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Increasing the mechanical properties of DC01 steel by the DRECE method of severe plastic deformation 采用剧烈塑性变形的DRECE方法提高DC01钢的力学性能
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3482
P. Szkandera, M. Sadilek, S. Rusz, Pavel Dostal, J. Dubský, J. Zelinka, Ondřej Kotásek
The article is focused on the process of severe plastic deformation (SPD). New method using the SPD principle (DRECE) is described in the article. New method using the severe plastic deformation (DRECE) is particularly suitable for forming metal materials. Materials produced by this technology are characterized by increasing mechanical properties while maintaining sufficient ductility of the materials. In the practical part of the work, experiments were carried out on DC01 steel using the DRECE method. Sheet metal strips were formed through one to seven passes by DRECE method. The thickness of the formed strips was 2 mm, the strips width was 59 mm and the strips length were 1000 mm. The dimensions of the sheet metal strips were limited only by the design of the forming device using the method severe plastic deformation (DRECE). The experiment was performed on a forming tool with angle in the deformation material zone 108 °. The experiment was demonstrated on all sheet metal strips under the same forming conditions. The aim of the experiments was to verify the influence of the number of passes by the forming device on the achieved mechanical properties of the steel. The final part of the article describes the achieved mechanical properties of the sheet metal strip after forming by the DRECE method.
本文主要研究了材料的剧烈塑性变形过程。本文介绍了利用SPD原理(DRECE)的一种新方法。采用剧烈塑性变形(DRECE)的新方法特别适用于金属材料的成形。该技术生产的材料的特点是在保持材料足够延展性的同时提高了机械性能。在实际工作中,采用DRECE方法对DC01钢进行了试验。用DRECE法进行1 ~ 7道次的板条成形。成形带材厚度为2mm,带材宽度为59 mm,带材长度为1000 mm。采用严重塑性变形法(DRECE)的成形装置的设计限制了板料带材的尺寸。在变形材料区角度为108°的成形刀具上进行了实验。实验在相同成形条件下的所有金属板带上进行了验证。实验的目的是验证成形装置的道次对钢的机械性能的影响。文章的最后部分描述了用DRECE法对板料带材进行成形后所获得的力学性能。
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引用次数: 0
improving the process of achieving required microstructure and mechanical properties of 38mnvs6 steel 改进了38mnvs6钢达到组织和力学性能要求的工艺
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3525
D. Siwiec, R. Dwornicka, A. Pacana
The micro-alloyed steel 38MnVS6 (38MnSiVS5 or 38MnVS5) applied mostly in the automotive industry (for example production of forgings), has a high yield point and relatively good wear resistance. Aim of the study was preliminary to analyse the influence of twice the normalization process of micro-alloyed steel 38MnVS6 on its microstructure and mechanical properties. The normalization process was made in two steps in a pusher furnace PP-300 at temperatures 910 °C (cooling under the fan 5200 rpm) and 880 °C (cooling in open air). The total normalization time was 16200 seconds each time. Yield strength, tensile strength and hardness were analysed. Analysis was occurred based on results of the normalization process of three forgings for use in the automotive industry, ball-shaped and weight 28 N, forged from a temperature of 1250 ° C from micro-alloyed steel 38MnVS6. It has been shown that carrying out two processes for normalizing micro-alloy steel 38MnVS6 allows achieving its homogeneous and fine-grained microstructure and obtaining better mechanical properties and thus filled the gap regarding the lack of analysis of the impact of the normalization process on 38MnVS6 steel.
