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Assessment of the galvanic corrosion of bi‐metallic couple 7075‐T6‐aluminum alloy/microalloyed dual‐phase steel 双金属偶联7075 - T6 -铝合金/微合金双相钢的电偶腐蚀评价
Pub Date : 2022-01-21 DOI: 10.1002/maco.202112934
Vianey Torres, R. Mayén‐Mondragón, Juan Genesca
The corrosion behavior of a galvanic coupling consisting of a 7075‐T6‐aluminum alloy and a low‐carbon low‐manganese microalloyed dual‐phase steel was studied in a 3% NaCl aqueous solution at room temperature. Corrosion behavior of the individual materials was assessed from potentiodynamic polarization and electrochemical impedance spectroscopy measurements conducted on the individual couple components. The corrosion rate of the individual samples was found to be seven times larger on the microalloyed steel than on the aluminum alloy. From a comparison of corrosion current densities, the galvanic couple was found to sustain a nonsignificant galvanic effect—the latter in contrast to what may be determined considering differences in their respective corrosion potentials. According to the applied mixed‐potential theory and the zero‐resistance‐ammeter measurements performed directly on the galvanic couple, the aluminum‐alloy acted as the anodic member of the galvanic couple. Such behavior was justified by kinetic parameters rather than thermodynamic ones, considering the favorable rate of the oxygen reduction reaction on the microalloyed steel surface.
研究了7075 - T6 -铝合金和低碳-低锰微合金双相钢在3% NaCl水溶液中的腐蚀行为。单个材料的腐蚀行为通过对单个耦合组件进行的动电位极化和电化学阻抗谱测量来评估。单个样品的腐蚀速率在微合金钢上比在铝合金上大7倍。从腐蚀电流密度的比较中,发现电偶维持了不显著的电效应——后者与考虑其各自腐蚀电位差异而确定的效应形成对比。根据应用混合电位理论和直接对电偶进行的零电阻电流表测量,铝合金作为电偶的阳极成员。考虑到氧还原反应在微合金钢表面的有利速率,这种行为是由动力学参数而不是热力学参数来证明的。
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引用次数: 0
Galvanic corrosion behavior of titanium‐clad steel plate in the marine environment 钛包钢板在海洋环境中的电偶腐蚀行为
Pub Date : 2022-01-21 DOI: 10.1002/maco.202113019
Jie-zhen Hu, Huan Huang, P. Deng, Gui Wang, Mingfa Wu, Wenjuan Liu
In this study, the galvanic corrosion behavior of the side surface of titanium‐clad steel plate (TCSP) and below the defects, which penetrate through the titanium layer of TCSP, have been focused on. Electrochemical corrosion tests and infinite focus three‐dimensional measurement results revealed that galvanic corrosion on the side of TCSP will lead to widespread pitting of the steel, and the distribution positions of pits in splash, tidal, and submerged zones are different. Severe corrosion occurs below the defects in the titanium layer of TCSP, and the larger the defect, the deeper the corrosion depth, but TCSP with smaller defects have larger corrosion width on the Ti‐Stl line (the joint between the titanium and steel). This shows that the size of the defect will influence the density of corrosion products and the effect of TCSP defect internal corrosion on titanium layer peeling is extremely limited.
