The catalytic pyrolysis of high-density polyethylene (HDPE) over the Zn modified ZSM-5 zeolite catalysts was systematically examined to improve the yield of aromatic hydrocarbons. The Zn/ZSM-5 catalysts with different zinc loadings were synthesized by the incipient wetness impregnation method and thoroughly characterized by the BET, XRD, NH3-TPD, SEM, and TG techniques. The influences of the Zn content, the reaction temperature, and the catalyst-to-feedstock mass ratio on the distribution of products and the selectivity of aromatics were investigated. The results indicated that under the optimized conditions of 5 % Zn loading, the reaction temperature of 450 °C, and the catalyst-to-feedstock mass ratio of 2/1, the selectivity of monocyclic aromatic hydrocarbons (MAHs) reached 85.65 %, while the selectivity of benzene, toluene, ethylbenzene, and xylene (BTEX) was as high as 62.06 %. The 5 % Zn/ZSM-5 catalyst also exhibited the excellent structural stability and retained about 85 % selectivity of MAHs after 10 successive cycles. The characterization analyses confirmed that the incorporation of Zn metal altered the pore environment and the acidity profile of the ZSM-5, thereby enhancing the dehydrogenation and aromatization of the pyrolytic intermediates. A reaction mechanism of the catalytic pyrolysis of HDPE over the Zn/ZSM-5 was proposed, suggesting that the generation of the aromatic hydrocarbons was promoted through the hydrogen-transfer, oligomerization, and cyclization pathways. These findings demonstrated that the Zn/ZSM-5 catalysts provide a promising strategy for the selective conversion of plastic waste into the value-added aromatic hydrocarbons.
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