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Potential of thermal sprayed technologies for maintenance and repair of conventional and nuclear power plants components 热喷涂技术在维护和修理常规和核电站部件方面的潜力
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3541
Š. Houdková, Z. Česánek, P. Šulcová, A. Keslová, K. Lencová, J. Duliškovič
The thermal spray technologies are versatile methods of deposition of thick coatings on the components surfaces. Based on spraying technology principle, various materials and coating thicknesses can be deposited. Some spraying technologies, as mobile systems, have the capability to be used directly on-site. Typically, the Twin Wire Arc Spraying systems (TWAS) are utilized to spray the large-scale constructions to protect them from corrosion. Also, one of the latest spraying technologies, Cold Spray, is nowadays being developed to serve as mobile system. Both technologies offer the possibility to spray coatings up to several millimeters thick, which makes them suitable for renovation of worn or corroded material in higher volumes. In the manuscript, the used methods and results achieved so far in the frame of National Center for Energy, are presented and compared with respect to the relationships between coatings microstructure, mechanical and functional properties. Both technologies proved its potential to deposit protective coatings, applied on conventional and nuclear power plants components.
热喷涂技术是在部件表面沉积厚涂层的通用方法。基于喷涂技术原理,可以沉积各种材料和涂层厚度。一些喷雾技术,作为移动系统,有能力直接在现场使用。通常,双线电弧喷涂系统(TWAS)用于大型建筑物的喷涂,以保护它们免受腐蚀。此外,最新的喷涂技术之一,冷喷涂,目前正在开发作为移动系统。这两种技术都可以喷涂到几毫米厚的涂层,这使得它们适用于更高体积的磨损或腐蚀材料的修复。在手稿中,迄今为止在国家能源中心的框架内所使用的方法和取得的结果,就涂层微观结构,机械和功能性能之间的关系进行了介绍和比较。这两项技术都证明了它在沉积保护涂层方面的潜力,应用于传统和核电站的部件。
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引用次数: 0
THE USE OF THE PARETO-LORENZ DIAGRAM FOR QUAlitative ANALYSIS OF STEEL RIMS 利用帕累托-洛伦兹图对钢圈进行定性分析
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3660
R. Caban
One of the most commonly used methods of quality management in manufacturing and industrial enterprises is the Pareto-Lorenz analysis. This method is currently one of the most frequently used conventional tools for the improvement the product quality and processes. It is a very useful tool used in the analysis of a production or service processes that generate variables that can be categorized. The Pareto-Lorenz chart is a graphical representation of the frequency of the causes of the problem (graph in the form of a bar graph) and their cumulative values (Lorenz curve). The impact of Pareto analysis on product quality occurs mainly through the analysis of the frequency and significance of non-compliance, elimination of quality problems occurring in the enterprise most often and elimination of quality problems generating the highest costs. The purpose of the work was to analyse the quality of steel wheels manufactured by one of the companies in Poland. Steel wheels are standard equipment on cars. Their biggest advantage is durability, both mechanical and chemical. As a result of the analysis, three main causes of steel rims complaints were identified. These are edge bumps, damaged coating (splinters) and material defects. The identified causes represent a good starting point for works aimed to propose concrete preventive actions which, if implemented, should reduce the number of occurrences of certain types of defects without the need for expensive large-scale actions.