本研究主要研究了钛覆钢板(TCSP)侧面及穿透其钛层的缺陷下方的电偶腐蚀行为。电化学腐蚀试验和无限聚焦三维测量结果表明,TCSP侧面的电腐蚀会导致钢的广泛点蚀,并且在飞溅区、潮汐区和淹没区,点蚀的分布位置不同。TCSP的钛层缺陷以下发生严重腐蚀,缺陷越大,腐蚀深度越深,而缺陷较小的TCSP在Ti - Stl线上(钛与钢的连接处)的腐蚀宽度较大。这说明缺陷的大小会影响腐蚀产物的密度,TCSP缺陷内腐蚀对钛层剥落的影响极为有限。
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引用次数: 1
Cerium citrate as ecologically friendly corrosion inhibitor for AA7075 alloy 柠檬酸铈作为AA7075合金的环保型缓蚀剂
Pub Date : 2022-01-21 DOI: 10.1002/maco.202112900
Dunja Marunkić, Jovana Pejić, B. Jegdić, A. Marinković, Bojana M. Radojković
The corrosion behaviour of high‐strength AA7075 aluminium alloy in NaCl solution, without and in the presence of environmentally friendly corrosion inhibitors (Ce‐chloride and Ce‐citrate) in low concentrations (<0.5 mM), was analysed. The degree of precipitation of the solid solution of AA7075 alloy was determined by measuring the electrical conductivity, while the surface morphology and appearance of intermetallic compounds before and after corrosion testing were analysed by SEM/EDS method. The general corrosion resistance of the tested alloy in NaCl solution and the degree of the inhibitory effect of the corrosion inhibitors were determined on the basis of electrochemical impedance spectroscopy and polarization measurements, while resistance to pit formation on the bases of Epit. AA7075 alloy showed high resistance to general corrosion in the presence of both tested inhibitors, while resistance to pit formation was significantly higher in the presence of Ce‐citrate (concentration 0.5 mM). Also, Ce‐citrate present in NaCl solution at lower concentrations provides satisfactory resistance of AA7075 alloy to general and pitting corrosion. A mechanism of protective action of Ce‐citrate inhibitor has been proposed.
分析了高强度AA7075铝合金在低浓度(<0.5 mM) NaCl溶液中,在没有和存在环境友好型缓蚀剂(氯化铈和柠檬酸铈)的情况下的腐蚀行为。采用电导率法测定了AA7075合金固溶体的析出程度,采用SEM/EDS法分析了腐蚀前后金属间化合物的表面形貌和形貌。通过电化学阻抗谱和极化测量来测定合金在NaCl溶液中的一般耐蚀性和缓蚀剂的抑制作用程度,通过Epit来测定合金的耐蚀性。AA7075合金在两种测试抑制剂的存在下表现出较高的抗一般腐蚀能力,而在Ce‐柠檬酸盐(浓度0.5 mM)的存在下,对坑形成的抵抗能力明显更高。此外,在较低浓度的NaCl溶液中存在柠檬酸Ce,使AA7075合金具有良好的抗一般腐蚀和点蚀性。提出了柠檬酸铈抑制剂的保护作用机制。
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引用次数: 1
The superhydrophobic coating with low‐temperature dew point corrosion resistance on an acid‐resistant steel substrate prepared by the electrodeposition method 采用电沉积法在耐酸钢基体上制备了具有低温露点腐蚀性能的超疏水涂层
Pub Date : 2022-01-21 DOI: 10.1002/maco.202112832
B. Shi, Xixun Shen, Gaofei Liang, Yanshaozuo Zhu, Qunjie Xu
The acid‐resistant steel represented by 09CrCuSb (ND) steel that is widely used in flue gas treatment systems is easily prone to mixed‐acid dew point corrosion in the low‐temperature flue gas environment. To improve the corrosion resistance of ND steel in a low‐temperature dew point corrosion environment, here, a chromium–myristate hybrid (CMH) superhydrophobic coating is proposed as a low‐temperature dew point corrosion protective coating for the ND steel substrate. This superhydrophobic coating is deposited on the ND steel substrate (preplated dark nickel as a transition layer) by one‐step direct current electrodeposition. The electrochemical analysis from potentiodynamic polarization and electrochemical impedance spectroscopy and the immersion test show that the CMH superhydrophobic coating can significantly improve the corrosion resistance of the ND substrate. Therefore, the present study provides a feasible strategy for preventing the mixed‐acid dew point corrosion of ND steel in the low‐temperature zone.
