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Effect of alkali metals on NO reduction by NH3/H2 mixtures during high-alkali coal combustion 高碱煤燃烧过程中碱金属对NH3/H2混合物还原NO的影响
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-01-27 DOI: 10.1016/j.joei.2026.102461
Xiayu Zhu , Jing Zhao , Minghui Xu , Jingde Zhao , Heng Cheng , Xiaolin Wei
NH3-based reduction is widely employed for NO control in current research. Compared with NH3, H2 has stronger reductive activity, and introducing H2 for co-denitrification with NH3 is a highly promising strategy. However, the optimal NH3/H2 mixing ratio for NO reduction and the influence of alkali metals on this process remain unclear. Therefore, it is necessary to investigate the optimal NH3/H2 mixing ratio and the effects of alkali metal salts in different occurrence forms (NaCl, Na2CO3, NaAc, Na2SO4) on NO formation and reduction. Based on combustion experiments and reaction kinetics analysis, the effects of alkali metals on NO reduction are explored in this study. The results indicate that H2 addition promotes the formation of NH2 radicals from NH3, thereby significantly enhancing NO reduction. The optimal NO reduction effect (14.14 % improvement) is achieved at an NH3/H2 mixing ratio of 20 %/80 %. Nevertheless, alkali metal salts released during high-alkali coal combustion inhibit the NO reduction efficiency of the NH3/H2 mixture: The addition of NaCl reduces the denitrification efficiency by an average of 10.42 % by consuming H and OH free radicals. Na2CO3 and NaAc accelerate the conversion of NO2 and HNO to NO at medium-low temperatures, and promote NO formation through N2- and HNO-related reactions at high temperatures, reducing the denitrification efficiency by 8.84 % and 8.91 % respectively. Due to its stable chemical properties, the inhibitory effect of Na2SO4 on denitrification efficiency is negligible (only 0.76 %).
nh3基还原法是目前研究中广泛采用的NO控制方法。与NH3相比,H2具有更强的还原活性,引入H2与NH3共反硝化是一个很有前途的策略。然而,还原NO的最佳NH3/H2混合比例以及碱金属对这一过程的影响尚不清楚。因此,有必要研究最佳NH3/H2混合比例以及不同存在形式的碱金属盐(NaCl、Na2CO3、NaAc、Na2SO4)对NO形成和还原的影响。通过燃烧实验和反应动力学分析,探讨了碱金属对NO还原的影响。结果表明,H2的加入促进了NH3自由基NH2的形成,从而显著增强了NO的还原。当NH3/H2的混合比例为20% / 80%时,NO的还原效果最佳(提高14.14%)。然而,高碱煤燃烧过程中释放的碱金属盐抑制了NH3/H2混合物的NO还原效率:NaCl的加入通过消耗H和OH自由基,使脱硝效率平均降低10.42%。Na2CO3和NaAc在中低温条件下加速NO2和HNO转化为NO,在高温条件下通过N2-和HNO相关反应促进NO的生成,使脱硝效率分别降低8.84%和8.91%。由于Na2SO4的化学性质稳定,其对脱氮效率的抑制作用可以忽略不计(仅为0.76%)。
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引用次数: 0
Integrated study on gasification of bio-slurry: Experimental validation and computational modeling 生物浆气化综合研究:实验验证与计算模型
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-01-27 DOI: 10.1016/j.joei.2026.102457
Haiqing Sui , Xiang Wang , Wei Cheng , Xinran Wang , Lijun Wang , Zi Ming , Enxiang Ju , Haiping Yang , Hanping Chen
This study proposes an innovative methodology for utilizing the by-products of bio-oils and biochar, generated from biomass carbonization processes at rural power plants in China, to produce bio-slurry. This approach addresses several challenges associated with the standalone application of bio-oils and biochar, drawing significant attention in the field. The char content in the bio-slurry was varied from 0 to 20 wt%, and the hydrogen production during steam gasification of the bio-slurry was investigated. At 500 °C, the yields of H2, CO, and CH4 were 28.44, 70.94, and 41.58 mL/g, respectively. Increasing the temperature markedly enhanced gas production, and at 900 °C the H2, CH4, and CO yields rose to 215.60, 138.88, and 185.25 mL/g, respectively. In addition, steam was found to promote the production of CO and H2, whereas a CO2 atmosphere inhibited the generation of H2 and CH4 at 900 °C. Results showed that the activation energy during the CO2 gasification of the bio-slurry was the lowest under a rapid heating rate, and 800 °C was found to be the optimal pyrolysis temperature for producing biochar with a well-developed pore structure. The experimental gasification of bio-slurry provides quantitative gas-yield data and thermal boundary conditions, which are subsequently used to validate a reduced surrogate kinetic model for predicting bio-slurry gasification behavior under high-temperature conditions. A mixture of toluene and naphthalene was selected as a model compound for bio-oils. The high-temperature steam gasification mechanism of bio-oils was modeled using Chemkin software, leading to the development of a reaction mechanism comprising 26 species and 49 reaction equations. In addition, potential industrial challenges (slurry viscosity, heat-transfer performance, and feeding stability) are considered important considerations for future large-scale applications.
