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Towards efficient application-dependent dimensional measurements with computed tomography: optimized reduction of measurement duration using continuous scan mode: experimental investigations 通过计算机断层扫描实现有效的应用相关尺寸测量:使用连续扫描模式优化减少测量持续时间:实验研究
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-08-01 DOI: 10.5194/jsss-11-219-2022
C. Orgeldinger, F. Wohlgemuth, A. Müller, T. Hausotte
Abstract. Due to the complex physical and technical relationships in dimensional X-ray computed tomography measurement technology, the precise influences on the measurement result are still not fully understood. A deeper understanding of these influences is essential in order to improve the measurement accuracy and economy of computed tomographic measurement systems. In addition, this enables better numerical determination ofmeasurement uncertainties, which is also a topic of current research. Twofactors that have a significant influence on the lead times are the scanmode and the number of projections per measurement. In this article, these factors are investigated experimentally using a calibrated workpiece,and the influence of the workpiece position on the measurementresult is also examined. It can be shown that the workpiece position has aconsiderable influence on the quality of the measurement, especially in the case of a continuous scan. The results show a vast potential for application-dependent reduction of lead times.
摘要由于三维X射线计算机断层扫描测量技术中复杂的物理和技术关系,对测量结果的精确影响尚不完全清楚。为了提高计算机断层摄影测量系统的测量精度和经济性,深入了解这些影响是至关重要的。此外,这能够更好地确定测量不确定性的数值,这也是当前研究的主题。对提前期有重大影响的两个因素是扫描模式和每次测量的投影数。本文利用校准工件对这些因素进行了实验研究,并考察了工件位置对测量结果的影响。可以看出,工件位置对测量质量有很大影响,尤其是在连续扫描的情况下。研究结果表明,根据应用程序缩短交付周期具有巨大潜力。
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引用次数: 0
Three-dimensional coil system for the generation of traceable magnetic vector fields 三维线圈系统的可追溯磁场矢量的产生
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-07-27 DOI: 10.5194/jsss-11-211-2022
Nicolas Rott, J. Lüdke, R. Ketzler, M. Albrecht, F. Weickert
Abstract. A precise and efficient way to calibrate 3D magnetometers is by utilizing triaxial coil systems. We describe the development and characterization of a 3D coil system that generates magnetic flux densities up to 2 mT in arbitrary field direction. Coil parameters, such as coil constants and the misalignment of its spacial axes are determined with nuclear magnetic resonance (NMR) techniques, ensuring traceability to SI standards. Besides the generation of a constant magnetic field inside a sphere of radius 1 cm in the center of the coil, the 3D coil system enables the realization of gradient and saddle field profiles, which allow a precise estimate of sensor positions in 3D. Fluxgate and Hall sensor measurements are carried out to characterize the quality of the generated magnetic fields. The homogeneity achieved the orthogonality, and the position and structure of the saddles are determined experimentally and compared to calculated values.
摘要一种精确而有效的校准3D磁力计的方法是利用三轴线圈系统。我们描述了一个三维线圈系统的发展和特性,该系统在任意场方向上产生高达2 mT的磁通密度。线圈参数,如线圈常数和其空间轴的不对准是用核磁共振(NMR)技术确定的,确保可追溯性的SI标准。除了在线圈中心半径为1cm的球体内产生恒定磁场外,3D线圈系统还可以实现梯度和鞍形场剖面,从而可以在3D中精确估计传感器位置。磁通门和霍尔传感器测量进行表征产生的磁场的质量。均匀性达到正交性,实验确定了鞍座的位置和结构,并与计算值进行了比较。
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引用次数: 0
Measurement uncertainty analysis of a measurement flexure hinge in a torque standard machine 扭矩标准机柔性铰链测量不确定度分析
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-07-20 DOI: 10.5194/jsss-11-201-2022
Kai Geva, H. Kahmann, C. Schlegel, R. Kumme
Abstract. An alternative method to using strain gauges to measure FT (please see Appendix A for a list of definitions) and TM under a static multi-component load by using a hinge flexure (also called measurement flexure or MF) is presented. Its usage in the 5 MN m torque standard machine (TSM) at the Physikalisch-Technische Bundesanstalt (PTB) to detect calibration torque moment shunts is described. The working principle consists of a displacement measurement by an interferometer and the determination of the MF stiffness in a special CSU. Essential measurement uncertainty influences, such as stiffness determination and measurement conditions, are discussed and quantified. The measurement uncertainty budget for this measurement principle is presented. A FE validation for the MF is discussed.