以09CrCuSb (ND)钢为代表的耐酸钢广泛应用于烟气处理系统中,在低温烟气环境中容易发生混酸露点腐蚀。为了提高ND钢在低温露点腐蚀环境下的耐蚀性,本文提出了一种肉豆酸铬杂化(CMH)超疏水涂层作为ND钢基体的低温露点腐蚀防护涂层。这种超疏水涂层通过一步直流电沉积沉积在ND钢基体上(预镀的暗镍作为过渡层)。电化学分析结果表明,CMH超疏水涂层能显著提高ND基体的耐蚀性。因此,本研究为ND钢在低温区防止混合酸露点腐蚀提供了一种可行的策略。
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引用次数: 1
Degradation of Incoloy‐800HT in molten FLiNaK salt at high temperatures 熔融熔融熔融熔融熔盐中incoly‐800HT的高温降解
Pub Date : 2022-01-20 DOI: 10.1002/maco.202112758
Y. V. Harinath, P. Chandramohan, B. Anandkumar, T. Mohan, S. Rangarajan, S. Albert
Many studies have revealed that Hastelloy‐N is the most suitable material for molten FLiNaK salt application. However, due to the nonavailability and high cost of Hastelloy‐N, Incoloy‐800HT is being considered as an alternate material. Corrosion studies were carried out on Incoloy‐800HT in vacuum‐dried molten FLiNaK salt at 650°C and 750°C for 100, 250, 500 and 1000 h. The exposed specimens were examined for weight loss and subjected to surface analysis using techniques like metallography, confocal laser scanning microscopy, X‐ray diffraction and laser Raman spectroscopy. The results revealed that the weight loss and depth of attack are less in specimens exposed to 650°C than those exposed to 750°C, and there is no evidence of any localised attack at both the temperatures. Chemical analysis of the used salt showed higher Cr and Fe contents than that in fresh salt, indicating dealloying of elements like Cr and Fe from Incoloy‐800HT specimens during exposure to molten FLiNaK salt. Oxides rich in Fe and Cr with spinel‐type crystal structures were identified on the exposed surfaces. From the results, it could be concluded that though there was considerable corrosion of Incoloy‐800HT, the material may be used in static molten FLiNaK salt systems with limited design life restricted to a temperature of 650°C by giving appropriate corrosion allowance.
许多研究表明,哈氏合金- N是最适合熔融熔盐应用的材料。然而,由于哈氏合金的不可获得性和高成本,铬合金- 800HT被认为是一种替代材料。在真空干燥的熔融FLiNaK盐中,在650°C和750°C下,分别进行了100、250、500和1000小时的腐蚀研究。暴露后的样品进行了失重检查,并使用金相学、共聚焦激光扫描显微镜、X射线衍射和激光拉曼光谱等技术进行了表面分析。结果表明,650℃下试样的失重和侵蚀深度比750℃下的试样要小,并且在这两种温度下没有任何局部侵蚀的证据。化学分析表明,废盐的Cr和Fe含量高于新鲜盐,表明在暴露于熔融的FLiNaK盐过程中,来自incoly‐800HT样品的Cr和Fe等元素发生了脱合金化。在暴露表面发现了具有尖晶石型晶体结构的富铁和富铬氧化物。从结果中可以得出结论,尽管incoly‐800HT存在相当大的腐蚀,但通过适当的腐蚀余量,该材料可以用于静态熔融FLiNaK盐体系,其设计寿命限制在650°C。
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引用次数: 0
Tannins as interphase corrosion inhibitors for aluminum in near‐neutral chloride solutions 单宁在近中性氯溶液中作为铝的相间缓蚀剂
Pub Date : 2022-01-20 DOI: 10.1002/maco.202112765
C. Byrne, Oriana D'Alessandro, C. Deyá
The addition of tara and quebracho colorado tannins remarkably reduces the corrosion rate of aluminum in near‐neutral and naturally aerated NaCl solutions. The experimental results (potentiodynamic polarization curves, corrosion potential measurements, scanning electron microscopy–energy‐dispersive X‐ray spectroscopy [SEM‐EDS] analysis on exposed surfaces) show that both tannins behave as a mixed‐type corrosion inhibitor of aluminum. In the absence of tannins, the SEM‐EDS analysis of the exposed samples demonstrates the accumulation of corrosion products and the existence of chlorinated compounds adsorbed on the metal surface. In the samples immersed in both tannins solutions, a more homogenous and compact layer is formed over the aluminum surface. Furthermore, in these layers chlorine was not found, revealing a high blocking capacity of the chloride adsorption when the tannins are present. Taking into account these findings, an inhibitory mechanism of aluminum corrosion is proposed. This mechanism is interphase inhibition, which involves the adsorption and incorporation of tannin molecules during the corrosion products passive layer formation, resulting in a protective three‐dimensional structure that retards both anodic and cathodic reactions.