本研究提出了一种创新的方法,利用中国农村发电厂生物质碳化过程中产生的生物油和生物炭的副产品来生产生物浆。这种方法解决了与生物油和生物炭的独立应用相关的几个挑战,引起了该领域的广泛关注。生物浆中炭的含量在0 ~ 20%之间变化,并研究了生物浆在蒸汽气化过程中的产氢情况。在500℃时,H2、CO和CH4的产率分别为28.44、70.94和41.58 mL/g。温度升高显著提高了产气量,在900℃时H2、CH4和CO的产率分别达到215.60、138.88和185.25 mL/g。此外,水蒸气促进CO和H2的生成,而CO2气氛在900°C时抑制H2和CH4的生成。结果表明:在快速升温速率下,生物浆的CO2气化活化能最低,800℃是制备孔隙结构发育良好的生物炭的最佳热解温度;生物浆的实验气化提供了定量的产气量数据和热边界条件,随后用于验证用于预测高温条件下生物浆气化行为的简化代理动力学模型。选择甲苯和萘的混合物作为生物油的模型化合物。利用Chemkin软件对生物油的高温蒸汽气化机理进行建模,得到了包含26种物质和49个反应方程的反应机理。此外,潜在的工业挑战(浆料粘度,传热性能和进料稳定性)被认为是未来大规模应用的重要考虑因素。
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引用次数: 0
Controlling the Ni/Fe molar ratio and temperature to convert waste plastics into high-quality carbon nanotubes 控制Ni/Fe摩尔比和温度,将废塑料转化为高质量的碳纳米管
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-01-27 DOI: 10.1016/j.joei.2026.102464
Xing Zhang, Liang Yan, Hui Zhou, Bingbing Qiu, Ruiming Fang, Huaqiang Chu
From both economic and environmental perspectives, the high-value utilization of waste plastics is crucial, particularly through their conversion into carbon nanomaterials via thermochemical technologies. Currently, bimetallic catalysts are widely employed in the pyrolysis of waste plastics to produce carbon nanotubes (CNTs), with Ni-Fe catalysts being the most representative. In this work, to investigate whether increasing the Ni content in Ni-Fe catalysts significantly promotes CNTs growth, waste polyethylene (PE) was used as the carbon source precursor. Three binary metal catalysts with different Ni/Fe molar ratios were prepared by adjusting the Ni/Fe ratio. CNTs were synthesized via one-stage chemical vapor deposition (CVD), and the optimal ratio was selected. Finally, the optimal pyrolysis temperature was explored. The results indicated that Ni/Fe ratios of 1:1 and 3:1 were detrimental to CNTs growth. When the Ni/Fe ratio was 2:1, the bimetallic synergistic effect was optimal, making it more suitable for preparing CNTs with superior morphology and quality. Furthermore, comparative analysis confirms 800 °C as the optimal pyrolysis temperature for CNTs synthesis. The coexistence of Ni-Fe alloy and Fe3C within the catalyst, both acting as active sites, played a crucial synergistic catalytic role in the CNTs growth process. The presence of Ni-Fe alloy enveloping both the base and top ends of the CNTs revealed that their formation follows two concurrent growth modes. This work provided valuable insights for CNTs synthesis via waste plastic pyrolysis and offers novel perspectives on the regulating of bimetallic catalysts.
