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Smart in-cylinder pressure sensor for closed-loop combustion control 用于闭环燃烧控制的智能缸内压力传感器
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-01-04 DOI: 10.5194/jsss-11-1-2022
Dennis Vollberg, P. Gibson, G. Schultes, Hans-Werner Groh, T. Heinze
Abstract. Our approach of a closed-loop combustion control is built on an intensively evaluated robust cylinder pressure sensor with integrated smartelectronics and an openly programmed engine control unit. The presentedpressure sensor consists of a steel membrane and a highly strain-sensitive thin film with laser-welded electrical contacts. All components areoptimized for reliable operation at high temperatures. The sensor setupsafely converts the in-cylinder pressure of a combustion engine attemperatures of up to 200 ∘C into the desired electrical values.Furthermore, the embedded smart electronics provides a fast analogue to digital conversion and subsequently computes significant combustion parameters in real time, based on implemented thermodynamic equations,namely the 50 % mass fraction burned, the indicated mean effectivepressure, the maximum pressure and a digital value, which represents theintensity of knocking. Only these aggregated parameters – not the runningpressure values – are sent to the engine control unit. The datacommunication between the smart sensor and the engine control unit is basedon the controller area network bus system, which is widely spread in theautomotive industry and allows a robust data transfer minimizing electricalinterferences. The established closed-loop combustion control is able to control the ignition angle in accordance with the 50 % mass fraction burnedat a certain crankshaft angle. With this loop, the combustion engine iscontrolled and run efficiently even if the ignition angle is intentionallyincorrectly adjusted. The controlled and automatic correction of simulatedageing effects is demonstrated as well as the self-adjustment of an efficient operation when different fuels are used. In addition, our approach saves the computing capacity of the engine control unit by outsourcing the data processing to the sensor system.
摘要我们的闭环燃烧控制方法建立在经过深入评估的稳健气缸压力传感器上,该传感器具有集成的智能电子设备和开放编程的发动机控制单元。现有的压力传感器由钢膜和具有激光焊接电触点的高度应变敏感薄膜组成。所有部件都经过优化,可在高温下可靠运行。传感器设置可安全地转换高达200的内燃机减温的缸内压力 ∘C转换为所需的电气值。此外,嵌入式智能电子设备提供了快速的模数转换,并随后基于实现的热力学方程实时计算重要的燃烧参数,即50 % 燃烧的质量分数、指示的平均有效压力、最大压力和表示爆震强度的数字值。只有这些汇总参数(而不是运行压力值)被发送到发动机控制单元。智能传感器和发动机控制单元之间的数据通信基于控制器局域网总线系统,该系统在汽车行业中广泛应用,并允许稳健的数据传输,最大限度地减少电气干扰。建立的闭环燃烧控制能够根据50 % 在一定曲轴角度下燃烧的质量分数。有了这个回路,即使点火角度故意调整不正确,内燃机也能得到控制并有效运行。演示了模拟老化效应的受控和自动校正,以及在使用不同燃料时有效操作的自调整。此外,我们的方法通过将数据处理外包给传感器系统来节省发动机控制单元的计算能力。
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引用次数: 2
Validation of SI-based digital data of measurement using the TraCIM system 利用TraCIM系统验证基于si的数字测量数据
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-12-13 DOI: 10.5194/jsss-10-289-2021
D. Hutzschenreuter, Bernd Müller, Jan Loewe, R. Klobučar
Abstract. The digital transformation in the field of sensors and sensor systems fosters an increasing exchange and interoperation of measurement data by machines. The data of measurement need to be uniformly structured based on The International System of Units (SI) with appropriate information on measurement uncertainty. This work presents a concept for an online validation system that can be used by humans and software to efficiently classify the agreement of XML-structured data with relevant recommendations for measurement data. The system is within the TraCIM (Traceability for Computationally-Intensive Metrology) validation platform which was developed for software validation in metrology where high standards of quality management must be met.
