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SECONDARY HARDENING OF HOMOGENEOUS T24 WELDS AFTER SHORT-TERM ANNEALING AT 450 and 530 °C 均质T24焊缝在450和530℃短期退火后的二次硬化
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3507
I. Šípová, D. Bartonek, V. Vodárek
The T24 steel grade has been frequently used for the construction of membrane walls in modern power plant boilers. This steel grade has been developed with the intention of welding without post weld heat treatment. However, commissioning of new units of power plants into service revealed many defects in homogeneous T24 welds. Several remedial measures have been proposed. One of them represents annealing of boilers before putting them into service at 450 °C. This paper deals with characterization of microhardness and microstructure of homogeneous peripheral butt T24 welds after annealing at 450 °C for 48 hours and subsequent annealing at 530 °C for 10 hours. The results revealed that annealing at 450 °C led to a further increase of hardness in overheated parts of heat affected zones of homogeneous T24 welds. Subsequent short-term annealing at temperature of 530 °C, which corresponded to the typical temperature of boilers commissioning, caused a significant effect of secondary hardening in overheated parts of heat affected zones of homogeneous T24 welds. TEM investigations were carried out in order to explain this effect.
T24钢种在现代电厂锅炉中已被广泛用于膜墙的施工。研制这种钢种的目的是为了在焊接时不进行焊后热处理。然而,在电厂新机组投入使用后,发现T24均质焊缝存在许多缺陷。提出了几项补救措施。其中一个代表锅炉在450°C下投入使用前的退火。本文研究了在450°C退火48小时和530°C退火10小时后均匀外围对接T24焊缝的显微硬度和显微组织的表征。结果表明,450℃退火使均匀T24焊缝热影响区过热部位的硬度进一步提高。随后在锅炉调试时的典型温度530℃下进行短期退火,对均匀T24焊缝热影响区过热部位的二次硬化效果显著。为了解释这种效应,进行了透射电镜调查。
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引用次数: 0
spraying parameters optimization for wear and abrasion resistance of Cr2O3 coating deposited with cascaded plasma torch 级联等离子炬沉积Cr2O3涂层耐磨性能的喷涂参数优化
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3572
J. Antoš, K. Lencová, P. Šulcová, A. Keslová, J. Duliškovič
Atmospheric plasma sprayed (APS) chromia coating provides excellent wear behaviour combined with corrosion resistance even in aggressive environments. In this paper, the influence of variable spraying parameters on the mechanical properties and microstructure of chromia coatings is investigated. Main goal for this optimization is to achieve high wear and abrasive resistance. APS ceramic coatings such as chromia could perform in some industrial applications as well as more commonly used HVOF (high velocity oxygen fuel) cermet coatings, especially in wear and abrasion resistance. In order to be able to compete with hard and wear resistant cermet HVOF coatings, optimization of spraying parameters for this particular chromia powder is required. High throughput cascaded plasma troch is used for the spraying process. Set of five different spraying parameters is used varying only primary plasma gas flow rate and input electrical current with rest of spraying parameters set constant, including carrier gas flow. Critical plasma spraying parameter or CPSP is also utilized in the design stage of experiment. Coatings sprayed on low carbon steel substrate underwent superficial Rockwell indentation, optical microscopy on polished cross section, adhesion strength testing and dry sand abrasion test. No significant correlation between CPSP values and hardness, adhesive strength or abrasion resistance was observed. High input electrical current combined with rather high plasma gas flow provided better abrasion resistance than lower input electrical current and flow rates. Coating performing best in abrasion test also displayed by far the highest adhesive strength to substrate material, so presumably having also the highest cohesion strength between splats may lead to less inter splat decohesion or chipping during dry sand abrasion.