从经济和环境的角度来看,废塑料的高价值利用是至关重要的,特别是通过热化学技术将其转化为碳纳米材料。目前,双金属催化剂广泛应用于废塑料热解制备碳纳米管,其中以Ni-Fe催化剂最具代表性。为了研究Ni- fe催化剂中Ni含量的增加是否会显著促进碳纳米管的生长,本研究采用废聚乙烯(PE)作为碳源前驱体。通过调整Ni/Fe摩尔比,制备了3种不同Ni/Fe摩尔比的二元金属催化剂。采用一级化学气相沉积法(CVD)合成了CNTs,并选择了最佳配比。最后,探讨了最佳热解温度。结果表明,1:1和3:1的Ni/Fe比不利于CNTs的生长。当Ni/Fe比为2:1时,双金属协同效应最佳,更适合制备形貌和质量优越的CNTs。对比分析表明,800℃是合成CNTs的最佳热解温度。Ni-Fe合金和Fe3C在催化剂内共存,两者都作为活性位点,在CNTs生长过程中发挥了至关重要的协同催化作用。Ni-Fe合金同时包裹在碳纳米管的底部和顶部,表明碳纳米管的形成遵循两种同步生长模式。这项工作为废塑料热解合成碳纳米管提供了有价值的见解,并为双金属催化剂的调控提供了新的视角。
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引用次数: 0
Study on laminar combustion characteristics of NH3/DME blended fuel under different oxygen enrichment coefficients 不同富氧系数下氨/二甲醚混合燃料层流燃烧特性研究
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-01-06 DOI: 10.1016/j.joei.2026.102446
Shuman Guo , Chunjian Zhou , Dong Liu , Jiaqi Wang , Chen Hong , Lijun Wang , Haichao Liu , Yuguo Gao , Nannan Zhang , Zhenzhong Yang
Ammonia (NH3) serves as an alternative fuel for internal combustion engines with advantages of high energy density and zero carbon emission, yet it suffers from low combustion reactivity. Blending it with dimethyl ether (DME)—a fuel with high reactivity—can effectively mitigate the defects of difficult ignition and slow combustion rate. During the combustion of NH3/DME blended fuel, increasing oxygen concentration improves the combustion performance of the mixture through multiple pathways and significantly enhances its laminar burning velocity (LBV). In this study, constant volume combustion bomb experiments combined with simulation methods were employed to investigate the effects of oxygen enrichment coefficient (Ω = 0.21–0.35) and DME blending ratio (XDME = 0–0.8) on the laminar combustion characteristics of NH3/DME mixtures, under the conditions of 298 K and 0.2 MPa. The results indicate that, the LBV, adiabatic flame temperature (AFT) of the mixture, and the concentrations of O and OH radicals in chain reactions increase with the rise of Ω and XDME. At Ω = 0.35, as XDME increases from 0 to 0.8, the LBV increases from 29.31 cm/s to 88.22 cm/s, representing an increase of 2.01 times. The chemical reaction sensitivity coefficient decreases with the increases in Ω and XDME, and the elementary reaction exerting the most significant impact on laminar burning velocity is identified as H + O2 = O + OH. Specifically, at XDME = 0.6, the chemical reaction sensitivity coefficient drops from 1.0 at Ω = 0.21 to 0.83 at Ω = 0.35. During the combustion of NH3/DME, NO is the main emitted nitrogen oxide, and its formation rate shows a significant upward trend with the increase of Ω and XDME.
氨(NH3)作为内燃机的替代燃料,具有能量密度高、零碳排放的优点,但其燃烧反应性较低。与二甲醚(DME)混合可有效改善其燃点难、燃烧慢的缺点。在NH3/二甲醚混合燃料燃烧过程中,增加氧浓度可通过多种途径改善混合气的燃烧性能,并显著提高其层流燃烧速度(LBV)。本研究采用定容燃烧弹实验结合模拟方法,研究了氧富集系数(Ω = 0.21-0.35)和二甲醚掺量(XDME = 0-0.8)对NH3/二甲醚混合物在298 K和0.2 MPa条件下层流燃烧特性的影响。结果表明,随着Ω和XDME的增加,混合物的LBV、绝热火焰温度(AFT)以及链式反应中O和OH自由基的浓度均增加。在Ω = 0.35时,随着XDME从0增加到0.8,LBV从29.31 cm/s增加到88.22 cm/s,增加了2.01倍。化学反应敏感性系数随Ω和XDME的增加而减小,确定对层流燃烧速度影响最大的基本反应为H + O2 = O + OH。具体来说,当XDME = 0.6时,化学反应敏感系数从Ω = 0.21时的1.0下降到Ω = 0.35时的0.83。NH3/DME燃烧过程中,NO是主要排放的氮氧化物,其生成速率随着Ω和XDME的增加呈显著上升趋势。
{"title":"Study on laminar combustion characteristics of NH3/DME blended fuel under different oxygen enrichment coefficients","authors":"Shuman Guo ,&nbsp;Chunjian Zhou ,&nbsp;Dong Liu ,&nbsp;Jiaqi Wang ,&nbsp;Chen Hong ,&nbsp;Lijun Wang ,&nbsp;Haichao Liu ,&nbsp;Yuguo Gao ,&nbsp;Nannan Zhang ,&nbsp;Zhenzhong Yang","doi":"10.1016/j.joei.2026.102446","DOIUrl":"10.1016/j.joei.2026.102446","url":null,"abstract":"<div><div>Ammonia (NH<sub>3</sub>) serves as an alternative fuel for internal combustion engines with advantages of high energy density and zero carbon emission, yet it suffers from low combustion reactivity. Blending it with dimethyl ether (DME)—a fuel with high reactivity—can effectively mitigate the defects of difficult ignition and slow combustion rate. During the combustion of NH<sub>3</sub>/DME blended fuel, increasing oxygen concentration improves the combustion performance of the mixture through multiple pathways and significantly enhances its laminar burning velocity (LBV). In this study, constant volume combustion bomb experiments combined with simulation methods were employed to investigate the effects of oxygen enrichment coefficient (<span><math><mrow><mi>Ω</mi></mrow></math></span> = 0.21–0.35) and DME blending ratio (<span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span> = 0–0.8) on the laminar combustion characteristics of NH<sub>3</sub>/DME mixtures, under the conditions of 298 K and 0.2 MPa. The results indicate that, the LBV, adiabatic flame temperature (AFT) of the mixture, and the concentrations of O and OH radicals in chain reactions increase with the rise of <span><math><mrow><mi>Ω</mi></mrow></math></span> and <span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span>. At <span><math><mrow><mi>Ω</mi></mrow></math></span> = 0.35, as <span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span> increases from 0 to 0.8, the LBV increases from 29.31 cm/s to 88.22 cm/s, representing an increase of 2.01 times. The chemical reaction sensitivity coefficient decreases with the increases in <span><math><mrow><mi>Ω</mi></mrow></math></span> and <span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span>, and the elementary reaction exerting the most significant impact on laminar burning velocity is identified as H + O<sub>2</sub> = O + OH. Specifically, at <span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span> = 0.6, the chemical reaction sensitivity coefficient drops from 1.0 at <span><math><mrow><mi>Ω</mi></mrow></math></span> = 0.21 to 0.83 at <span><math><mrow><mi>Ω</mi></mrow></math></span> = 0.35. During the combustion of NH<sub>3</sub>/DME, NO is the main emitted nitrogen oxide, and its formation rate shows a significant upward trend with the increase of <span><math><mrow><mi>Ω</mi></mrow></math></span> and <span><math><mrow><msub><mi>X</mi><mtext>DME</mtext></msub></mrow></math></span>.</div></div>","PeriodicalId":17287,"journal":{"name":"Journal of The Energy Institute","volume":"125 ","pages":"Article 102446"},"PeriodicalIF":6.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145926937","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Hydrogen production from waste insulating oil based on DBD plasma (laboratory scale) 基于DBD等离子体的废绝缘油制氢(实验室规模)
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2025-09-03 DOI: 10.1016/j.joei.2025.102280
Guozhi Zhang, Yihang Yao, Wenxiang Wang, Xiaoxing Zhang
In response to the dual challenges of the lack of green resource utilization technologies for a large amount of waste insulating oil in power field scenes and the growing demand for hydrogen energy, this paper proposes a technology for hydrogen production from waste insulating oil based on DBD plasma. Taking Karamay 25# waste transformer insulating oil as the research object, through 1.5g sample-scale experiments combined with mass loss calculation, gas chromatography detection, and gas chromatography-mass spectrometry (GC-MS) full-component analysis, it systematically explores the influence of different experimental parameters on plasma degradation and hydrogen production characteristics, and studies the mass change characteristics of waste insulating oil during plasma degradation and the hydrogen production change characteristics under different experimental parameters. The research results show that under an argon atmosphere, the content of H2 in the gas products from hydrogen production by plasma treatment of waste insulating oil accounts for about 90 %; the reaction process involves chemical transformations such as cracking and dehydrogenation of hydrocarbons (e.g., C20H42). The input power (50–70W) and discharge voltage (15–19 kV) are positively correlated with hydrogen yield, while the discharge gap (8–12 mm) is negatively correlated with the yield. Reducing the reactor diameter (6–10 cm) and increasing the gas flow rate (100–300 mL/min) can significantly improve hydrogen production efficiency. Theoretical analysis shows that the theoretical H2 conversion rate of hydrocarbons represented by C20H42 after plasma cracking can reach 72 %. In the gas products, argon (background gas) accounts for about 90.12 %, and the rest are high-value components such as H2 (7.5 %) and CO (0.21 %). This study provides key experimental data and theoretical support for the application of DBD plasma technology in resource utilization of waste insulating oil for hydrogen production, and is of great significance for alleviating resource shortage and environmental pollution.