摘要传感器和传感器系统领域的数字化转型促进了机器对测量数据的日益交换和互操作。测量数据需要以国际单位制(SI)为基础进行统一结构,并提供适当的测量不确定度信息。这项工作提出了一个在线验证系统的概念,人类和软件可以使用该系统来有效地对XML结构化数据与测量数据的相关建议的一致性进行分类。该系统位于TraCIM(计算密集型计量学的可追溯性)验证平台内,该平台是为计量学中的软件验证而开发的,必须满足高标准的质量管理。
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引用次数: 2
Monitor and control test room for investigating thermal performance of panels incorporating phase-change material 用于研究相变材料面板热性能的监控试验室
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-12-10 DOI: 10.5194/jsss-10-281-2021
Marwa Othmen, Radwen Bahri, Slaheddine Najar, A. Hannachi
Abstract. This article aims to present equipment designed anddeveloped to study the effective thermal conductivity of composite panels.The composite panel used is a rigid polyurethane foam covered with a layerof aluminum on both sides. The panel is mounted in the test chamberequipped with several sensors and actuators connected via an Arduinoplatform. Tests have been carried out by applying heat to imposevarious interior temperatures. Sensors at different locations are used tomonitor and record temperatures in and around the composite panel duringheating and natural cooling. A model, based on the Fourier equations ofthermal conduction and natural convection heat transfer for thesteady state, was developed to assess the effective thermal conductivity.The performance of the system was confirmed using temperature signalsthrough the panels for thermal characterization of composite materials. Thedetermined effective thermal conductivity obtained was in agreement with theexperimental values reported in the technical data sheets with relativedeviations of less than 10 %.
摘要本文旨在介绍设计和开发的用于研究复合材料面板有效导热系数的设备。所用的复合板是一种硬质聚氨酯泡沫,两面覆盖一层铝。该面板安装在测试室中,通过Arduinoplatform连接多个传感器和执行器。试验是通过对过高的室内温度进行加热来进行的。在加热和自然冷却过程中,不同位置的传感器用于监测和记录复合材料面板内和周围的温度。基于稳态热传导和自然对流换热的傅立叶方程,建立了一个评估有效导热系数的模型。通过用于复合材料热表征的面板使用温度信号来确认系统的性能。所测得的有效导热系数与技术数据表中报告的实验值一致,相关值小于10 %.
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引用次数: 0
High-temperature behavior of housed piezoelectric resonators based on CTGS 基于CTGS的壳体压电谐振器高温特性研究
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-11-19 DOI: 10.5194/jsss-10-271-2021
M. Schulz, Rezvan Ghanavati, F. Kohler, J. Wilde, H. Fritze
Abstract. A temperature sensor based on piezoelectric single crystals allowing stable operation in harsh environments such as extreme temperatures and highly reducing or oxidizing atmospheres is presented. The temperature dependence of the mechanical stiffness of thickness shear mode resonators is used to determine temperature changes. The sensor is based on catangasite (Ca3TaGa3Si2O14 – CTGS), a member of a langasite crystal family. CTGS exhibits an ordered crystal structure and low acoustic losses, even at 1000 ∘C. The resonance frequency and quality factor of unhoused and of housed CTGS resonators are measured up to about 1030 ∘C. A temperature coefficient of the resonance frequency of about 200 Hz K−1 for a 5 MHz device is found and enables determination of temperature changes as small as 0.04 K. Housed CTGS resonators do not show any significant change in the resonance behavior during a 30 d, long-term test at 711 ∘C.
摘要提出了一种基于压电单晶的温度传感器,该温度传感器允许在极端温度和高度还原或氧化的环境等恶劣环境中稳定工作。厚度剪切模式谐振器的机械刚度的温度依赖性用于确定温度变化。该传感器基于钙铝石(Ca3TaGa3Si2O14–CTGS),钙铝石晶体家族的一员。CTGS表现出有序的晶体结构和低的声学损耗,即使在1000 ∘C.未使用和容纳的CTGS谐振器的谐振频率和品质因数被测量到高达约1030 ∘C.谐振频率的温度系数约为200 赫兹 K−1表示5 找到了MHz设备,可以确定小到0.04的温度变化 K.在30 d、 711的长期测试 ∘C
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引用次数: 3
Referencing of powder bed for in situ detection of lateral layer displacements in additive manufacturing 粉末床在增材制造中横向层位移原位检测中的参考
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-09-22 DOI: 10.5194/jsss-10-247-2021
Martin Lerchen, Julien Schinn, T. Hausotte
Abstract. An increasing number of additive manufacturing (AM) applications leads to rising challenges for the process-accompanying quality assurance.Beside post-processing measurement systems, in situ monitoring systems in particular are currently requested to ensure feedback controlling during AM processes.For data acquisition and subsequent evaluation, a high data quality is of importance.It depends on a high resolution and accuracy of measurement systems, adapted measurement conditions and a reference to the powder bed or component for geometric measurements.Within this scientific study, a new reference system has been implemented into the powder bed to reduce measurement deviations by an abbreviated metrological loop.After data acquisition and image processing layer by layer, the position stability of the reference system has been analysed in relation to the optical measuring system.Based on a contour detection of the reference markers, the evaluation of geometrical process deviations is presented as an essential basis for a closed-loop controlling system.Thermally induced and mechanical drifts within the manufacturing process can be verified by the reference system in the powder bed.As an outlook, two methods are suggested for a process-accompanying referenced detection of the melting pool and resulting contour displacements during additive manufacturing.