摘要本文提出了一种使用应变片测量静态多分量载荷下FT(定义列表请参见附录A)和TM的替代方法,方法是使用铰链挠度(也称为测量挠度或MF)。描述了它在德国物理技术研究所(PTB)的5mn扭矩标准机(TSM)中检测校准扭矩分路器的使用情况。其工作原理由干涉仪的位移测量和专用CSU中MF刚度的确定组成。讨论并量化了测量不确定度的主要影响因素,如刚度确定和测量条件。给出了该测量原理的测量不确定度预算。讨论了MF的有限元验证。
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引用次数: 2
Near-infrared LED system to recognize road surface conditions for autonomous vehicles 用于识别自动驾驶汽车路面状况的近红外LED系统
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-06-29 DOI: 10.5194/jsss-11-187-2022
Hongyi Zhang, Shéhérazade Azouigui, R. Sehab, M. Boukhnifer
Abstract. The driving safety of autonomous vehicles will strongly depend on their ability to recognize road surface conditions such as dry, wet, snowy and icy road. Currently, the existing investigations to detect road surface conditions still have limitations in daytime and nighttime conditions. The objective of this paper is to propose and develop a new system with three near-infrared (NIR) LED sources. This choice is based on the advantages of LED sources over laser diodes. They are less sensitive to temperature and have lower costs. Considering these advantages, the feasibility of the LED system to recognize road surface conditions is investigated. For this, the appropriate wavelengths of the LED tri-wavelength source are first computed from experimental data taking into account the specific LED spectral shape. In addition, the effect of the spectral bandwidth of the LED sources on the system performance is theoretically studied. Finally, the NIR LED system with the LED sources at 970, 1450 and 1550 nm is experimentally tested and validated with an incident angle from 78.7 to 86.2∘. According to the results of the experiments, the accuracy of the classification of snow, wet and water can reach 97 %, while the accuracy of the dry and wet road surface conditions is respectively 73 % and 68 %.
摘要自动驾驶汽车的驾驶安全性将在很大程度上取决于它们对干燥、潮湿、下雪和结冰道路等路面状况的识别能力。目前,现有的探测路面状况的调查在白天和夜间情况下仍然存在局限性。本文的目的是提出并开发一个由三个近红外(NIR) LED光源组成的新系统。这种选择是基于LED光源相对于激光二极管的优势。它们对温度不那么敏感,成本也更低。考虑到这些优点,对LED系统识别路面状况的可行性进行了研究。为此,考虑到特定的LED光谱形状,首先根据实验数据计算LED三波长源的适当波长。此外,还从理论上研究了LED光源的光谱带宽对系统性能的影响。最后,对光源为970、1450和1550 nm的近红外LED系统进行了实验测试和验证,入射角为78.7到86.2°。实验结果表明,该方法对雪、湿、水的分类准确率可达97%,对干、湿路面的分类准确率分别为73%和68%。
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引用次数: 2
Acceptance and reverification testing for industrial computed tomography – a simulative study on geometrical misalignments 工业计算机断层扫描的验收和再验证测试——几何错位的模拟研究
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-06-16 DOI: 10.5194/jsss-11-171-2022
F. Wohlgemuth, T. Hausotte, I. Schmidt, W. Kimmig, Karl Dietrich Imkamp
Abstract. Acceptance and reverification testing for industrial X-ray computed tomography (CT) is described in different standards (E DIN EN ISO 10360-11:2021-04, 2021; VDI/VDE 2630 Blatt 1.3, 2011; ASME B89.4.23-2020, 2020). The characterisation and testing of CT system performance are often achieved with test artefacts containing spheres. This simulative study characterises the influence of different geometrical error sources – or geometrical misalignments – on these sphere measurements. The two measurands on which this study focuses are the sphere centre-to-centre distances and the sphere probing form errors. One difference between the current draft of the ISO 10360-11 standard (E DIN EN ISO 10360-11:2021-04, 2021) and the VDI/VDE standard 2630 part 1.3 (VDI/VDE 2630 Blatt 1.3, 2011) as well as the ASME standard B89.4.23 (ASME B89.4.23-2020, 2020) are the differences for the sphere centre-to-centre distances that need to be measured. The VDI/VDE standard and the ASME standard