针对电力现场大量废绝缘油缺乏绿色资源化利用技术和对氢能需求不断增长的双重挑战,本文提出了一种基于DBD等离子体的废绝缘油制氢技术。以克拉玛依25#废变压器绝缘油为研究对象,通过1.5g样品尺度实验,结合质量损失计算、气相色谱检测、气相色谱-质谱(GC-MS)全组分分析,系统探讨了不同实验参数对等离子体降解和产氢特性的影响。研究了废绝缘油在等离子体降解过程中的质量变化特性和不同实验参数下的产氢变化特性。研究结果表明:在氩气气氛下,等离子体处理废绝缘油制氢产生的气体中H2含量可达90%左右;反应过程涉及化学转化,如烃类(如C20H42)的裂解和脱氢。输入功率(50 ~ 70w)和放电电压(15 ~ 19 kV)与产氢率呈正相关,而放电间隙(8 ~ 12 mm)与产氢率呈负相关。减小反应器直径(6 ~ 10 cm)和增大气体流速(100 ~ 300 mL/min)可显著提高制氢效率。理论分析表明,以C20H42为代表的烃类经等离子体裂解后的理论H2转化率可达72%。在气体产品中,氩气(背景气体)约占90.12%,其余为H2(7.5%)和CO(0.21%)等高值组分。本研究为DBD等离子体技术在废绝缘油资源化利用制氢中的应用提供了关键的实验数据和理论支持,对缓解资源短缺和环境污染具有重要意义。
{"title":"Hydrogen production from waste insulating oil based on DBD plasma (laboratory scale)","authors":"Guozhi Zhang,&nbsp;Yihang Yao,&nbsp;Wenxiang Wang,&nbsp;Xiaoxing Zhang","doi":"10.1016/j.joei.2025.102280","DOIUrl":"10.1016/j.joei.2025.102280","url":null,"abstract":"<div><div>In response to the dual challenges of the lack of green resource utilization technologies for a large amount of waste insulating oil in power field scenes and the growing demand for hydrogen energy, this paper proposes a technology for hydrogen production from waste insulating oil based on DBD plasma. Taking Karamay 25# waste transformer insulating oil as the research object, through 1.5g sample-scale experiments combined with mass loss calculation, gas chromatography detection, and gas chromatography-mass spectrometry (GC-MS) full-component analysis, it systematically explores the influence of different experimental parameters on plasma degradation and hydrogen production characteristics, and studies the mass change characteristics of waste insulating oil during plasma degradation and the hydrogen production change characteristics under different experimental parameters. The research results show that under an argon atmosphere, the content of H<sub>2</sub> in the gas products from hydrogen production by plasma treatment of waste insulating oil accounts for about 90 %; the reaction process involves chemical transformations such as cracking and dehydrogenation of hydrocarbons (e.g., C<sub>20</sub>H<sub>42</sub>). The input power (50–70W) and discharge voltage (15–19 kV) are positively correlated with hydrogen yield, while the discharge gap (8–12 mm) is negatively correlated with the yield. Reducing the reactor diameter (6–10 cm) and increasing the gas flow rate (100–300 mL/min) can significantly improve hydrogen production efficiency. Theoretical analysis shows that the theoretical H<sub>2</sub> conversion rate of hydrocarbons represented by C<sub>20</sub>H<sub>42</sub> after plasma cracking can reach 72 %. In the gas products, argon (background gas) accounts for about 90.12 %, and the rest are high-value components such as H<sub>2</sub> (7.5 %) and CO (0.21 %). This study provides key experimental data and theoretical support for the application of DBD plasma technology in resource utilization of waste insulating oil for hydrogen production, and is of great significance for alleviating resource shortage and environmental pollution.</div></div>","PeriodicalId":17287,"journal":{"name":"Journal of The Energy Institute","volume":"125 ","pages":"Article 102280"},"PeriodicalIF":6.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145978031","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A combined experimental and simulation study on toluene cracking: synergistic strategy of Ni loading, alkali treatment, and atmosphere activation on HZSM-5 zeolite HZSM-5沸石甲苯裂化实验与模拟相结合:Ni负载、碱处理和气氛活化协同策略
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-01-28 DOI: 10.1016/j.joei.2026.102467
Qinlong Hu, Haoyang Lou, Zhuqing Niu, Jiankai Zhang, Xinjia Wang, Hui Jin, Zhongming Bu, Guoneng Li, Yuanjun Tang, Chao Ye
This study systematically explores nickel-based HZSM-5 zeolite activated by NaOH treatment in different atmospheres (air and CO2), revealing the intricate synergistic mechanisms between structure, acidity, and metal active sites during the catalytic cracking of toluene. The research found that the pore structure and acid site distribution of the catalyst can be directionally tuned through the choice of atmosphere: air activation primarily expands mesopores and optimizes mass transfer, while CO2 activation finely tunes the acid sites, significantly enhancing the weak and medium-strength acid sites, thereby constructing a rich reactive interface for the adsorption and initial activation of toluene. In the reaction pathway, a significant synergistic effect between the metal and the support was observed: nickel species were reduced to highly dispersed nanoparticles, serving as the core sites for activating C-H and C-C bonds, which cooperated with the acidic centers of the zeolite to promote the cleavage of toluene molecules and the opening of the benzene ring, ultimately converting them into small molecule synthesis gas. Under conditions of 7% nickel loading and CO2 activation, the maximum toluene conversion rate reached 78.92%. The flow-mass transfer-reaction coupling model constructed using COMSOL successfully replicated the experimental trends (simulation efficiency 79%) and clarified that temperature and feed flow rate are key operational parameters affecting the cracking behavior. From the perspectives of "structure-acidity synergy" and "metal-support interaction," this study deepens the understanding of the micro-mechanism of toluene catalytic cracking, providing a theoretical basis for the rational design of catalysts and process optimization.