摘要越来越多的增材制造(AM)应用导致伴随质量保证的工艺面临越来越大的挑战。除了后处理测量系统之外,目前特别需要现场监测系统来确保AM过程中的反馈控制。对于数据采集和后续评估而言,高数据质量至关重要。这取决于测量系统的高分辨率和准确性、适用的测量条件以及几何测量的粉末床或组件参考。在这项科学研究中,在粉末床中采用了一种新的参考系统,通过缩短的计量回路来减少测量偏差。经过逐层数据采集和图像处理,分析了参考系统相对于光学测量系统的位置稳定性。基于参考标记的轮廓检测,几何过程偏差的评估是闭环控制系统的重要基础。制造过程中的热感应和机械漂移可以通过粉末床中的参考系统进行验证。展望未来,针对增材制造过程中熔池的参考检测和由此产生的轮廓位移,提出了两种方法。
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引用次数: 2
Influence of synchronization within a sensor network on machine learning results 传感器网络内同步对机器学习结果的影响
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-08-24 DOI: 10.5194/jsss-10-233-2021
T. Dorst, Y. Robin, S. Eichstädt, A. Schütze, T. Schneider
Abstract. Process sensor data allow for not only the control of industrial processes but also an assessment of plant conditions to detect fault conditions and wear by using sensor fusion and machine learning (ML). A fundamental problem is the data quality, which is limited, inter alia, by time synchronization problems. To examine the influence of time synchronization within a distributed sensor system on the prediction performance, a test bed for end-of-line tests, lifetime prediction, and condition monitoring of electromechanical cylinders is considered. The test bed drives the cylinder in a periodic cycle at maximum load, a 1 s period at constant drive speed is used to predict the remaining useful lifetime (RUL). The various sensors for vibration, force, etc. integrated into the test bed are sampled at rates between 10 kHz and 1 MHz. The sensor data are used to train a classification ML model to predict the RUL with a resolution of 1 % based on feature extraction, feature selection, and linear discriminant analysis (LDA) projection. In this contribution, artificial time shifts of up to 50 ms between individual sensors' cycles are introduced, and their influence on the performance of the RUL prediction is investigated. While the ML model achieves good results if no time shifts are introduced, we observed that applying the model trained with unmodified data only to data sets with time shifts results in very poor performance of the RUL prediction even for small time shifts of 0.1 ms. To achieve an acceptable performance also for time-shifted data and thus achieve a more robust model for application, different approaches were investigated. One approach is based on a modified feature extraction approach excluding the phase values after Fourier transformation; a second is based on extending the training data set by including artificially time-shifted data. This latter approach is thus similar to data augmentation used to improve training of neural networks.
摘要过程传感器数据不仅可以控制工业过程,还可以通过使用传感器融合和机器学习(ML)来评估工厂状况,以检测故障状况和磨损。一个基本问题是数据质量,除其他外,它受到时间同步问题的限制。为了研究分布式传感器系统中时间同步对预测性能的影响,考虑了一个用于机电缸的终端测试、寿命预测和状态监测的试验台。试验台在最大载荷下以周期驱动气缸,在恒转速下以1 s周期预测剩余使用寿命(RUL)。集成到测试台上的各种振动、力等传感器以10 kHz和1 MHz之间的速率采样。传感器数据用于训练分类ML模型,以基于特征提取,特征选择和线性判别分析(LDA)投影的分辨率为1%的RUL预测。在这篇贡献中,引入了单个传感器周期之间高达50 ms的人工时移,并研究了它们对RUL预测性能的影响。虽然ML模型在没有引入时移的情况下取得了很好的结果,但我们观察到,将未经修改的数据训练的模型仅应用于具有时移的数据集,即使对于0.1 ms的小时移,也会导致RUL预测的性能非常差。为了获得可接受的时移数据性能,从而获得更健壮的应用模型,研究了不同的方法。一种方法是基于改进的特征提取方法,剔除傅立叶变换后的相位值;第二种方法是通过包含人工时移数据来扩展训练数据集。因此,后一种方法类似于用于改进神经网络训练的数据增强。
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引用次数: 4
Low-power sensor node for the detection of methane and propane 用于检测甲烷和丙烷的低功率传感器节点
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-07-26 DOI: 10.5194/jsss-10-185-2021
B. Bierer, D. Grgic, O. Yurchenko, L. Engel, H. Pernau, M. Jägle, L. Reindl, J. Wöllenstein
Abstract. The detection of flammable gases is necessary to avoid explosive atmospheres. For this reason, low-cost pellistors are frequently used. However, such commercial pellistors require an operation temperature of 450 ∘C or more for the detection of methane and a correspondingly high power consumption. We present a novel wireless low-power catalytic gas sensor system based on non-precious metal catalyst for the detection of methane and propane operated at 350 ∘C. The combination of a microelectromechanical system (MEMS)-based sensor with a low-power radio system provides the opportunity to monitor complex infrastructure without using a power grid as power supply. The sensor system has been characterised extensively under the exposure to methane and propane at concentrations between 2000 and 8000 ppm, as these gases are the common test gases for pellistors in industry. Methane is the main component of natural gas; propane is an important component of liquified petroleum gas (LPG). In addition, the influence of changes in humidity on the sensor response to methane was examined in more detail. Due to the planned operation of the sensor and radio system in different application scenarios, short (3 s) and long (60 s) sampling rates were used for investigations.