tara和quebracho colorado单宁的加入显著降低了铝在近中性和自然曝气NaCl溶液中的腐蚀速率。实验结果(电势极化曲线、腐蚀电位测量、暴露表面的扫描电子显微镜-能量色散X射线能谱[SEM - EDS]分析)表明,这两种单宁都表现为铝的混合型缓蚀剂。在没有单宁的情况下,暴露样品的SEM - EDS分析表明腐蚀产物的积累和金属表面吸附的氯化化合物的存在。在两种单宁溶液中浸泡的样品中,铝表面形成了更均匀和致密的层。此外,在这些层中没有发现氯,表明当单宁存在时氯化物吸附的高阻断能力。考虑到这些发现,提出了铝腐蚀的抑制机制。这种机制是相间抑制,在腐蚀产物被动层形成过程中,单宁分子的吸附和结合导致了一个保护性的三维结构,从而延缓了阳极和阴极反应。
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引用次数: 4
Enhanced predictive corrosion modeling of crevice evolution at e‐coat defects under cyclic climate conditions 循环气候条件下e - coat缺陷裂缝演化的增强预测腐蚀模型
Pub Date : 2022-01-19 DOI: 10.1002/maco.202112930
Benjamin Wagner, Andreas Mittelbach, P. Geiss
E‐coated galvanized steel sheets are widespread parts of the automotive industry. Hence, the undermining of the organic coating due to defects is a crucial issue. The delamination of an e‐coating is simulated for different cyclic climate conditions using the finite element method to predict the corrosion behavior over several weeks. A semiempirical mixed potential theory model is developed incorporating the time‐of‐wetness, the temperature, and the effect of corrosion products. Furthermore, the spatial orientation of the sheets is considered in the simulation. The trends of experimental delamination widths of corrosion tests are well described by the simulation.