require measurements of these kinds of distances of up to 66 % of the possible maximum distance within the measurement volume, while the ISO draft asks for measurements of up to 85 % of the possible maximum distance. This requirement needs to be considered in connection with the maximum permissible error (MPE) specification for these sphere distance measurements. This MPE should be specified as a linear function of the nominal distance or a constant value or a combination thereof (compare definition 9.2 of ISO 10360-1:2000 + Cor.1:2002 (DIN EN ISO 10360-1:2003-07, 2003)), and thus, the linearity of the length-dependent maximum measurement error of the sphere distance measurements is of interest. This simulative study inspects to what extent this linearity can be observed for CT measurements under the influence of different geometric errors. Further, the question is whether measurement lengths above 66 % necessitate a change in the MPE specification. Thus, an automatic identification of cases that might affect the MPE specification is proposed, and these cases are inspected manually. A second aspect of this study is the impact of geometrical misalignments on the probing form errors of a measured sphere. The probing form error also needs to be specified. Thus, whether and how it is influenced by the misalignments is also of interest. Based on our simulations, we conclude that probing form errors and sphere centre-to-centre distances of up to 66 % of the maximum possible measurement length within the measurement volume are sufficientfor acceptance testing concerning geometrical misalignments – each geometrical misalignment can be detected well with at least one of these two measurands.
摘要工业X射线计算机断层扫描(CT)的验收和再验证测试在不同的标准中有描述(E DIN EN ISO 10360-11:2021-042021;VDI/VDE 2630 Blatt 1.32011;ASME B89.4.23-20202020)。CT系统性能的表征和测试通常通过包含球体的测试伪像来实现。这项模拟研究描述了不同几何误差源(或几何错位)对这些球体测量的影响。本研究关注的两个测量是球体中心到中心的距离和球体探测形状误差。ISO 10360-11标准(E DIN EN ISO 10360-11:2021-042021)的当前草案与VDI/VDE标准2630第1.3部分(VDI/VDE 2630 Blatt 1.32011)以及ASME标准B89.4.23(ASME B89.4.23-20202020)之间的一个差异是需要测量的球体中心到中心距离的差异。VDI/VDE标准和ASME标准要求测量此类距离,最大可达66 % 测量体积内可能的最大距离,而ISO草案要求测量高达85 % 可能的最大距离。这一要求需要结合这些球面距离测量的最大允许误差(MPE)规范来考虑。该MPE应规定为标称距离的线性函数或常数值或其组合(比较ISO 10360-1:2000的定义9.2 + Cor.1:2002(DIN EN ISO 10360-1:2003-072003)),因此,球面距离测量的与长度相关的最大测量误差的线性是令人感兴趣的。这项模拟研究考察了在不同几何误差的影响下,CT测量可以在多大程度上观察到这种线性。此外,问题是测量长度是否超过66 % 需要改变MPE规范。因此,提出了可能影响MPE规范的情况的自动识别,并且手动检查这些情况。本研究的第二个方面是几何失准对测量球体的探测形状误差的影响。还需要指定探测形式错误。因此,它是否以及如何受到错位的影响也是令人感兴趣的。基于我们的模拟,我们得出结论,探测形状误差和球体中心到中心的距离高达66 % 测量体积内的最大可能测量长度足以进行几何未对准的验收测试——每一个几何未对准都可以通过这两个被测量中的至少一个很好地检测到。
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引用次数: 0
Precise characterization of VCSEL in the 1550 nm band having a wavelength tuning range of 12 nm within 10 µs as light sources for fast sensor systems 在1550 nm波段精确表征VCSEL,在10µs内波长调谐范围为12 nm,作为快速传感器系统的光源
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-06-15 DOI: 10.5194/jsss-11-161-2022
R. Kruglov, G. Saur, R. Engelbrecht
Abstract. A wavelength tuning range up to 12 nm has been achievedover 12 µs pump current pulses within a usable time of 10 µsapplied to VCSELs operating in the near infrared around 1550 nm. Theinstantaneous optical frequency shift has been measured with aninterferometric setup; the overall tuning range has then been verified withan optical spectrum analyzer. The repetition rate of the current pulses canbe as high as 20 kHz with almost no influence on the sweep parameters. Theseresults can be used for fast spectroscopic gas analysis or for rapidinterferometric swept-source distance sensors.
