carotenoid with potent antioxidant properties, is typically found in tomato peels, which are often discarded as by-products in the food industry. This study focused on extracting lycopene using solvent extraction and encapsulating it in polycaprolactone (PCL), a biodegradable polymer, using two different methods: solvent evaporation and supercritical emulsion extraction (SEE). Both methods were used to produce microparticles for nutraceutical applications. An optimization study based on Box-Behnken design and response surface modelling was conducted to assess the effects of emulsification stirring speed, emulsification time, and polymer amount on encapsulation efficiency and particle size. Particle sizes, measured by laser diffraction, ranged between 1.77 ± 0.10 and 2.82 ± 0.17 μm for solvent evaporation, and between 1.12 ± 0.03 and 2.72 ± 0.15 μm for SEE. Encapsulation efficiencies, measured by UV–vis spectroscopy, ranged between 28.45 ± 0.28 % and 89.94 ± 1.70 % for solvent evaporation, and between 66.52 ± 0.64 % and 89.45 ± 1.31 % for SEE. Results show that SEE yields more consistent encapsulation efficiencies compared to solvent evaporation. Additionally, the design of experiments (DoE) approach helped identify optimal conditions that minimize waste and maximize productivity. This work offers a sustainable method for converting agro-industrial waste into valuable nutraceutical products.
番茄红素是一种脂溶性类胡萝卜素,具有强大的抗氧化特性,通常存在于西红柿皮中,而西红柿皮通常作为食品工业的副产品而被丢弃。采用溶剂蒸发法和超临界乳液萃取法对番茄红素进行提取,并将其包封在生物可降解聚合物聚己内酯(PCL)中。这两种方法都用于生产用于营养保健的微颗粒。基于Box-Behnken设计和响应面建模进行优化研究,评估乳化搅拌速度、乳化时间和聚合物用量对包封效率和粒径的影响。激光衍射测得溶剂蒸发的粒径范围为1.77 ± 0.10 ~ 2.82 ± 0.17 μm, SEE的粒径范围为1.12 ± 0.03 ~ 2.72 ± 0.15 μm。封装效率,通过紫外可见光谱,测量范围在28.45 ±0.28   %和89.94±1.70  %为溶剂蒸发,和66.52之间 ±0.64   %和89.45±1.31  看到%。结果表明,与溶剂蒸发相比,SEE的包封效率更一致。此外,实验设计(DoE)方法有助于确定最佳条件,以最大限度地减少浪费和提高生产率。这项工作为将农业工业废物转化为有价值的营养保健品提供了一种可持续的方法。
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引用次数: 0
Upgrading and purification of biolubricants by extraction of fatty acid methyl esters with dense CO2 浓CO2萃取脂肪酸甲酯对生物润滑剂的升级提纯
IF 4.4 3区 工程技术 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-03-01 Epub Date: 2025-10-11 DOI: 10.1016/j.supflu.2025.106814
A. Pizzano , S.B. Rodriguez Reartes , P.E. Hegel
In the last years, there has been an increasing use of eco-friendly lubricant options produced from renewable raw materials, which are less toxic to humans and ecosystems. As the demand for sustainable products rises, lubricants derived from vegetable oils and animal fats are gaining attraction. In this study, we evaluate the purification of a biolubricant synthesized via classical alkali-catalyst esterification of fatty acid methyl esters (FAME) with trimethylolpropane (TMP) using CO2 as solvent media. Unlike conventional purification solvents, using CO2 minimizes environmental impact and aligns with green chemistry principles. We investigate the purification and upgrading of the filtrated biolubricant (28 wt% FAME) using CO2 -both in its liquid and supercritical states- as a green solvent for designing a more sustainable separation process. The study examines phase equilibria of the multicomponent mixture (liquid-liquid-vapor to liquid-vapor phase transition), solubility of biolubricant in CO2 (8.0–22.4 mg/g biolubricant/CO2 according to operating conditions) and the purification process. The final bio-based base oils are analyzed to determine their FAME content, viscosity, and viscosity index. Results show that purified bio-based base oils contain as little as 2.9 wt% FAME, with a viscosity of 0.051 Pa.s at 313.2 K and a viscosity index of 196, comparable to those of the trimethylolpropane triolein standard. These findings suggest that the bio-based base oils produced and purified are suitable for lubrication applications, matching or exceeding the quality of conventional lubricants.
在过去的几年里,越来越多的人使用由可再生原料生产的环保润滑剂,这些原料对人类和生态系统的毒性较小。随着对可持续产品需求的增加,从植物油和动物脂肪中提取的润滑油越来越受欢迎。在这项研究中,我们评估了传统的碱催化脂肪酸甲酯(FAME)与三甲基丙烷(TMP)酯化合成的生物润滑剂的纯化,以CO2为溶剂介质。与传统的净化溶剂不同,使用二氧化碳可以最大限度地减少对环境的影响,并符合绿色化学原则。我们研究了过滤后的生物润滑剂(28 wt% FAME)的净化和升级,使用液体和超临界状态的二氧化碳作为绿色溶剂,以设计更可持续的分离过程。本研究考察了多组分混合物的相平衡(液-液-气-液-气相变)、生物润滑剂在CO2中的溶解度(8.0-22.4 mg/g生物润滑剂/CO2,根据操作条件而定)和纯化过程。对最终的生物基基础油进行分析,确定其FAME含量、粘度和粘度指数。结果表明,纯化后的生物基基础油的FAME含量仅为2.9 wt%,粘度为0.051 Pa。s在313.2 K下,粘度指数为196,与三甲基丙烷三油醇标准相当。这些研究结果表明,所生产和纯化的生物基基础油适用于润滑应用,其质量与传统润滑油相当或超过传统润滑油。
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Journal of Supercritical Fluids
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