电子镀膜镀锌钢板是汽车工业中广泛使用的部件。因此,由于缺陷导致的有机涂层的破坏是一个关键问题。在不同的循环气候条件下,利用有限元方法模拟了电子涂层的分层,以预测几周内的腐蚀行为。建立了一种半经验混合势理论模型,该模型考虑了浸湿时间、温度和腐蚀产物的影响。此外,在仿真中还考虑了板材的空间取向。模拟结果较好地描述了腐蚀试验脱层宽度的变化趋势。
{"title":"Enhanced predictive corrosion modeling of crevice evolution at e‐coat defects under cyclic climate conditions","authors":"Benjamin Wagner, Andreas Mittelbach, P. Geiss","doi":"10.1002/maco.202112930","DOIUrl":"https://doi.org/10.1002/maco.202112930","url":null,"abstract":"E‐coated galvanized steel sheets are widespread parts of the automotive industry. Hence, the undermining of the organic coating due to defects is a crucial issue. The delamination of an e‐coating is simulated for different cyclic climate conditions using the finite element method to predict the corrosion behavior over several weeks. A semiempirical mixed potential theory model is developed incorporating the time‐of‐wetness, the temperature, and the effect of corrosion products. Furthermore, the spatial orientation of the sheets is considered in the simulation. The trends of experimental delamination widths of corrosion tests are well described by the simulation.","PeriodicalId":18223,"journal":{"name":"Materials and Corrosion","volume":"16 1","pages":"703 - 709"},"PeriodicalIF":0.0,"publicationDate":"2022-01-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87839227","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Investigation into creep‐to‐rupture of SIMP steel in stagnant LBE at 300–450°C SIMP钢在300-450°C停滞LBE中蠕变至断裂的研究
Pub Date : 2022-01-13 DOI: 10.1002/maco.202112887
Qing Liao, Bingsheng Li, F. Ge, Renda Wang, Hongpeng Zhang, V. Kršjak, Yanbin Sheng
Ferritic/martensitic steel was chosen as a primary candidate structural material for China Initiative Accelerator Driven System (CiADS) which started in 2015. A new kind of tempered martensitic steel, Steel of Institute of Modern Physics (SIMP), was designed to meet the requirements of the special operating environment. Structural materials suffer from liquid Pb‐Bi corrosion and liquid metal wetting at 450°C. Liquid metal wetting can seriously affect the mechanical properties of structural materials due to the decrease in surface energy and transition from martensitic laths to ferritic grains. Creep‐to‐rupture of SIMP steel was explored in stagnant liquid Pb‐Bi eutectic at 450°C. The possible reasons for creep‐to‐rupture are discussed. The results of the present study provide a new insight into challenges related to the application of SIMP steel in CiADS.
铁素体/马氏体钢被选为2015年启动的中国加速器驱动系统(CiADS)的主要候选结构材料。为满足特殊作业环境的要求,设计了一种新型回火马氏体钢——现代物理研究所钢。结构材料在450°C时遭受液态Pb - Bi腐蚀和液态金属润湿。液态金属润湿会使结构材料表面能降低,由马氏体板条向铁素体晶粒转变,从而严重影响结构材料的力学性能。研究了SIMP钢在450°C的Pb - Bi共晶停滞液中的蠕变-断裂。讨论了蠕变到断裂的可能原因。本研究的结果为SIMP钢在CiADS中应用的挑战提供了新的见解。
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引用次数: 2
Enhancement of barrier and corrosion protection performance of epoxy coatings through adding eco‐friendly lamellar biochar 添加环保层状生物炭提高环氧涂料的阻隔和防腐性能
Pub Date : 2022-01-07 DOI: 10.1002/maco.202112697
Beibei Zhang, G. Wang, Shenghua Ma, Hui Wang, J. Bai
Biomass, as a green and renewable energy source, can be procured from a broad range of sources and is low in cost. The full exploitation of biomass could reduce the dependence on and consumption of fossil fuels, and is conducive to the protection of the environment. The prevention of corrosion of metals is an issue considered problematic in many fields, including in industrial production among others. Many anticorrosion materials are expensive and are noxious to the environment. This is an important issue that anticorrosion workers cannot ignore. This study proposes the use of biochar epoxy to boost the barrier properties of the coating, which is both economical and eco‐friendly. The incorporation of biochar can reduce the porosity of the coating and complicate the path of the corrosive media towards the steel substrate. Additionally, it can also reinforce the anticorrosion performance of the coatings. First, this article introduces the effect of biochars with different ultrasonic durations on the anticorrosion performance of anticorrosion coatings. After finding the biochar with the optimal ultrasonic duration, the effects of biochar on the anticorrosion performance of the coatings at different temperatures are assessed and the changes in its anticorrosion performance following soaking are discussed. The discussion concludes that applying biochar to anticorrosion coatings provides a feasible type of coating for anticorrosion work.