本研究系统研究了不同气氛(空气和CO2)下NaOH处理后的镍基HZSM-5沸石,揭示了甲苯催化裂化过程中结构、酸度和金属活性位点之间复杂的协同机制。研究发现,催化剂的孔结构和酸位分布可以通过气氛的选择进行定向调节:空气活化主要是扩大介孔和优化传质,而CO2活化则对酸位进行精细调节,显著增强弱、中强酸位,从而为甲苯的吸附和初始活化构建了丰富的反应界面。在反应途径中,观察到金属与载体之间存在显著的协同作用:镍被还原为高度分散的纳米颗粒,作为活化C-H和C-C键的核心位点,与沸石的酸性中心协同作用,促进甲苯分子的裂解和苯环的打开,最终转化为小分子合成气体。在含镍量为7%、CO2活化的条件下,甲苯转化率最高可达78.92%。利用COMSOL建立的流动-传质-反应耦合模型成功地复制了实验趋势(模拟效率79%),并阐明了温度和进料流量是影响裂解行为的关键操作参数。本研究从“结构-酸度协同”和“金属-载体相互作用”的角度,加深了对甲苯催化裂化微观机理的认识,为催化剂的合理设计和工艺优化提供了理论依据。
{"title":"A combined experimental and simulation study on toluene cracking: synergistic strategy of Ni loading, alkali treatment, and atmosphere activation on HZSM-5 zeolite","authors":"Qinlong Hu,&nbsp;Haoyang Lou,&nbsp;Zhuqing Niu,&nbsp;Jiankai Zhang,&nbsp;Xinjia Wang,&nbsp;Hui Jin,&nbsp;Zhongming Bu,&nbsp;Guoneng Li,&nbsp;Yuanjun Tang,&nbsp;Chao Ye","doi":"10.1016/j.joei.2026.102467","DOIUrl":"10.1016/j.joei.2026.102467","url":null,"abstract":"<div><div>This study systematically explores nickel-based HZSM-5 zeolite activated by NaOH treatment in different atmospheres (air and CO<sub>2</sub>), revealing the intricate synergistic mechanisms between structure, acidity, and metal active sites during the catalytic cracking of toluene. The research found that the pore structure and acid site distribution of the catalyst can be directionally tuned through the choice of atmosphere: air activation primarily expands mesopores and optimizes mass transfer, while CO<sub>2</sub> activation finely tunes the acid sites, significantly enhancing the weak and medium-strength acid sites, thereby constructing a rich reactive interface for the adsorption and initial activation of toluene. In the reaction pathway, a significant synergistic effect between the metal and the support was observed: nickel species were reduced to highly dispersed nanoparticles, serving as the core sites for activating C-H and C-C bonds, which cooperated with the acidic centers of the zeolite to promote the cleavage of toluene molecules and the opening of the benzene ring, ultimately converting them into small molecule synthesis gas. Under conditions of 7% nickel loading and CO<sub>2</sub> activation, the maximum toluene conversion rate reached 78.92%. The flow-mass transfer-reaction coupling model constructed using COMSOL successfully replicated the experimental trends (simulation efficiency 79%) and clarified that temperature and feed flow rate are key operational parameters affecting the cracking behavior. From the perspectives of \"structure-acidity synergy\" and \"metal-support interaction,\" this study deepens the understanding of the micro-mechanism of toluene catalytic cracking, providing a theoretical basis for the rational design of catalysts and process optimization.</div></div>","PeriodicalId":17287,"journal":{"name":"Journal of The Energy Institute","volume":"125 ","pages":"Article 102467"},"PeriodicalIF":6.2,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146078271","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Revisiting data-driven approaches for methane and hydrogen production prediction with emphasis on explainability, applicability, and industrial implications 重新审视数据驱动的甲烷和氢气产量预测方法,重点是可解释性、适用性和工业意义
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2025-07-21 DOI: 10.1016/j.joei.2025.102205
Chiagoziem C. Ukwuoma , Dongsheng Cai , Chibueze D. Ukwuoma , Chinedu I. Otuka , Ibrahim Kunle Adefarati , Huan Yang , Olusola Bamisile , Qi Huang
This study aims to enhance the accuracy, explainability, and industrial applicability of methane (CH4) and hydrogen (H2) yield predictions in supercritical water gasification (SCWG), a promising method for biofuel production. Traditional approaches often lack precision and scalability, necessitating advanced data-driven solutions. We revisit machine learning (ML) models, focusing on hyperparameter optimisation (Grid Search, Random Search, Bayesian Optimisation), model explainability (LIME, SHAP, permutation importance), and industrial implications. Using SCWG data from Yimin lignite, six ML models and two ensembles were evaluated with MAE, RMSE, and R2 metrics under 5-fold cross-validation. Random Forest outperformed others, achieving R2 values of 0.995 for CH4 and 1.00 for H2, with low errors. Explainability analyses identified temperature and CE as the most critical factors, while optimisation techniques showed minimal performance differences, supporting simpler optimisation techniques like Random search in resource-constrained settings. Williams plots confirmed robust applicability, with over 99.9 % of data points within acceptable ranges (±2 residuals and low leverage). These findings enhance SCWG process efficiency, reduce costs, and minimise environmental impacts, advancing sustainable energy solutions.