在制造业和工业企业中最常用的质量管理方法之一是帕累托-洛伦兹分析。该方法是目前最常用的改进产品质量和工艺的常规工具之一。它是一个非常有用的工具,用于分析生成可分类的变量的生产或服务流程。帕累托-洛伦兹图是问题原因出现频率的图形表示(以条形图的形式绘制)及其累积值(洛伦兹曲线)。帕累托分析对产品质量的影响主要是通过分析不符合的频率和意义,消除企业中最常发生的质量问题和消除产生成本最高的质量问题来实现的。这项工作的目的是分析波兰一家公司生产的钢车轮的质量。钢轮是汽车的标配。它们最大的优势是机械和化学方面的耐用性。作为分析的结果,确定了钢轮辋投诉的三个主要原因。这些是边缘凸起,涂层损坏(碎片)和材料缺陷。确定的原因代表了一个良好的起点,旨在提出具体的预防行动,如果实施,应该减少某些类型的缺陷的发生次数,而不需要昂贵的大规模行动。
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引用次数: 1
Research of TRIP Steel Mechanical Properties under Conditions of Plane Shear Stress TRIP钢在平面剪切应力条件下的力学性能研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3495
David Koreček, P. Solfronk, J. Sobotka
These days is still increasing emphasis put on making the production process of sheet metal stampings, which are used in the automotive, aerospace or power industries, more accurate and fast. These aspects need to be proportionately respected with respect to the economic side of these components production and in light of still increasing environmental requirements. This paper deals with the research of tested ultra-high strength steel mechanical properties under conditions of planar simple shear test (ASTM B831). The research of these properties is applied for ultra-high strength TRIP steel HCT690T EN 10346. In the experimental part was carried out plane shear tests to determine the basic mechanical properties and deformation characteristics of tested material. In the future research, measured data will serve as additional input material characteristics for numerical simulations, which can contribute to increase accuracy of computation for the given forming process.
这些天仍然越来越重视使钣金冲压件的生产过程,用于汽车,航空航天或电力工业,更加准确和快速。这些方面需要考虑到这些部件生产的经济方面,并考虑到仍在增加的环境要求。本文研究了在ASTM B831平面单剪试验条件下超高强度钢的力学性能。对超高强度TRIP钢HCT690T EN 10346的这些性能进行了研究。在试验部分进行了平面剪切试验,以确定被试材料的基本力学性能和变形特性。在未来的研究中,测量数据将作为数值模拟的额外输入材料特性,这有助于提高给定成形过程的计算精度。
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引用次数: 0
MATERIAL SECURITY OF LOW CARBON WIRE SUPPLY CHAINS IN THE CZECH REPUBLIC IN SELECTED FIELDS OF METALLURGICAL PRODUCTION 捷克共和国在冶金生产选定领域的低碳电线供应链的材料安全
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3646
Iveta Kuchtíčková, Václav Nétek, J. Drápala, T. Němec, Nikola Němcová
The article deals with the issue of technological thinking in the process of material security of supply chains of a selected group of products in the field of metallurgical secondary production. The commercial potential of this distribution, redistribution of low-carbon wire products and low-carbon materials from metallurgical secondary production, which is redistributed over long distances from the place of production to the place of consumption with the necessary requirements to control incoming materials into production and subsequent final processing. The research performed on the material of the thus redistributed selected sample showed partial differences in the deviations of the given declared values and thus an inaccurate interpretation of the accompanying data to the materials. The authors prove the fact on the given example of analysis of delivered redistribution samples.
本文论述了冶金二次生产领域某组产品供应链物资安全过程中的技术思维问题。这种分配的商业潜力,从冶金二次生产中重新分配低碳线材产品和低碳材料,从生产地到消费地进行长距离重新分配,并要求控制进入生产和随后的最终加工的来料。对因此重新分配的选定样本的材料进行的研究显示,给定声明值的偏差存在部分差异,因此对材料的随附数据的解释不准确。通过对已交付的再分配样品的分析,证明了这一事实。
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引用次数: 0
DEFORMATION OF BIMETALLIC WIRE DURING COMBINED ECAP-DRAWING 双金属丝在组合盖拉拔过程中的变形
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3469
I. Volokitina, A. Volokitin, A. Naizabekov, S. Lezhnev, Yevgeniy Panin
In modern industry the most urgent problem is to increase the physical and mechanical properties of metal materials. One of the promising ways to improve such properties is to grind the elements of the grain structure to an ultrafine-grained (UFG) state. From all methods used to produce metal materials with ultrafine-grained structures, the most commonly severe plastic deformation (SPD) methods are used. Most of the currently existing methods of the SPD implementation have not been used in the real industrial sector due to the existing in this method of deformation of the disadvantage, which is the discreteness, i.e. the inability to process products of relatively long length and the need for a large number of processing cycles. And this determines the economic inexpediency of the introduction of this method in production. To solve these problems, technology of combined deformation “ECAP-drawing” have been developed. This work is aimed to investigation of bimetallic wire deformation during combined ECAP-drawing. Results of strain state study showed that layers of materials in the cross-section of wire have received different values of strain. Stress state of both materials is various in both deformation zones - in the ECAP matrix deformation area is divided for two sections (tension and compression) separated by diagonal. At all deformation stages the level of compressive stresses is much higher of tensile stresses.