大气等离子喷涂(APS)铬涂层即使在腐蚀性环境中也具有优异的耐磨性能和耐腐蚀性。本文研究了不同喷涂参数对含铬涂层力学性能和显微组织的影响。这种优化的主要目标是实现高耐磨和耐磨性。APS陶瓷涂层,如chromia,可以在一些工业应用中以及更常用的HVOF(高速氧燃料)陶瓷涂层中发挥作用,特别是在耐磨和耐磨性方面。为了能够与坚硬耐磨的金属陶瓷HVOF涂层竞争,需要优化这种特殊铬粉的喷涂参数。喷涂过程采用高通量级联等离子体喷管。使用一组五种不同的喷涂参数,仅改变主等离子体气体流速和输入电流,其余喷涂参数(包括载气流量)保持不变。在实验设计阶段也采用了临界等离子喷涂参数(CPSP)。对喷涂在低碳钢基体上的涂层进行表面洛氏压痕、抛光截面光学显微镜、附着强度测试和干砂磨损测试。CPSP值与硬度、粘接强度、耐磨性无显著相关性。高输入电流结合相当高的等离子体气体流量比低输入电流和流量提供更好的耐磨性。在磨损测试中表现最好的涂层与基材的结合强度也是最高的,因此可以推测,在干砂磨损过程中,片间的内聚强度也最高,可能导致片间的脱粘或碎裂的减少。
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引用次数: 0
Leaching of steel-making wastes in organic acids 炼钢废料在有机酸中的浸出
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3440
Š. Langová, D. Matýsek
Steelmaking dust and sludge are hazardous waste materials containing leachable compounds of zinc, lead, cadmium, and other environmentally harmful elements. In this study, acetic and butyric acid were used as leaching reagents to remove easily soluble zincite selectively. The effect of the acid concentration, liquid/solid ratio, temperature and time on the metal extraction and selectivity were studied. The results for the acetic and butyric are similar. Zincite can be selectively removed using diluted acids. Most of calcium was also leached. Zinc ferrite remained in the solid residuum. The selectivity decreases with the increasing time, temperature and acid concentration. The leach liquor can be used for the preparation of nanomaterials for photocatalysis. The solid residue will be studied using the electrochemical methods and thermal analysis with the view of finding some application.
炼钢粉尘和污泥是含有锌、铅、镉和其他环境有害元素的可浸出化合物的危险废物。本研究以乙酸和丁酸为浸出剂,选择性地去除易溶的锌精矿。考察了酸浓度、液固比、温度和时间对金属萃取和选择性的影响。乙酸和丁酸的结果相似。锌矿可以用稀释的酸选择性地除去。大部分钙也被浸出。铁氧体锌残留在固体残渣中。选择性随时间、温度和酸浓度的增加而降低。浸出液可用于光催化纳米材料的制备。将利用电化学方法和热分析方法对固体残渣进行研究,以期找到一些应用。
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引用次数: 1
Influence of shielding gas flow rate on properties of steel S960QL welded joint 保护气体流量对S960QL钢焊接接头性能的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3532
S. Jezek, J. Horváth, L. Kolařík, J. Janovec, M. Kolaříková
The experiment aimed on influence of shielding gas flow rate on properties of single V groove butt weld of high strength ultra-fine grained steel S960QL (XABO 960) and filler material G 89 6 M21 Mn4Ni2CrMo (X90) is described in this article. The steel S960QL is sensitive to presence of hydrogen in material structure, in exceed of maximal recommended content (<5ml/100g) the cold cracking may take place. During the experiment specimen 1 with reduced flow rate 5l.min-1 and specimen 2 with recommended flow rate 14l.min-1 was welded. The active shielding gas Corgon with the 82% Ar and 18% CO2 ratio was used. Flow rate of shielding gas has a noticeable influence on properties of welded joint. Because of specimen 1 reduced flow rate the full penetration was not achieved, chemical composition evaluation of weld metal shows fewer deoxidizing elements (Si, Mn, Ti) and increased hydrogen contents (≈18 ml/100g) as a result of chemical reaction between weld metal and air during welding. The increased hydrogen content, type of base metal and lack of penetration were the reasons of fracture of the specimen 1. Cold cracking was confirmed by hydrogen content measurement and by fracture surface evaluation by optical and electron microscopy. The porosity, fish eyes and cleavage facets typical for brittle fracture was found by microscopy. The high-quality weld with low content of hydrogen can be obtained with the recommended shielding gas flow rate, the flow rate adjustment is one of method how to avoid cold cracking of welds.