摘要为了避免爆炸性环境,有必要检测易燃气体。因此,经常使用低成本的晶闸管。然而,这种商用晶闸管需要450的操作温度 ∘C或更高,用于检测甲烷和相应的高功耗。我们提出了一种基于非贵金属催化剂的新型无线低功率催化气体传感器系统,用于检测350℃下的甲烷和丙烷 ∘C.基于微机电系统(MEMS)的传感器与低功率无线电系统的结合提供了在不使用电网作为电源的情况下监测复杂基础设施的机会。传感器系统在暴露于浓度在2000至8000之间的甲烷和丙烷的情况下进行了广泛的表征 ppm,因为这些气体是工业中用于晶闸管的常见测试气体。甲烷是天然气的主要成分;丙烷是液化石油气的重要组成部分。此外,更详细地研究了湿度变化对传感器对甲烷响应的影响。由于传感器和无线电系统在不同应用场景中的计划操作,短(3 s) 和长(60 s) 抽样率用于调查。
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引用次数: 3
The size-of-source effect in thermography 热成像中源效应的大小
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-07-21 DOI: 10.5194/JSSS-10-179-2021
H. Budzier, G. Gerlach
Abstract. In thermometry, the displayed temperature value of an object depends on the size of the object. This behaviour, also known as the size-of-source effect (SSE), might be a major cause of measurement uncertainty in a thermoscene. The SSE is caused by diffraction, scattering, reflection, aberration and digitization in the optoelectronic propagation path. The influence of diffraction and digitization (sampling and pixelization) can be describedadvantageously with the modulation transfer function MTF. The system MTF of an uncooled camera is determined by the diffraction inthe lens (optical MTF) and the averaging of the radiation over the pixel area (pixel MTF). If the system MTF is known,the contrast reduction and, thus, the SSE can be calculated. Especially with very small objects, e.g. hotspots creating an image covering less than4 pixel × 4 pixel on the focal plane, the displayed temperatures are much too low. When imaging large objects, such as area blackbodies,not only the edge areas are affected, but also the entire image. Finally, the contrast reduction by the MTF is explained by means of a complex scene (Siemens star).
摘要在测温中,物体显示的温度值取决于物体的大小。这种行为,也被称为源效应的大小(SSE),可能是热新世测量不确定性的主要原因。SSE是由光电子传播路径中的衍射、散射、反射、像差和数字化引起的。衍射和数字化(采样和像素化)的影响可以有利地用调制传递函数MTF来描述。非制冷相机的系统MTF由透镜中的衍射(光学MTF)和像素区域上辐射的平均值(像素MTF)决定。如果系统MTF是已知的,则可以计算对比度降低,从而计算SSE。特别是对于非常小的对象,例如创建覆盖不到4像素的图像的热点 × 焦平面上的4像素,显示的温度太低。当对大型对象(如区域黑体)进行成像时,不仅边缘区域会受到影响,整个图像也会受到影响。最后,通过复杂场景(西门子之星)解释了MTF的对比度降低。
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引用次数: 0
Investigation of a metrological atomic force microscope system with a combined cantilever position, bending and torsion detection system 结合悬臂位置、弯曲和扭转检测系统的计量原子力显微镜系统研究
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-07-15 DOI: 10.5194/JSSS-10-171-2021
Yiting Wu, E. Wirthmann, U. Klöpzig, T. Hausotte
Abstract. This article presents a new metrological atomic force microscope (MAFM) head with a new beam alignment and a combined one-beam detection of the cantilever deflection. An interferometric measurement system is used for the determination of the position of the cantilever, while a quadrant photodiode measures the bending and torsion of the cantilever. To improve the signal quality and reduce disturbing interferences, the optical design was revised in comparison to the systems of others (Dorozhovets et al., 2006; Balzer et al., 2011; Hausotte et al., 2012). The integration of the MAFM head in a nanomeasuring machine (NMM-1) offers the possibility of large-scale measurements over a range of 25mm×25mm×5 mm with sub-nanometre resolution. A large number of measurements have been performed by this MAFM head in combination with the NMM-1. This paper presents examples of the measurements for the determination of step height and pitch and areal measurement.