在现代工业中,最紧迫的问题是提高金属材料的物理和机械性能。改善这些性能的一种有希望的方法是将晶粒结构的元素磨成超细晶(UFG)状态。在所有用于生产具有超细晶结构的金属材料的方法中,最常用的是严重塑性变形(SPD)方法。目前大多数现有的SPD实施方法都没有在实际的工业部门中得到应用,因为这种方法中存在着变形的缺点,那就是离散性,即无法加工长度比较长的产品,需要大量的加工周期。这就决定了在生产中采用这种方法在经济上是不合适的。为了解决这些问题,开发了复合变形“ecap -拉深”技术。本工作旨在研究双金属丝在ecap复合拉伸过程中的变形。应变状态研究结果表明,线材截面上各层材料的应变值不同。两种材料的应力状态在两个变形区都是不同的——在ECAP中,基体变形区被对角线分隔为两部分(拉伸和压缩)。在所有变形阶段,压应力水平远高于拉应力水平。
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引用次数: 2
Grain refinement in hypereutectoid steel by semi-solid processing followed by mechanical working 半固态加工后机械加工对过共析钢的晶粒细化
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3473
K. Rubešová, M. Peković, H. Jirková, D. Hradil
Research into new forming methods has yielded new techniques of altering the microstructure in hypereutectoid steels. An innovative approach to processing can lead to improved mechanical properties thanks to elimination of problematic and undesirable sharp-edged carbides which are very difficult to dissolve. This paper explores an unconventional method of refining the grain in and removing primary sharp-edged chromium carbides from X210Cr12 hypereutectoid tool steel. The process route applied to input stock comprised semi-solid processing followed by forming below the solidus temperature. The goal of the study was to determine the impact of the applied strain on microstructural evolution and grain refinement. In these experiments, the material was heated to above the solidus temperature and then either cooled without any other intervention or cooled to a forming temperature and then formed using five to ten deformation steps. Higher number of deformation steps led to much finer microstructure and higher hardness which increased from the initial 673 HV10 to 873 HV10. This procedure produced a very fine microstructure with grains of approximately 1 µm and a fine dispersion of chromium carbides. Since the resulting material was very hard and brittle, it had to be tempered. Tempering was performed once at 300°C for 1 hour or twice at 530°C, for 1 hour in each operation.
对新成形方法的研究,产生了改变过共析钢组织的新技术。一种创新的加工方法可以改善机械性能,这要归功于消除了难以溶解的有问题和不需要的锐边碳化物。本文探讨了一种非常规的细化X210Cr12过共析工具钢晶粒并去除初生锋利碳化物的方法。应用于输入料的工艺路线包括半固态加工,然后是低于固相温度的成形。研究的目的是确定外加应变对组织演变和晶粒细化的影响。在这些实验中,材料被加热到高于固相温度,然后在没有任何其他干预的情况下冷却,或者冷却到成型温度,然后通过5到10个变形步骤进行成型。随着变形次数的增加,合金的显微组织更细,硬度从最初的673 HV10提高到873 HV10。这一过程产生了非常精细的微观结构,晶粒约为1 μ m,并且碳化铬具有良好的分散。由于所得到的材料非常硬和脆,它必须回火。在300℃下回火1小时,或在530℃下回火2次,每次1小时。
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引用次数: 0
Resilient Metallurgical supplier management – research and practice gap 弹性冶金供应商管理——研究与实践差距
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3664
Eva Donociková, R. Lenort
The resilient supplier management is a crucial part of the resilient supply chain management. The topic becomes very urgent due to the increasing number of disruptions, which appears in today’s global and turbulent business environment. The paper presents a literature review of the resilient supplier management approaches and practical experiences with their implementation in the metallurgical industry. The aim of the paper is to define the research and practice gap, i.e. identify the state of the art in that field, compare it with practice and propose the directions for further research.