微合金钢38MnVS6 (38MnSiVS5或38MnVS5)主要应用于汽车工业(例如锻件的生产),具有较高的屈服点和相对较好的耐磨性。本研究的目的是初步分析两次正火处理对微合金钢38MnVS6组织和力学性能的影响。正规化过程在PP-300推进炉中分两步进行,温度为910°C(风扇5200 rpm下冷却)和880°C(露天冷却)。每次归一化总时间为16200秒。分析了屈服强度、抗拉强度和硬度。分析了用微合金钢38MnVS6在1250℃下锻造的三种汽车用球形、重量为28 N锻件的正火过程结果。研究表明,采用两种工艺对微合金钢38MnVS6进行正火处理,可以获得均匀细晶的微观组织,获得更好的力学性能,填补了正火工艺对38MnVS6钢影响分析不足的空白。
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引用次数: 3
DEFORMATION OF TITANIUM BY THE HIGH PRESSURE TORSION METHOD 用高压扭转法使钛变形
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3475
I. Volokitina, A. Volokitin, Yevgeniy Panin, M. Latypova
This work is devoted to one of the most important problems of modern physics of strength and plasticity – to the behavior of metals under various conditions of intense external influences. These are large plastic deformations, the formation of nanocrystalline structures under these conditions, complex cooperative dynamic processes in the zones of deformation localization, low temperatures or high deformation rates, highstrength materials, etc. The relevance of this problem is due to the use of intensive external influences in numerous new technologies for obtaining and processing metal materials. To implement the high-pressure torsion process on a hydraulic single-column press, a special design matrix has been developed that allows the high-pressure torsion process to be implemented due to the linear movement of the striker relative to the frame. For investigation of this process, a FEM simulation using Deform program was used. Results of the study of the strain state showed that after 10 deformation cycles the average strain value is about 3,8. Results of the study of the stress state showed that compressive stresses prevail in the deformation zone. The tensile stresses are concentrated mainly on the periphery of the workpiece, its value is about 1080 MPa. Despite of high level of tensile stresses the value of compressive stresses is more than 3 times.
这项工作致力于现代强度和塑性物理学中最重要的问题之一-金属在各种强烈外部影响条件下的行为。这些包括大塑性变形、在这些条件下纳米晶结构的形成、变形局部化区复杂的协同动态过程、低温或高变形速率、高强度材料等。这一问题的相关性是由于在许多获取和加工金属材料的新技术中使用了强烈的外部影响。为了在液压单柱压力机上实现高压扭转过程,开发了一种特殊的设计矩阵,该矩阵允许高压扭转过程由于打击器相对于机架的线性运动而实现。为了研究这一过程,采用Deform程序进行了有限元模拟。应变状态研究结果表明,经过10个变形循环后,平均应变值约为3,8。应力状态研究结果表明,变形区以压应力为主。拉伸应力主要集中在工件外围,其值约为1080 MPa。尽管拉应力水平很高,但压应力的值超过3倍。
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引用次数: 0
Experimental study of thermoplastic properties of agglomerate 团聚体热塑性性能的实验研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3449
V. Novák, L. Řeháčková, Petr Klus, B. Smetana, S. Rosypalová, Ľ. Drozdová, J. Dobrovskâ
Traditional routes of ironmaking and steelmaking processes demand high-temperature preparatory steps, such as coking and sintering. These processes are of great concern since they represent a considerable environmental burden. As an alternative, carbon-containing iron oxides agglomerates (sinters) can be used. In this work, the assessment of thermoplastic properties of prepared sinters, especially the determination of softening and liquidus temperatures, was performed by two methods: optical and spindle drop method. For the first-mentioned method, high-temperature observation furnace CLASIC was employed, which enables observation of changes in specimen shape depending on temperature. While in the case of the second method, Furnace Rheometer System FRS 1600 was used. This system allows measuring changes of spindle height as a function of temperature when different normal forces, in specific 3 and 20 N, are applied. Besides, analyzed sinters were of different grain sizes and contained approximately 59 wt.% of iron and 7.2 wt.% of iron(II) oxide. The samples were measured up to liquidus temperature at various heating rates in an inert atmosphere of argon gas. In summary, a good agreement between phase transformation temperatures measured by both methods was achieved, and the influence of experimental conditions on these temperatures was confirmed.