摘要本文提出了一种新的计量原子力显微镜(MAFM)头,该头具有新的光束对准和悬臂偏转的组合单光束检测。干涉测量系统用于确定悬臂的位置,而象限光电二极管测量悬臂的弯曲和扭转。为了提高信号质量和减少干扰,与其他系统相比,对光学设计进行了修订(Dorozhovets等人,2006;Balzer等人,2011年;Hausotte等人,2012年)。MAFM头集成在纳米测量机(NMM-1)中,提供了在25mm×25mm×5范围内进行大规模测量的可能性 毫米,分辨率为亚纳米。该MAFM磁头与NMM-1组合进行了大量测量。本文介绍了台阶高度、间距和面积测量的测量实例。
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引用次数: 2
Surface plasmon assisted toxic chemical NO2 gas sensor by Au ∕ ZnO functional thin films Au / ZnO功能薄膜表面等离子体辅助有毒化学NO2气体传感器
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2021-07-07 DOI: 10.5194/JSSS-10-163-2021
R. Gaur, H. M. Padhy, M. Elayaperumal
Abstract. In this short communication, we propose a surface plasmon resonance (SPR) sensor based on a ZnO / Au hybrid thin-film material structure and experimentally investigate its sensitivity improvement. The Kretschmann-based SPR sensor utilizes ZnO thin films and nanostructures for performance enhancement. The advancement in SPR technology relies on a low-cost, high-sensitivity, and high-selectivity sensor. Metal oxide (MO) has been incorporated into the SPR sensor to be used for detection of biological andchemical compounds. ZnO as one of the metal oxides is an attractive material due to its unique physical and optical properties. Numerous techniques forfabrication and characterization of ZnO on SPR gold substrate have beenstudied. The mechanism for gas and biomolecule detection depends on their interaction with the ZnO surface, which is mainly attributed to the highisoelectric point of ZnO. There are several types of ZnO nanostructureswhich have been employed for SPR application based on the Kretschmannconfiguration. In the future, the thin film and nanostructures of ZnO could be a potential application for miniature design, robust, high sensitivity, anda low-cost portable type of SPR biosensor to be used for on-site testing in a real-time and label-free manner. The present work includes the application of a developed SPR setup for gas sensing at room temperature using a specially designed gas cell. The change in the optical properties of dielectric layers(ZnO) with adsorption of gases (NO2) in order to develop an opticalsensor has been presented. The obtained results emphasize the applicationsof an SPR setup for the study of interaction of adsorbed gas molecules, with dielectrics and gas sensing.
摘要在本文中,我们提出了一种基于ZnO / Au杂化薄膜材料结构的表面等离子体共振(SPR)传感器,并实验研究了其灵敏度的提高。基于kretschmann的SPR传感器利用ZnO薄膜和纳米结构来增强性能。SPR技术的进步依赖于低成本、高灵敏度和高选择性的传感器。金属氧化物(MO)已被纳入SPR传感器,用于检测生物和化学化合物。氧化锌作为一种金属氧化物,由于其独特的物理和光学性质而成为一种有吸引力的材料。人们研究了许多在SPR金衬底上制备和表征ZnO的技术。气体和生物分子的检测机制取决于它们与ZnO表面的相互作用,这主要归因于ZnO的高等电点。基于kretschmann构型,有几种类型的ZnO纳米结构已被用于SPR应用。在未来,ZnO的薄膜和纳米结构可能成为微型设计、鲁棒性、高灵敏度和低成本便携式SPR生物传感器的潜在应用,可用于实时和无标签的现场测试。目前的工作包括应用开发的SPR装置在室温下使用特殊设计的气体电池进行气体传感。本文介绍了电介质层(ZnO)的光学性质随气体(NO2)的吸附而发生的变化,以制备光学传感器。所得结果强调了SPR装置在研究吸附气体分子的相互作用、介质和气敏方面的应用。
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引用次数: 7
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Journal of Sensors and Sensor Systems
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