生物质作为一种绿色和可再生能源,可以从广泛的来源获得,而且成本低。充分利用生物质可以减少对化石燃料的依赖和消耗,有利于保护环境。金属腐蚀的预防在许多领域都是一个问题,包括在工业生产等领域。许多防腐材料既昂贵又对环境有害。这是防腐工作者不能忽视的一个重要问题。本研究提出使用生物炭环氧树脂来提高涂层的阻隔性能,既经济又环保。生物炭的掺入可以减少涂层的孔隙率,并使腐蚀介质向钢基体的路径复杂化。此外,它还可以增强涂层的防腐性能。首先,本文介绍了不同超声波持续时间的生物炭对防腐涂层防腐性能的影响。在找到最佳超声持续时间的生物炭后,评估了不同温度下生物炭对涂层防腐性能的影响,并讨论了浸泡后生物炭防腐性能的变化。研究表明,将生物炭应用于防腐涂料为防腐工作提供了一种可行的涂料类型。
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引用次数: 0
Formation and corrosion resistance of a novel Co–Ti–Mo composite chromium‐free chemical conversion coating on LY12 aluminum alloy LY12铝合金上新型Co-Ti-Mo复合无铬化学转化涂层的形成及其耐蚀性
Pub Date : 2022-01-06 DOI: 10.1002/maco.202112951
Xuzheng Qian, Waner Zhao, W. Zhan, Tianyue Zhang, Jingjing Pan, Yiting Liu
A novel type of Co–Ti–Mo conversion coating (CoTiMoCC) was prepared on LY12 aluminum alloy, furthermore the optimal formula and the effect of conversion time (CTI) were studied in detail. The micromorphology and phase compositions were systematically investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy, and the corrosion resistance was determined by dropping test, electrochemical tests, and immersion test. Results reveal that the best formula of CoTiMoCC is Co2SO4: 2.0 g/L, H2TiF6: 1.5 ml/L, and Na2MoO4: 1.0 g/L and the corresponding optimal CTI is 16 min. Significantly, the micromorphology of CoTiMoCC under the best conversion condition is relatively smooth, continuous, and dense, and the major elements on the surface are Co, Ti, Mo, Al, O, and F. The phase compositions mainly consist of CoO, Co3O4, MoO3, Mo2O5, TiO2, and Al2O3, as well as a small quantity of AlF3·3H2O and Na3AlF6. Compared with the Al alloy matrix, CoTiMoCC acquires an order of magnitude lower Icorr and thus significantly reduces its corrosion rate, which is also confirmed by electrochemical impedance spectroscopy results. Further study of immersion test exhibits that the corrosion resistance of CoTiMoCC is approximately five times that of Al alloy matrix, and no obvious corrosion spots are generated on its surface.
在LY12铝合金上制备了一种新型的Co-Ti-Mo转化涂层(CoTiMoCC),并对最佳配方及转化时间(CTI)的影响进行了详细研究。采用扫描电子显微镜和X射线光电子能谱技术对其微观形貌和相组成进行了系统的研究,并通过跌落试验、电化学试验和浸渍试验对其耐腐蚀性进行了测定。结果表明,CoTiMoCC的最佳配方为Co2SO4: 2.0 g/L、H2TiF6: 1.5 ml/L、Na2MoO4: 1.0 g/L,最佳反应时间为16 min。值得注意的是,在最佳转化条件下,CoTiMoCC的微观形貌相对光滑、连续、致密,表面主要元素为Co、Ti、Mo、Al、O和f。相组成主要为CoO、Co3O4、MoO3、Mo2O5、TiO2和Al2O3,以及少量的AlF3·3H2O和Na3AlF6。与铝合金基体相比,CoTiMoCC的Icorr降低了一个数量级,从而显著降低了其腐蚀速率,电化学阻抗谱结果也证实了这一点。进一步浸渍试验研究表明,CoTiMoCC的耐蚀性约为铝合金基体的5倍,且其表面未产生明显的腐蚀斑点。
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引用次数: 1
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Materials and Corrosion
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