弹性供应商管理是弹性供应链管理的重要组成部分。由于在当今全球和动荡的商业环境中出现的越来越多的中断,这个话题变得非常紧迫。本文综述了弹性供应商管理方法及其在冶金行业实施的实践经验。本文的目的是定义研究和实践差距,即识别该领域的技术状况,将其与实践进行比较,并提出进一步研究的方向。
{"title":"Resilient Metallurgical supplier management – research and practice gap","authors":"Eva Donociková, R. Lenort","doi":"10.37904/metal.2020.3664","DOIUrl":"https://doi.org/10.37904/metal.2020.3664","url":null,"abstract":"The resilient supplier management is a crucial part of the resilient supply chain management. The topic becomes very urgent due to the increasing number of disruptions, which appears in today’s global and turbulent business environment. The paper presents a literature review of the resilient supplier management approaches and practical experiences with their implementation in the metallurgical industry. The aim of the paper is to define the research and practice gap, i.e. identify the state of the art in that field, compare it with practice and propose the directions for further research.","PeriodicalId":18449,"journal":{"name":"METAL 2020 Conference Proeedings","volume":"30 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91311370","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The influence of technological parameters as the handling and sintering process on the structure of iron based powders 研究了处理、烧结等工艺参数对铁基粉末结构的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3626
A. Stanula, W. Pilarczyk, Mark Jager, T. Wilk
The subject of this article is the failed bushing used in the car suspension. The claim of the broken bushing came from the car producer. The main aim of this paper was to know if the failure was a green crack as evidenced by steam treatment oxide on the crack interfaces. To check, these items a Scanning Electron Microscope (SEM), hardness testers, and optical microscope were used. The density of the upper edge where the crack occurred was checked. Based on this investigation it was found that the crack was not caused by the rollover application.
本文的主题是汽车悬架中使用的失效衬套。损坏的衬套是汽车生产商提出的索赔。本文的主要目的是了解裂纹界面上的蒸汽处理氧化物是否为绿色裂纹。为了检查这些项目,使用了扫描电子显微镜(SEM),硬度计和光学显微镜。检查裂纹发生的上边缘的密度。在此基础上调查发现,裂缝不是由翻滚应用造成的。
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引用次数: 0
INFLUENCE OF PLASMA ELECTROLYTIC HARDENING ON THE STRUCTURE AND PROPERTIES OF 20Cr2Ni4A STEEL 等离子体电解硬化对20Cr2Ni4A钢组织和性能的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3508
B. Rakhadilov, Z. Satbayeva, Zhuldyz Sagdoldina, R. Kozhanova
This work presents the results of plasma electrolytic hardening of steel 20Cr2Ni4A. The optimal electrolyte composition for electrolytic-plasma hardening of steels containing 20 % sodium carbonate and 20 % urea has been determined. As a result, a modified layer was obtained on the surface of steel with increased hardness and wear resistance. In this case, the basis of the material does not change, it consists of a ferritic-pearlitic structure, i.e. the part retains its viscous core, and the surface layer contains carbide particles. The presence of carbide particles in the surface layers has a positive effect on the performance properties of the parts, since small carbides keep the products from abrasion.