本文研究了保护气体流量对高强度超细晶钢S960QL (XABO 960)与填充材料g896m21 Mn4Ni2CrMo (X90)单V型坡口对接焊缝性能的影响。S960QL钢对材料结构中氢的存在很敏感,超过最大推荐含量(<5ml/100g)可能会发生冷裂。试验过程中,试件1流速减小5l。Min-1和试件2,推荐流量14l。Min-1是焊接的。采用Ar含量82%、CO2含量18%的主动保护气体Corgon。保护气体的流量对焊接接头的性能有显著的影响。由于试样1的流速降低,焊缝金属的化学成分评估显示,由于焊接过程中焊缝金属与空气之间的化学反应,脱氧元素(Si, Mn, Ti)减少,氢含量增加(≈18 ml/100g)。氢含量的增加、母材类型的增加和未穿透是导致试样断裂的主要原因。通过氢含量测定和断口形貌的光学和电子显微镜分析,证实了冷裂纹的存在。显微镜下发现了脆性断裂的孔隙、鱼眼和解理面。采用推荐的保护气体流量可获得低含氢量的优质焊缝,调节保护气体流量是避免焊缝冷裂的方法之一。
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引用次数: 0
study on the influence of Al2O3/SiO2 on the KINETICS in the prereduction zone during high carbon ferromanganese production using basic south african manganese ores Al2O3/SiO2对南非碱性锰矿生产高碳锰铁前还原带动力学影响的研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3588
M. Kalenga, D. Nyembwe, M. Tangstad
During the production of high carbon ferromanganese, the feed undergoes different stages of reduction. Three main zones were assumed instead of traditional four. The influence of phases formed during pre-reduction have a gigantic impact on the kinetics of the quality of the final products. In the current investigation, basic South African manganese ores were used. Two different fluxes were tested namely alumina and silica. For the experiments the ore, flux and coke were mixed and milled to 75 µm for 15 minutes for better homogenization. Using a graphite crucible placed into a silica crucible, the crucible was placed in the hot zone of the alumina tube furnace which was programmed at different temperatures. To avoid the reaction between the graphite crucible and the manganese ore. Argon was blown into the furnace from room temperature to 600 °C then switched off to allow carbon only to react with the oxide ore. The furnace was kept for two hours and switched off until the furnace reached 600 °C then argon was blown into the furnace down to room temperature. XRD, XRF and SEM were used for characterization. With the use of alumina as fluxing agent the temperatures used were 1200, 1250 and 1300 °C whereas with silica used as fluxing the temperatures tested were 1200 and 1350 °C. The influence of the A/S (alumina/silica) ratio on the kinetics was assessed.
在高碳锰铁生产过程中,进料经历了不同的还原阶段。三个主要区域,而不是传统的四个。预还原过程中形成的相对最终产物质量的动力学影响很大。在本次调查中,使用了南非碱性锰矿石。测试了两种不同的助熔剂,即氧化铝和二氧化硅。实验中,将矿石、助熔剂和焦炭混合,磨至75 μ m,磨15分钟,均匀性更好。将石墨坩埚置于硅坩埚中,坩埚置于设定不同温度的氧化铝管炉的热区。为了避免石墨坩埚和锰矿石之间的反应,将氩气从室温吹入炉中至600°C,然后关闭,只允许碳与氧化矿反应。将炉保持两个小时,直到炉达到600°C,然后将氩气吹入炉中至室温。采用XRD、XRF、SEM进行表征。用氧化铝作助熔剂时,测试温度分别为1200、1250和1300℃;用二氧化硅作助熔剂时,测试温度分别为1200和1350℃。考察了A/S(氧化铝/二氧化硅)比对反应动力学的影响。
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引用次数: 0
Application of linear programming in supply chain management in the foundry 线性规划在铸造厂供应链管理中的应用
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3648
M. Krynke
This article addresses the problem of supply chain management in the foundry industry. In the case of manufacturing companies assisting in the production process by external entities, it is important to consider cooperation starting from the settlement of raw materials or semi-finished products to the acceptance of production from a subcontractor along with the registration of the costs of service, transport and storage. Subcontractor's production plans should be included in the operational production schedule. The article solves a specific problem regarding cooperation with suppliers of alloying elements for the production of cast iron. A cast production, transport and storage plan has been developed so that the total costs of production, transport and storage are as low as possible. A mathematical model was formulated for this problem. An algorithm is presented to solve the problem of supplier selection. The proposed analysis is the starting point for an efficient business planning process, where it is required to transform information from various areas (sales, marketing and business partners) into a common set of planning data and indicators.