摘要波长调谐范围可达12 nm已经达到12 µs泵浦电流脉冲,可用时间为10 µ应用于1550附近近红外工作的VCSEL nm。用干涉仪测量了瞬时光学频移;然后用光谱分析仪验证了整个调谐范围。电流脉冲的重复率可以高达20 kHz,而对扫描参数几乎没有影响。这些结果可用于快速光谱气体分析或用于快速干涉扫频源距离传感器。
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引用次数: 2
Precision measurement of the application-dependent current consumption of a wireless transceiver chip in the time and frequency domain 无线收发器芯片应用相关电流消耗的时域和频域精确测量
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-06-13 DOI: 10.5194/jsss-11-149-2022
T. Doebbert, C. Cammin, G. Scholl
Abstract. Modern production concepts generate a demand for reliable, energy-efficient, fast, and secure wireless communication solutions. Therefore, the current consumption should not increase substantially due to additional cryptographic operations. This paper shows a principle current measurement method that is exemplary of a transceiver for the IO-Link Wireless protocol. Low-pass filtering and single-sided amplitude spectrum analysis are used to evaluate the main information of the current measurement. An uncertainty estimation is realized using statistical measurement data and considering the measurement setup in order to approximate the combined standard uncertainty. The results show that the current consumption only increases slightly when using additional cryptographic operations. This can be measured with acceptable uncertainty.
摘要现代生产理念产生了对可靠、节能、快速和安全的无线通信解决方案的需求。因此,电流消耗不应该由于额外的加密操作而显著增加。本文展示了一种原理电流测量方法,该方法是IO链路无线协议收发器的示例。低通滤波和单边幅度谱分析用于评估电流测量的主要信息。使用统计测量数据并考虑测量设置来实现不确定度估计,以近似组合的标准不确定度。结果表明,当使用额外的加密操作时,电流消耗仅略有增加。这可以用可接受的不确定度进行测量。
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引用次数: 1
Improving the electrical and structural stability of highly piezoresistive nickel–carbon sensor thin films 提高高压阻镍碳传感器薄膜的电学和结构稳定性
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-05-06 DOI: 10.5194/jsss-11-137-2022
G. Schultes, M. Cerino, A. Lellig, M. Koch
Abstract. The family of sputter deposited granular metal-basedcarbon-containing sensor films is known for their high sensitivitytransforming force-dependent strain into electrical resistance change. Amongthem nickel–carbon thin films possess a gauge factor of up to 30, comparedto only 2 for traditional sensor films of metal alloys. This highsensitivity is based on disordered interparticle tunneling through barriersof graphite-like carbon walls between metal–carbon particles of columnarshape. Force and pressure sensors would benefit a lot from the elevatedpiezoresistivity. A disadvantage, however, is a disturbing temporal creepand drift of the resistance under load and temperature. This contributionshows how to stabilize such sensor films. A significant stabilization isachieved by partially replacing nickel with chromium, albeit at the expenseof sensitivity. The more chromium used in these NixCr1−x-C layers,the higher the optimum annealing temperature can be selected and the betterthe electrical stabilization. A good compromise while maintainingsensitivities well above the standard of 2 is identified for films withx=0.5 to 0.9, stabilized by optimized temperature treatments. Thestabilizing effect of chromium is revealed by transmission electronmicroscopy with elemental analysis. The post-annealing drives segregationprocesses in the layer material. While the interior of the layer is depletedof chromium and carbon, boundary layers are formed. Chromium is enrichednear the surface boundary, oxidized in air and forms chromium-rich oxidesub-layers, which are chemically very stable and protect against furtherreactions and corrosion. As a result, creep and drift errors are greatlyreduced, so that the optimized sensor coatings are now suitable forwidespread use.
