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Changes in Carburized Microstructures and Creep Properties of Nb-Added SCH13A Heat-Resistant Cast Steel due to Different Pouring Temperatures 不同浇注温度对添加nb的SCH13A耐热铸钢渗碳组织和蠕变性能的影响
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.2320/jinstmet.j2023011
Tetsuya Okuyama, Ngo Huynh Kinh Luan, Masaki Kudo, Kuniaki Mizuno, Koreaki Koizumi
The relationship between pouring temperature and carburized microstructure of 1%Nb-added SCH13A heat-resistant cast steel manufactured by the self-hardening mold casting process at pouring temperatures of 1753 K, 1823 K and 1883 K was investigated. The creep properties of these materials subjected to repeated carburizing and quenching treatment were also examined. As a result, with increasing pouring temperature, the carburized depth decreases and the carbon concentration distribution in the carburized layer increases. A relative comparison of the creep properties revealed that the volume of primary carbides and the number of voids and micro-cracks in carbides generated due to repeated vacuum carburizing quenching treatment affected the creep rupture time. Creep rupture time of the carburized specimens was shorter than that of the as-cast specimens. Additionally, pouring at 1823 K exhibits the longest rupture time among the samples poured at three different temperatures.
研究了浇铸温度分别为1753 K、1823 K和1883 K时,加入1% nb的自硬型铸造SCH13A耐热铸钢浇注温度与渗碳组织的关系。对这些材料经反复渗碳和淬火处理后的蠕变性能进行了研究。结果表明,随着浇注温度的升高,渗碳深度减小,渗碳层内碳浓度分布增大。对蠕变性能的相对比较表明,反复真空渗碳淬火产生的初生碳化物的体积以及碳化物中空洞和微裂纹的数量影响蠕变破裂时间。渗碳试样的蠕变断裂时间比铸态试样短。此外,在1823 K浇筑时,三种浇筑温度下试样的断裂时间最长。
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引用次数: 0
The Effect of Rhodium Addition on Degradation Behavior of Ir-10 mass%Rh Alloy during Oxidation at Elevated Temperatures 添加铑对Ir-10质量%Rh合金高温氧化降解行为的影响
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.2320/jinstmet.j2023010
Mitsutoshi Ueda, Kenta Terai, Shunsuke Yokota, Shunsuke Takeya, Hayato Yasuhara, Yosuke Imai
This paper focuses on effect of rhodium addition on degradation behavior of Ir-10 mass%Rh alloy for a spark plug during oxidation at elevated temperatures. Oxidation tests were conducted at the temperature range from 1173 K to 1473 K in Ar-21%O2 gas mixture to clarify the effect of rhodium addition on degradation behavior of the alloy. As a result, there are three effects of rhodium addition to prevent the alloy from the degradation: (1) dissolution of rhodium into iridium oxide scale at below 1273 K, which decreases activity of iridium oxide in the oxide scale, (2) dissolution of rhodium into the alloy at above 1273 K, which decreases activity of iridium in the alloy and (3) formation of rhodium oxide, which decreases surface area of the alloy. All effects contribute to decrease vapor pressure of volatile iridium oxide, resulting in suppression of the degradation.
研究了添加铑对火花塞用Ir-10质量%Rh合金高温氧化降解行为的影响。在1173 ~ 1473 K的Ar-21%O2混合气体中进行了氧化试验,以明确添加铑对合金降解行为的影响。结果表明,添加铑对合金的降解有三个作用:(1)在1273 K以下,铑溶解到氧化铱垢中,使氧化铱在氧化垢中的活性降低;(2)在1273 K以上,铑溶解到合金中,使合金中铱的活性降低;(3)氧化铑的形成,使合金的表面积减小。所有这些作用都有助于降低挥发性氧化铱的蒸气压,从而抑制降解。
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引用次数: 0
高温プレスを利用した加工熱処理によるMg-9Al-1Zn-2Ca合金板の機械的特性向上 利用高温冲压的加工热处理,提高Mg-9Al-1Zn-2Ca合金板的机械性能
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.2320/jinstmet.j2023013
Kotaro Wada, Koichi Kitazono
Flame-retardant magnesium alloys prepared by adding calcium have been used as lightweight structural material. Thermomechanical treatments using hot rolling or hot extrusion are effective to improve the mechanical properties of flame-retardant magnesium alloys. This study focuses on the uniaxial hot pressing process for improving the mechanical properties of cast Mg-9Al-1Zn-2Ca alloy. The hot pressing tests were carried out with different temperatures up to 673 K and maximum compression strains of 65%. Microstructural characterization was carried out using a field-emission scanning electron microscope equipped with an electron back scattered diffraction system. 0.2% proof stress, tensile strength and elongation to fracture were measured by a universal testing machine at room temperature. The Mg-9Al-1Zn-2Ca alloy showed the highest strength after the 65% compression at 573 K, and the highest ductility after the 65% compression at 673 K. The enhanced mechanical properties are attributed to grain refinement caused by dynamic recrystallization and reduced cavities due to the high compression strain.
