As an inevitable by-product of petroleum production, oily sludge poses significant environmental risks and considerable resource potential. To improve the utilization of oily sludge and reduce its environmental impact, the effects of CaO on the pyrolysis behavior and product characteristics of simulated oily sludge were studied using thermogravimetric analysis and a fixed-bed reactor. The special attention was focused on the migration and transformation of sulfur and nitrogen during the pyrolysis process. Kinetic and thermodynamic parameters derived from the Starink, FWO, and KAS methods showed that CaO reduced the activation energy of the process. Both ΔH and ΔG increased with the conversion degree (α) and were positive, while ΔS changed from negative to positive, and all of them suggested that the reaction activity was enhanced. With the increase of CaO addition, the yield of char increased, whereas the yields of oil and gas decreased. At an addition of 8 wt% CaO, the maximum of aromatic hydrocarbons was 16.45 %, and the relative contents of H2, CO, and CH4 in the gas phase were 18.60 vol%, 1.68 vol%, and 26.87 vol%, respectively. During the pyrolysis, CaO interacted with H2S, SO2, and other S species, forming CaS, some amounts of CaSO3, and CaSO4 to immobilize sulfur in char and reduce its release into the gas phase. On the contrary, the distribution of nitrogen in char, oil, and gas only had a slight change, as CaO primarily facilitated the interconversion of N-containing species without demonstrating strong N-fixing capabilities.
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