本文探讨了铸造行业的供应链管理问题。在制造公司通过外部实体协助生产过程的情况下,重要的是要考虑从原材料或半成品的结算到接受分包商的生产以及服务,运输和存储成本的登记的合作。分包商的生产计划应包括在运营生产计划中。本文解决了铸铁生产中与合金元素供应商合作的具体问题。制定了铸件生产、运输和储存计划,使生产、运输和储存的总成本尽可能低。为这个问题建立了一个数学模型。提出了一种解决供应商选择问题的算法。建议的分析是高效业务规划流程的起点,需要将来自不同领域(销售、市场营销和业务伙伴)的信息转换为一组通用的规划数据和指标。
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引用次数: 4
MATERIAL ANALYSIS OF OUTER DOOR HANDLES OF THE HISTORICAL CAR TATRA 87 历史车塔特拉87外门把手材料分析
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3503
Lukáš Kudrna, P. Váňová, J. Malcharcziková, T. Kubín
This article is about the chemical composition and microstructure of the outer door handles of the TATRA 87. The TATRA 87 was produced between 1937 and 1950. It was a timeless car with an aerodynamic self-supporting body and an eight-cylinder engine mounted at the rear. The material analysis was carried out on four pieces of historical outer door handles of different ages and conditions. These were door handle lent by the ECORRA s. r. o. company. The chemical composition of all four door handles was detected with an X-ray spectrometer using the ED-XRF method, which could be performed without significant damage to these historical pieces. In addition, other methods were used for two samples of door handles, namely the glow discharge optical emission spectrometry (GDOES) and metallographic analysis, which were, however, associated with destructive preparation of samples. It was found that four of the door handles samples used for the same type of car had different finishes. Although more modern chrome plating has been used in the Tatra since the early 1930, surprisingly, nickel was used for surface treatment here. There could have been more reasons why this was the case. Most likely, the shutdown of a part of the operation, or the lack of supply in the time of The Second World War, could have caused this phenomenon. The results of the measurements will be used in the production of accurate copies of outer door handles, which are no longer available in the vintage cars market today.
本文对TATRA 87外门把手的化学成分和微观结构进行了研究。TATRA 87在1937年到1950年间生产。这是一辆永不过时的汽车,它的车身采用空气动力学自行支撑,尾部安装了一个8缸发动机。对4件不同年代、不同条件的历史外门把手进行了材料分析。这是ECORRA s.r.o.公司借给我的门把手。所有四个门把手的化学成分都是用x射线光谱仪使用ED-XRF方法检测的,该方法可以在不严重损坏这些历史部件的情况下进行。此外,还对两种门把手样品采用了其他方法,即辉光放电光学发射光谱法(GDOES)和金相分析方法,但这些方法与样品的破坏性制备有关。结果发现,同一型号汽车的四个门把手样品表面处理不同。虽然自1930年代初以来,塔特拉已经使用了更现代的镀铬,但令人惊讶的是,这里的表面处理使用了镍。这种情况可能有更多的原因。最有可能的是,部分业务的关闭,或第二次世界大战期间供应不足,可能导致了这种现象。测量结果将用于生产精确的外门把手复制品,这在今天的老爷车市场上已经找不到了。
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引用次数: 0
EXPERIMENTAL STUDIES OF GRANULATED BLAST FURNACE SLAG 高炉矿渣颗粒化试验研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3450
H. Ovčačíková, M. Velička, P. Maierová, J. Vlček, J. Halamová
Blast furnace slag is generated as a by-product of the metallurgical industry and can be called “multifunctional waste”. It can be used in the building industry, reused in production or landfilled. Recovery of waste brings both economical and ecological benefits. Granulated blast furnace slag (GBFS) has a variable chemical composition and belongs to the group of so-called latent hydraulic materials. Alkaline activation (AA) is followed by the formation of CSH phases, which are an effective product of chemical processes in the mixture. GBFS is commonly activated by a liquid activator. This experiment focused on alkaline activation of GBFS with the use of liquid (water glass) and with a solid alkaline activator (Na 2 SiO 3 ) with treatment silicate modulus Ms = 1. GBFS was characterized by X-ray powder diffraction (XRD), X-ray fluorescence spectroscopy (XRF), granulometry (PSD), thermogravimetric analysis (TG) and differential thermal analysis (DTA). The samples were evaluated in terms of their compressive strength and bulk density after 2, 7 and 28 days of hydration. Annealing loss and bulk density of original GBFS were determined at ∆100, ∆200 and ∆300°C.