本研究旨在提高超临界水气化(SCWG)中甲烷(CH4)和氢(H2)产率预测的准确性、可解释性和工业适用性,超临界水气化是一种很有前途的生物燃料生产方法。传统方法通常缺乏精确性和可伸缩性,因此需要先进的数据驱动解决方案。我们重新审视机器学习(ML)模型,重点关注超参数优化(网格搜索、随机搜索、贝叶斯优化)、模型可解释性(LIME、SHAP、排列重要性)和工业意义。利用益民褐煤SCWG数据,在5倍交叉验证下,使用MAE、RMSE和R2指标对6个ML模型和2个集合进行评估。随机森林表现较好,CH4的R2值为0.995,H2的R2值为1.00,误差较小。可解释性分析确定温度和CE是最关键的因素,而优化技术显示的性能差异最小,支持更简单的优化技术,如资源受限环境下的随机搜索。Williams图证实了强大的适用性,超过99.9%的数据点在可接受的范围内(±2残差和低杠杆)。这些发现提高了SCWG工艺效率,降低了成本,并最大限度地减少了对环境的影响,推动了可持续能源解决方案。
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引用次数: 0
Modulation of iron carbide phases and product distribution in Fischer-Tropsch to olefins via physical mixing of K-FeCx with zeolites 通过K-FeCx与沸石的物理混合调制铁碳化物相和产物在费托合成烯烃中的分布
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-04-01 Epub Date: 2026-02-03 DOI: 10.1016/j.joei.2026.102473
Quan Wang , Yishuang Wang , Defang Liang , Jing Liu , Mingqiang Chen , Chunyue Cheng , Xuemei Shen , Chang Li , Jun Wang , Peng Wang , Zhuowu Men
The development of Fe-based catalysts with controllable iron carbide phases and product selectivity for Fischer-Tropsch to olefins (FTO) is a research hotspot and remains some challenges. Herein, the physical mixture of as-prepared zeolites (SAPO-18 and CoAPO-18) and iron carbide (K-FeCx) catalysts was directly used for FTO. The impact of zeolites on the phase transformations, reduction behaviors, H2 and CO adsorption, and FTO performance of K-FeCx has been investigated via a series of characterization techniques. The results demonstrated zeolites promoted the conversion of Fe7C3 (the dominant phases in fresh K-FeCx) into Fe5C2 and suppressed the agglomeration of active phases during FTO. Furthermore, the addition of zeolites significantly increased the CO conversion and served as catalytic cracking sites to reduce the carbon chain growth, resulting in the components of C5+ products concentrated in C5-C16. It also revealed that the acid strengths of zeolites altered the distributions of C2=-C4= and C5+ products. Among them, K-FeCx/CoAPO-18 exhibited 25.0% selectivity for C2=-C4= products, which was higher than that over K-FeCx/SAPO-18, while K-FeCx/SAPO-18 favored the production of C5=-C10= products. Additionally, in situ FTIR revealed that physically mixed zeolites promoted the dissociation of HCOO to CHX*, removal of O atoms and C-C coupling reactions.
开发具有可控碳化铁相和产物选择性的铁基费托合成烯烃催化剂是目前的研究热点,但仍存在一些挑战。本文将制备的沸石(SAPO-18和CoAPO-18)与碳化铁(K-FeCx)催化剂的物理混合物直接用于FTO。通过一系列表征技术研究了沸石对K-FeCx的相变、还原行为、H2和CO吸附以及FTO性能的影响。结果表明,沸石促进了Fe7C3(新鲜K-FeCx中的优势相)向Fe5C2的转化,抑制了FTO过程中活性相的团聚。此外,沸石的加入显著提高了CO转化率,并作为催化裂化位点,减少了碳链的生长,导致C5+产物的组分集中在C5- c16中。沸石的酸强度改变了C2=-C4=和C5+产物的分布。其中,K-FeCx/CoAPO-18对C2=-C4=产物的选择性为25.0%,高于K-FeCx/SAPO-18,而K-FeCx/SAPO-18有利于生成C5=-C10=产物。此外,原位FTIR表明,物理混合的沸石促进了HCOO−到CHX*的解离,O原子的去除和C-C偶联反应。
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引用次数: 0
Insights into sustainable carbon-based synfuel production via biomass and low-rank coal co-carbonization technology: Co-carbonization pathways regulating and decoupling combustion reactivity 通过生物质和低阶煤共碳化技术实现可持续碳基合成燃料生产的见解:共碳化途径调节和解耦燃烧反应性
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-02-01 Epub Date: 2025-10-23 DOI: 10.1016/j.joei.2025.102357
Shanshan Wen , Li Liang , Junhong Zhang , Lihua Gao , Zhijun He
An environmentally friendly and economically viable process for the production of carbon-based synfuel via the co-carbonization of corn stalks (SW) and bituminous coal (BC) for sintering operations in the steel industry. The preparation parameters included a co-carbonization temperature of 700 °C, a holding time of 60 min, and a biomass-to-coal mass ratio of 5/5. Under these conditions, a composite fuel suitable for sintering production was successfully prepared, featuring a bulk density of 410 kg m−3, a solid yield of 46.52 %, and a high calorific value of 28.91 MJ kg−1. The experimental findings demonstrate that the carbon-based composite fuels underwent dynamic microstructural evolution during the co-carbonization process, manifested through the gradual decomposition of the internal ordered cellulose frameworks and the increase enhancement in the graphitic carbon phase concentration. Furthermore, the co-carbonization process significantly modulated the of surface functional group concentrations in the carbon-based synthetic fuels, wherein aromatic compounds containing C-O bonding configurations played a pivotal role in governing their reactivity profiles. This work provides valuable theoretical guidance for the application of biomass in sintering processes, while also pointing the way forward for promoting low-carbon emission production practices in the metallurgical industry.