加入钙制备的阻燃镁合金已被用作轻质结构材料。热轧或热挤压热处理是提高阻燃镁合金力学性能的有效方法。采用单轴热压工艺改善铸造Mg-9Al-1Zn-2Ca合金的力学性能。在不同温度下进行了热压试验,温度为673 K,最大压缩应变为65%。采用配备电子背散射衍射系统的场发射扫描电镜进行了微观结构表征。采用万能试验机在室温下测定0.2%的抗拉应力、抗拉强度和断裂伸长率。Mg-9Al-1Zn-2Ca合金在573 K 65%压缩后的强度最高,在673 K 65%压缩后的塑性最高。力学性能的提高是由于动态再结晶引起的晶粒细化和高压缩应变引起的空洞减少。
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引用次数: 0
Ni基単結晶超合金TMS-238のデンドライト偏析とクリープ強度におよぼす溶体化熱処理の影響 Ni基单晶超合金TMS-238的铁皮偏析和溶体化热处理对蠕变强度的影响
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-10-01 DOI: 10.2320/jinstmet.j2023004
Tadaharu Yokokawa, Toshio Osada, Chihiro Tabata, Takuma Kohata, Yuji Takata, Michinari Yuyama, Kyoko Kawagishi
To reduce the cost of solution heat treatment process Ni-base single crystal superalloy TMS-238 containing Re and Ru, quantitative analysis of dendrite-interdendrite segregation of alloying elements under various solution heat treatment conditions were conducted, and influence on high-temperature creep strength were investigated. In this study, we defined the solution rate Rsol (= (1 − Vf,e) × 100%, where Vf,e is volume fraction of eutectic γ′ that precipitates in the final solidification zone during casting) as a parameter to reveal the microstructure homogeneity. The Rsol values were 71%, 97%, 99%, 100% for solutioning at 1250℃/20 h, 1320℃/5 h, 1320℃/20 h and 1335℃/20 h, respectively. Furthermore, it was confirmed that Re and W segregated in the dendrite core area and γ′ formers whereas Ta and Al segregated in the interdendrite. The magnitude of these segregations decreased as the solution temperature and time increased, and eventually the structure became almost homogeneous for solutioning at 1335℃ for 20 h. Additionally, creep test results indicate that Larson-Miller parameter (LMP) at 800℃-735 MPa, 900℃-392 MPa and 1000℃-245 MPa creep conditions show the same values for Rsol ≥ 97%. On the other hand, under 1100℃-137 MPa creep condition, LMP decreased as the Rsol decreased. A factor analysis of creep rupture properties suggested that the degradation of LMP under 1100℃-137 MPa was caused by the decrease of Re content and γ/γ′ lattice misfit in the interdendritic region.
为降低含Re、Ru镍基单晶高温合金TMS-238固溶热处理工艺成本,定量分析了不同固溶热处理条件下合金元素枝晶-枝晶间偏析现象,并研究了其对高温蠕变强度的影响。在本研究中,我们定义了溶解速率Rsol(=(1−Vf,e) × 100%,其中Vf,e为铸造过程中最终凝固区析出的共晶γ′的体积分数)作为反映组织均匀性的参数。在1250℃/20 h、1320℃/5 h、1320℃/20 h、1335℃/20 h条件下,Rsol值分别为71%、97%、99%、100%。Re和W在枝晶核心区和γ′区偏析,Ta和Al在枝晶间偏析。随着溶解温度和时间的增加,这些离析的幅度减小,在1335℃下溶解20 h,最终结构趋于均匀。此外,蠕变试验结果表明,在800℃-735 MPa、900℃-392 MPa和1000℃-245 MPa蠕变条件下,Rsol≥97%时,Larson-Miller参数(LMP)值相同。另一方面,在1100℃-137 MPa蠕变条件下,LMP随Rsol的减小而减小。在1100℃-137 MPa条件下,LMP的蠕变断裂性能的因素分析表明,Re含量的降低和枝晶间γ/γ′晶格失配是导致LMP的退化的主要原因。
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引用次数: 1
Hydrogen and Materials Characteristic in Solids V 固体中的氢和材料特性
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-04-01 DOI: 10.2320/jinstmet.jpr2023901
Takayuki Ichikawa, Hiroki Miyaoka, Makoto Hino, Keitaro Horikawa, Teruto Kanadani
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引用次数: 0
<i>In Situ</i> Synchrotron X-ray Analysis: Application of High-Pressure Sliding Process to Ti Allotropic Transformation & lt; i&gt Situ&lt; / i&gt;同步加速器x射线分析:高压滑动过程在钛同素异向相变中的应用
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-02-01 DOI: 10.2320/jinstmet.j2022040
Zenji Horita, Daisuke Maruno, Yukimasa Ikeda, Takahiro Masuda, Yongpeng Tang, Makoto Arita, Yuji Higo, Yoshinori Tange, Yasuo Ohishi
In this study, severe plastic deformation through high-pressure sliding (HPS) was applied for in situ high-energy X-ray diffraction analysis at SPring-8 in JASRI (Japan Synchrotron Radiation Research Institute). Allotropic transformation of pure Ti was examined in terms of temperatures, pressures and imposed strain using a miniaturized HPS facility. The true pressure applied on the sample was estimated from the peak shift. Peak broadening due to local variation of pressure was reduced using white X-ray. The phase transformation from α phase to ω phase occurred at a pressure of ∼4.5 GPa. Straining by the HPS processing was effective to promote the transformation to the ω phase and to maintain the ω phase even at ambient pressure. The reverse transformation from ω phase to α phase occurred at a temperature of ∼110℃ under ambient pressure, while under higher pressure as ∼4 GPa, the ω phase remained stable even at ∼170℃ covered in this study. It was suggested that the reverse transformation from the ω phase to the α phase is controlled by thermal energy.