本文介绍了20Cr2Ni4A钢的等离子体电解硬化的结果。确定了对含20%碳酸钠和20%尿素的钢进行电解等离子体硬化的最佳电解质组成。结果表明,在钢的表面形成了一层改性层,硬度和耐磨性都得到了提高。在这种情况下,材料的基础没有改变,它由铁素体-珠光体结构组成,即零件保留其粘性核心,表层含有碳化物颗粒。表层中碳化物颗粒的存在对零件的性能有积极的影响,因为小的碳化物使产品免于磨损。
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引用次数: 0
EFFECT OF NaNO3, NaClO3 AND TiO2 ON MECHANICAL PROPERTIES AlSi7Mg ALLOY NaNO3、NaClO3和TiO2对AlSi7Mg合金力学性能的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3627
T. Lipiński, D. Karpisz
Hypo-eutectic silumins are used in a wide range of industrial applications, but their properties are continuously studied to improve the quality of cast products. The initial structure of AlSi9Mg alloy is composed of granular and acicular β phase, with α phase as matrix. The hard, irregular, often pointed β phase is responsible for the poor mechanical properties of said alloy. This composition is responsible for the alloy's low strength parameters, and it limits the extent of practical applications. The properties of alloys may not only depend on the chemical composition, modifiers, but may also depend on the conditions of the modification effect. Chemical elements and compounds, both added to the alloy and formed as a result of exothermic reactions, “pass” into the alloy, changing the course of its crystallization. Selection of the mixture components allows – to a degree – to decide about the starting moment of crystallization and change the range of alloy solidification or its individual phases. In the present study, the microstructure and technological properties of silumins were improved through modification with the use a chemical mixture as an exothermic modification. It was found that the exothermic modifier containing NaNO 3 NaClO 3 and TiO 2 exerted the strongest multidirectional refining effect on the studied alloys.
亚共晶矽明在工业上有着广泛的应用,但为了提高铸造产品的质量,人们一直在研究其性能。AlSi9Mg合金的初始组织以α相为基体,由粒状、针状的β相组成。硬的,不规则的,经常是尖的β相是造成合金力学性能差的原因。这种成分是造成合金低强度参数的原因,它限制了实际应用的程度。合金的性能不仅取决于化学成分、改性剂,还可能取决于改性效果的条件。添加到合金中的化学元素和化合物以及由于放热反应而形成的化学元素和化合物“传递”到合金中,改变了合金的结晶过程。混合成分的选择在一定程度上可以决定结晶的起始时刻,并改变合金凝固或其各个相的范围。本研究采用化学混合物放热改性的方法,改善了硅明的微观结构和工艺性能。结果表明,含纳米氯化钠和二氧化钛的放热改性剂对合金的多向细化效果最强。
{"title":"EFFECT OF NaNO3, NaClO3 AND TiO2 ON MECHANICAL PROPERTIES AlSi7Mg ALLOY","authors":"T. Lipiński, D. Karpisz","doi":"10.37904/metal.2020.3627","DOIUrl":"https://doi.org/10.37904/metal.2020.3627","url":null,"abstract":"Hypo-eutectic silumins are used in a wide range of industrial applications, but their properties are continuously studied to improve the quality of cast products. The initial structure of AlSi9Mg alloy is composed of granular and acicular β phase, with α phase as matrix. The hard, irregular, often pointed β phase is responsible for the poor mechanical properties of said alloy. This composition is responsible for the alloy's low strength parameters, and it limits the extent of practical applications. The properties of alloys may not only depend on the chemical composition, modifiers, but may also depend on the conditions of the modification effect. Chemical elements and compounds, both added to the alloy and formed as a result of exothermic reactions, “pass” into the alloy, changing the course of its crystallization. Selection of the mixture components allows – to a degree – to decide about the starting moment of crystallization and change the range of alloy solidification or its individual phases. In the present study, the microstructure and technological properties of silumins were improved through modification with the use a chemical mixture as an exothermic modification. It was found that the exothermic modifier containing NaNO 3 NaClO 3 and TiO 2 exerted the strongest multidirectional refining effect on the studied alloys.","PeriodicalId":18449,"journal":{"name":"METAL 2020 Conference Proeedings","volume":"729 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2020-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81847100","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
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METAL 2020 Conference Proeedings
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