通过将玉米秸秆(SW)和烟煤(BC)共碳化,生产碳基合成燃料的一种环保且经济可行的工艺,用于钢铁工业的烧结操作。制备参数为共碳化温度700℃,保温时间60 min,生物质与煤的质量比为5/5。在此条件下,成功制备了适合烧结生产的复合燃料,其体积密度为410 kg m−3,固体产率为46.52%,热值为28.91 MJ kg−1。实验结果表明,碳基复合燃料在共碳化过程中发生了动态的微观结构演变,表现为内部有序纤维素框架的逐渐分解和石墨碳相浓度的增强。此外,共碳化过程显著调节了碳基合成燃料中表面官能团的浓度,其中含有C-O键构型的芳香族化合物在控制其反应性方面发挥了关键作用。这项工作为生物质在烧结过程中的应用提供了有价值的理论指导,同时也为冶金行业推广低碳排放生产实践指明了前进的方向。
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引用次数: 0
Upgrading of pyrolysis tire-derived oil through fractional condensation and subsequent oxidative desulphurisation 热解轮胎衍生油分级冷凝及氧化脱硫提质
IF 6.2 2区 工程技术 Q2 ENERGY & FUELS Pub Date : 2026-02-01 Epub Date: 2025-11-24 DOI: 10.1016/j.joei.2025.102394
Adam J. Stander, Marisana A. Masha, George M. Teke, Somayeh Farzad, Johannes H. Knoetze, Cara E. Schwarz, Johann F. Görgens
Pyrolysis of waste tire rubber produces three crude products: tire-derived oil (TDO), pyrolysis char and pyrolysis gas. While char and gas have diverse functional applications, crude TDO typically does not meet specifications for premium commercial fuel, due to its low quality and chemical heterogeneity. Hence, this study upgraded TDO to higher-quality fractions through a combination of thermal-desulphurization, fractional condensation of hot pyrolysis volatiles into three TDO fractions, and oxidative desulphurization (ODS). Key findings showed significant fractionation was achieved in the boiling point range of a typical crude TDO (54.41–246.23 °C), thereby separating from each other the light-cut (48.99–77.32 °C), medium-cut (74.98–225.25 °C), and heavy-cut (133.12–288.75 °C) fractions. The heaviest TDO fraction met all marine bunker oil specifications, except for sulphur content, while the medium TDO fraction met commercial diesel specifications except for flash point and sulphur content. The lightest TDO fraction would require several upgrading steps to meet the specifications of naphtha, kerosene and/or gasoline. Further decreases of 55, 62 and 48 % in the sulphur contents of the heavy, medium and light TDO fractions, respectively, could be achieved by a typical ODS combined with solvent extraction. However, further development of these processes for sulphur removal is required to meet specific commercial fuel standards.
废轮胎橡胶热解产生三种粗产物:轮胎衍生油(TDO)、热解焦和热解气。虽然焦炭和天然气具有多种功能应用,但由于其低质量和化学非均质性,原油TDO通常不符合优质商业燃料的规格。因此,本研究通过热脱硫、热热解挥发物分次缩合成三个TDO馏分和氧化脱硫(ODS)相结合的方法,将TDO升级为更高质量的馏分。主要研究结果表明,在典型原油TDO沸点范围(54.41-246.23℃)内实现了显著的分馏,从而分离出轻切馏分(48.99-77.32℃)、中切馏分(74.98-225.25℃)和重切馏分(133.12-288.75℃)。最重的TDO馏分满足除硫含量外的所有船用燃料油规格,而中TDO馏分满足除闪点和硫含量外的商用柴油规格。最轻的TDO馏分需要几个升级步骤才能满足石脑油、煤油和/或汽油的规格。典型的ODS联合溶剂萃取可使重、中、轻TDO馏分的硫含量分别降低55.2%、62%和48%。然而,需要进一步发展这些除硫工艺,以满足特定的商业燃料标准。
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引用次数: 0
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Journal of The Energy Institute
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