本研究利用日本同步辐射研究所(JASRI)的SPring-8进行了高压滑动剧烈塑性变形(HPS)的原位高能x射线衍射分析。利用小型HPS装置,从温度、压力和施加应变等方面研究了纯Ti的同素异形体转变。施加在样品上的真实压力由峰值位移估计。利用白x射线减少了局部压力变化引起的峰展宽。在~ 4.5 GPa的压力下,从α相转变为ω相。HPS应变处理能有效促进合金向ω相转变,并在常温下仍能保持ω相。在环境压力下,ω相向α相的反向转变发生在温度为~ 110℃时,而在更高的压力(~ 4 GPa)下,ω相即使在本研究覆盖的~ 170℃也保持稳定。从ω相到α相的反向转变是由热能控制的。
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引用次数: 0
Mg–Al–Ca合金のクリープ強度に及ぼすラーベス相の影響 拉贝斯相对Mg - Al - Ca合金蠕变强度的影响
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2320/jinstmet.j2023031
You Yamashita, Yoshihiro Terada
The effect of Laves phases, C36–(Mg,Al)2Ca and C15–Al2Ca, on high-temperature creep strength was quantitatively investigated for the Mg–5.0Al–1.5Ca alloy produced by die-casting. The homogenization treatment at 750 K for 1 h was carried out to divorce the interconnected skeleton of C36 phase, and the aging treatment at 523 K for 1–1000 h was performed to precipitate the C15 phase within the α-Mg grains. The creep tests to evaluate the creep strength were conducted at 447 K and 70 MPa. When the C36 skeleton is divorced, the minimum creep rate dramatically increases by a factor of 330. The coarsening of the C15 phase within the α-Mg grains increases the creep rate by a factor of 2.6. It was identified that the creep strength of the Mg–5.0Al–1.5Ca alloy is predominantly ascribed to the interconnected skeleton of C36 phase rather than the precipitation strengthening of C15 phase.
定量研究了Laves相C36 - (Mg,Al)2Ca和C15-Al2Ca对压铸Mg - 5.0Al - 1.5 ca合金高温蠕变强度的影响。750 K、1 h的均质处理使C36相骨架分离,523 K、1 ~ 1000 h的时效处理使C15相在α-Mg晶粒内析出。在447 K和70 MPa条件下进行了蠕变强度评价试验。当C36骨架分离时,最小蠕变率显著增加330倍。α-Mg晶粒内C15相的粗化使蠕变速率提高了2.6倍。结果表明,Mg-5.0Al-1.5Ca合金的蠕变强度主要来自于C36相骨架的互联,而不是C15相的析出强化。
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引用次数: 0
Evaluation of Oxidative Degradation of Ultra-High-Molecular-Weight Polyethylene Irradiated by Gamma-Ray 伽玛射线辐照下超高分子量聚乙烯氧化降解的研究
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2023-01-01 DOI: 10.2320/jinstmet.j2023012
Fumiya Wakamatsu, Hisao Kikugawa, Takashi Asaka
In this study, the oxidative degradation of gamma-irradiated ultra-high-molecular-weight polyethylene (UHMWPE) was evaluated. Tensile yield stress, Young's modulus, and Vickers hardness were measured to characterize oxidative deterioration. Furthermore, we evaluated the existence of residual radicals by the electron spin resonance (ESR) analysis, and discussed the relationship between ESR spectra change and mechanical property indexes. In the tensile test of small UHMWPE specimens, it is often difficult to measure the strain. Therefore, we tried to estimate the Young's modulus simply by using Hertz's theory of elastic contact, and confirmed its usefulness. It is possible to estimate the tensile Young's modulus from the indentation test in this experimental range. This method is applicable to evaluate the relationship between mechanical properties such as Young's modulus and ESR properties over a long term after irradiation.