高炉炉渣是冶金工业的副产品,可称为“多功能废物”。它可以用于建筑工业,在生产中重复使用或填埋。垃圾回收具有经济效益和生态效益。粒状高炉矿渣(GBFS)具有可变的化学成分,属于所谓的潜在水力材料。碱性活化(AA)之后是CSH相的形成,这是混合物中化学过程的有效产物。GBFS通常由液体活化剂激活。本实验主要研究了液体(水玻璃)和固体碱性活化剂(na2sio3)对GBFS的碱性活化,处理硅酸盐模量Ms = 1。采用x射线粉末衍射(XRD)、x射线荧光光谱(XRF)、粒度分析(PSD)、热重分析(TG)和差热分析(DTA)对GBFS进行了表征。在水化2、7和28天后,对样品的抗压强度和容重进行了评估。测定原GBFS在∆100、∆200、∆300℃下的退火损失和堆积密度。
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引用次数: 0
Comparison of different agents for surface treatment of aluminium by electrochemical oxidation 电化学氧化铝表面处理不同药剂的比较
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3563
Vít Záliš, J. Bárta
The aim of this study is to compare the corrosion resistance of anodic oxidation coatings on Al2024 alloy. Due to its composition with a high content of alloying elements (mainly Cu), anodization of this alloy is one of the difficult ones compared to most other alloys or pure aluminium. In this study, the Cr6+ free baths were used for anodic oxidation of the Al 2024 alloy because of high toxicity of Cr6+ based baths, which are legislatively restricted nowadays. One of the possible ways is the use of mixtures of organic and inorganic acids and various additives (such as e.g. tartaric, citric, glycolic, malonic acid etc.). It is also possible to use commercial products as additives for sulfuric acid anodization (SAA). In this study, the samples were anodized in four types of anodizing baths and subsequently sealed in boiling water. The surface and metallographic specimen were observed by optical microscope and scanning electron microscope (SEM). The thickness was measured using the eddy current method. The anti-corrosion properties of the layers were verified using the accelerated Machu test.
本研究的目的是比较Al2024合金阳极氧化涂层的耐蚀性。由于其成分中合金元素(主要是Cu)含量高,与大多数其他合金或纯铝相比,该合金的阳极氧化是困难的之一。本研究采用无Cr6+镀液对Al - 2024合金进行阳极氧化,因为Cr6+镀液具有较高的毒性,而目前立法限制使用Cr6+镀液。一种可能的方法是使用有机和无机酸的混合物以及各种添加剂(例如酒石酸、柠檬酸、乙醇酸、丙二酸等)。也可以使用商业产品作为硫酸阳极氧化(SAA)的添加剂。在本研究中,样品在四种阳极氧化浴中进行阳极氧化,然后在沸水中密封。采用光学显微镜和扫描电镜对试样进行了表面和金相观察。采用涡流法测量厚度。采用加速马丘试验验证了各层的防腐性能。
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引用次数: 0
STRUCTURE AND MECHANICAL PROPERTIES TOOL STEEL AFTER FORGING 锻压后工具钢的组织和力学性能
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3472
L. Kander, M. Greger
The paper deals with comparison of forging technology and selected forming factors on structure of the tool steel EN X160CrMoV12-1. Steel under investigation is a high-alloyed Cr-Mo-V tool steel for exploitation both in hot and cold conditions. The steel is characterised by difficult formability and high resistance to deformation in the whole range of the forging temperatures. The authors compare the structure of forged rods with a diameter of 250 mm, forged products on the radial forging machines with second one forged on hydraulic press CKW 1600.
本文对工具钢enx160crmov12 -1的锻造工艺和成形因素的选择进行了比较。被调查的钢是一种高合金Cr-Mo-V工具钢,可在冷热条件下开采。该钢在整个锻造温度范围内具有难成形性和高抗变形性的特点。本文比较了250mm径杆锻件在径向锻造机上锻件与在ckw1600液压机上锻件的结构。
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引用次数: 0
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METAL 2020 Conference Proeedings
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