摘要溅射沉积的基于颗粒金属的含碳传感器膜家族以其将力相关应变转化为电阻变化的高灵敏度而闻名。其中,镍-碳薄膜的应变系数高达30,而传统的金属合金传感器薄膜只有2。这种高灵敏度是基于无序的颗粒间隧道穿过圆柱形金属-碳颗粒之间的类石墨碳壁屏障。力和压力传感器将从提高的压阻率中受益匪浅。然而,缺点是在负载和温度下电阻的时间蠕变和漂移令人不安。这一贡献展示了如何稳定这种传感器薄膜。通过用铬部分取代镍实现了显著的稳定性,尽管代价是灵敏度。在这些NixCr1−x-C层中使用的铬越多,可以选择的最佳退火温度就越高,并且电稳定性就越好。对于x=0.5至0.9的薄膜,在保持灵敏度远高于2的标准的同时,通过优化的温度处理进行稳定,这是一个很好的折衷方案。透射电镜结合元素分析揭示了铬的稳定作用。后退火驱动层材料中的偏析过程。当该层内部的铬和碳耗尽时,就会形成边界层。铬在表面边界富集,在空气中氧化,形成富含铬的氧化层,其化学性质非常稳定,可防止进一步反应和腐蚀。结果,蠕变和漂移误差都大大减小,因此优化后的传感器涂层适合广泛使用。
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引用次数: 0
An algorithmic method for the identification of wood species and the classification of post-consumer wood using fluorescence lifetime imaging microscopy 利用荧光寿命成像显微镜识别木材种类和消费后木材分类的算法方法
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-05-03 DOI: 10.5194/jsss-11-129-2022
Nina Leiter, M. Wohlschläger, M. Versen, C. Laforsch
Abstract. In this contribution the frequency domain fluorescence lifetime imaging microscopy (FD-FLIM) technique is evaluated for post-consumer wood sorting. The fluorescence characteristics of several wood samples were determined, whereby two excitation wavelengths (405 and 488 nm) were used. The measured data were processed using algorithmic methods to identify the wood species and post-consumer wood category. With the excitation wavelength of 405 nm, 16 out of 19 samples could be correctly assigned to the corresponding post-consumer wood category by means of the fluorescence lifetimes. Thus, the experimental results revealed the high potential of the FD-FLIM technique for automated post-consumer wood sorting.
摘要在这一贡献的频域荧光寿命成像显微镜(FD-FLIM)技术评估后消费木材分选。采用两种激发波长(405 nm和488 nm)测定了几种木材样品的荧光特性。使用算法对测量数据进行处理,以确定木材种类和消费后木材类别。当激发波长为405 nm时,19个样品中有16个可以通过荧光寿命正确地分配到相应的消费后木材类别。因此,实验结果揭示了FD-FLIM技术用于自动消费后木材分选的高潜力。
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引用次数: 4
Acoustophoresis in suspensions with local and time-discrete sound fields based on the time reversal technique 基于时间反转技术的局部声场和时间离散声场悬架的声阻抗
IF 1 Q4 INSTRUMENTS & INSTRUMENTATION Pub Date : 2022-04-08 DOI: 10.5194/jsss-11-117-2022
P. Hörnlein, S. Wöckel, H. Arndt, J. Auge
Abstract. In this paper, a new approach of three-dimensional acoustic particle manipulation (acoustophoresis) in closed and liquid-filled vessels based on the time reversal technique is discussed. Based on simulation studies, this work investigates the technical prerequisites to achieve appropriate acoustic radiation forces (ARFs) for the manipulation of small particles with the time reversal method by utilizing multiple reflections in a closed vessel. The time-discrete and localized acoustic pressure field required for this purpose is generated by a time reversal mirror composed of 24 piezoceramic transducers. The paper also gives an outlook on practical evaluation of the simulation results based on a demonstrator setup.
摘要本文讨论了一种基于时间反转技术的封闭充液容器中三维声粒子操纵的新方法。本文在模拟研究的基础上,探讨了利用密闭容器内的多次反射,利用时间反转方法获得适当的声辐射力(arf)来操纵小粒子的技术前提。此目的所需的时间离散和局部声压场由24个压电换能器组成的时间反转镜产生。本文还展望了基于演示装置的仿真结果的实际评估。
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引用次数: 0
期刊
Journal of Sensors and Sensor Systems
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