在这项研究中,研究了γ辐照的超高分子量聚乙烯(UHMWPE)的氧化降解。测量拉伸屈服应力、杨氏模量和维氏硬度来表征氧化变质。此外,我们通过电子自旋共振(ESR)分析来评估残余自由基的存在性,并讨论了ESR谱变化与力学性能指标之间的关系。在超高分子量聚乙烯(UHMWPE)小试件的拉伸试验中,应变的测量往往比较困难。因此,我们尝试简单地用赫兹的弹性接触理论来估计杨氏模量,并证实了它的实用性。在这个实验范围内,可以从压痕试验中估计拉伸杨氏模量。该方法适用于评估辐照后长期杨氏模量等力学性能与ESR性能之间的关系。
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引用次数: 0
Coating on Magnesium Alloy with Super Duralumin by Hot Extrusion and Evaluation of Its Surface Properties 超级硬铝热挤压镁合金涂层及其表面性能评价
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2018-03-01 DOI: 10.2320/JINSTMET.J2017019
T. Tokunaga, Kazushi Sotomoto, M. Ohno, K. Matsuura
The poor corrosion resistance of Mg alloys, which is well known as one of the lightest structural metal materials, limits a wide use of these alloys. In order to dramatically increase not only the corrosion resistance but also the surface hardness of Mg alloys (AZ80), coating with A2024 Al alloy by hot extrusion has been attempted in this study. The coating was successfully realized by hot extrusion of a Mg alloy (AZ80) billet together with an Al alloy plate placed between the billet and the extrusion die. The A2024 Al alloy-coated Mg alloy exhibited an excellent corrosion resistance and no weight loss was observed after immersion in a 5 mass% HCl aqueous solution for 10 min while a weight loss of about 1500 g・m−2 was observed in case of AZ80 Mg alloy without coating under the same condition. The surface hardness of the coated alloy was increased to about 85 HV by aging for 144 h at room temperature after solution treatment for 3 h at 673 K. [doi:10.2320/matertrans.M2017317]
镁合金作为最轻的结构金属材料之一,其耐腐蚀性能差,限制了镁合金的广泛应用。为了大幅度提高镁合金(AZ80)的耐蚀性和表面硬度,本研究尝试采用热挤压法制备A2024铝合金。通过热挤压镁合金(AZ80)坯料,并在坯料和挤压模具之间放置铝合金板,成功地实现了涂层。A2024铝合金包覆的镁合金具有优异的耐蚀性,在5质量%的HCl水溶液中浸泡10 min后无失重现象,而未包覆的AZ80镁合金在相同条件下失重约1500 g·m−2。经673 k固溶处理3 h,室温时效144 h,镀层合金的表面硬度提高到85 HV左右[doi:10.2320/matertrans.M2017317]
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引用次数: 2
Electron Theory on Grain-Boundary Structures and Local Magnetic Properties of Neodymium Magnets 钕磁体晶界结构和局部磁性能的电子理论研究
4区 材料科学 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2018-03-01 DOI: 10.2320/JINSTMET.JA201601
Y. Gohda, Y. Tatetsu, S. Tsuneyuki
A fundamental understanding of microstructures is indispensable in improving neodymium-magnets performance at high temperatures. Thus, it is of signi cant importance to clarify atomic structures and local magnetic properties of interphase interfaces in microstructures, based on electron theory. We studied interfaces between the main phase of neodymium magnets, Nd2Fe14B, and a subphase NdOx using massively parallel rst-principles electronic-structure calculations with the K computer. As well as the known Cu-addition effect on wettability improvement in metallic Nd subphase, we recognized that some of the added Cu atoms at the (001) interface improve the local magnetic anisotropy of Nd at the interface. Furthermore, we found that the substitution of Fe in the (001)-surface of main-phase grains with Zn can also improve the stability of magnetic anisotropy. [doi:10.2320/matertrans.M2017258]
对微观结构的基本理解是提高钕磁体在高温下的性能必不可少的。因此,基于电子理论研究微观结构中相界面的原子结构和局部磁性具有重要意义。我们研究了钕磁体的主相Nd2Fe14B和子相NdOx之间的界面,使用K计算机进行了大规模并行的第一性原理电子结构计算。除了已知的Cu添加对金属Nd亚相润湿性的改善作用外,我们还认识到(001)界面上添加的一些Cu原子改善了界面上Nd的局部磁各向异性。此外,我们发现在主相晶粒(001)表面用Zn取代Fe也可以提高磁性各向异性的稳定性。(doi: 10.2320 / matertrans.M2017258)
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引用次数: 4
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Journal of The Japan Institute of Metals
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