传统的炼铁和炼钢工艺需要高温准备步骤,如焦化和烧结。这些过程令人极为关切,因为它们是相当大的环境负担。作为替代方案,可以使用含碳氧化铁团块(烧结矿)。本文采用光学法和纺锤滴法两种方法对所制备烧结矿的热塑性性能进行了评价,特别是软化温度和液相温度的测定。对于第一种方法,使用了高温观察炉classic,可以观察试样形状随温度的变化。而在第二种方法的情况下,炉流变仪系统FRS 1600被使用。该系统允许测量主轴高度的变化作为温度的函数时,不同的法向力,在特定的3和20牛,应用。此外,分析的烧结矿粒度不同,含铁量约为59 wt.%,氧化铁含量为7.2 wt.%。在氩气的惰性气氛中,以不同的加热速率测量样品至液相温度。综上所述,两种方法测得的相变温度吻合较好,并证实了实验条件对相变温度的影响。
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引用次数: 1
Practical process characterisation for hot-stamping regarding the heat transfer coefficient using a numerical and experimental coupled method 用数值与实验相结合的方法对热冲压过程的传热系数进行了表征
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3522
B. Behrens, K. Brunotte, H. Wester, F. Müller
Due to the efficient combination of a forming step with a consecutive heat treatment, hot-stamping has become an established technology for the production of high strength steel parts in the automotive industry. In the beginning, sheets are heated above austenitisation temperature and held in order to obtain a fully austenised microstructure, then formed and instantly quenched in the forming tool. To achieve the desired increase in tensile strength for the widely used manganese boron steel 22MnB5, cooling rates of at least 27 K/s are necessary. This requirement sets a high demand on the numerical process simulation in order to being able to predict the occurrence of component or process errors with a high degree of certainty. To achieve this, the exact knowledge of the local heat transfer coefficient is necessary, which dominantly determines the temperature distribution within the work piece and the die. Since there is none standardised test method for the determination of heat transfer coefficients exists, a practical test method is presented in this study. In addition to the use of a divisible temperature-measuring stamp, the method is based on a close coupling of practical experiment and iterative numerical simulation. With the method and tools shown in the scope of this paper, the heat transfer coefficient could be successfully determined as a function of contact pressure and tool start temperature, taking the process route of hot-stamping into account. Results are compared with literature knowledgeorder to demonstrate the performance of the determination method.
由于成形步骤与连续热处理的有效结合,热冲压已成为汽车工业中生产高强度钢零件的既定技术。首先,将板材加热到高于奥氏体化温度并保持以获得完全奥氏体化的微观结构,然后在成形工具中成形并立即淬火。对于广泛使用的锰硼钢22MnB5,为了达到预期的抗拉强度提高,至少需要27 K/s的冷却速率。这一要求对数值过程模拟提出了很高的要求,以便能够高度确定地预测部件或过程错误的发生。为了实现这一点,局部传热系数的确切知识是必要的,这主要决定了工件和模具内的温度分布。由于目前尚无确定换热系数的标准化测试方法,因此本文提出了一种实用的测试方法。该方法除了使用可分测温印章外,还基于实际实验和迭代数值模拟的紧密耦合。在考虑热冲压工艺路线的情况下,利用本文的方法和工具,可以成功地确定传热系数作为接触压力和工具启动温度的函数。结果与文献知识进行了比较,以证明该方法的有效性。
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引用次数: 1
EFFECT OF COBALT AND TITANIUM ADDITIONS ON CORROSION AND WEAR RESISTANCE OF NICKEL CONTAINING ALUMINUM BRONZES 钴和钛对含镍铝青铜耐蚀性和耐磨性的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3616
Aleattin Kulakli, F. E. Şeşen, Talip Çitrak, Tuba Özeren
CuAl10Ni5Fe4 aluminum bronzes have better corrosion resistance and higher wear resistance at high temperatures compared to other copper alloys. In this study, the effect of cobalt (Co) and titanium (Ti), which were added in the amount of 0.5 % as a grain refiner, on the properties of nickel-containing aluminum bronze (CuAl10Ni5Fe4 alloy) was investigated in cast and forged conditions. The alloys were produced by melting scrap in a metal induction furnace, pouring molten metal into a mould made of steel and hot forging processes. In order to examine the effect of grain refiners on the phase structure of the alloys, microstructural examination was also conducted. Microhardness and mechanical properties were measured using the relevant test devices. Potentiodynamic corrosion tests were performed in a neutral NaCl solution to determine the corrosion rates of the forged alloys. Furthermore, wear behaviour of alloys under a 40 N load was investigated. It has emerged from the general results that cobalt and titanium elements are highly effective in grain size reduction, leading to an improvement in the mechanical properties, corrosion and wear resistance of the CuAl10Ni5Fe4 alloy.
与其他铜合金相比,CuAl10Ni5Fe4铝青铜具有更好的耐蚀性和高温耐磨性。本文研究了在铸造和锻造条件下,以0.5%的晶粒细化剂添加钴(Co)和钛(Ti)对含镍铝青铜(CuAl10Ni5Fe4合金)性能的影响。这些合金是通过在金属感应炉中熔化废料,将熔融金属倒入钢制模具和热锻工艺生产的。为了研究晶粒细化剂对合金相组织的影响,还进行了显微组织检查。采用相应的测试装置测量了显微硬度和力学性能。在中性NaCl溶液中进行动电位腐蚀试验,以确定锻造合金的腐蚀速率。此外,还研究了合金在40n载荷下的磨损行为。从总体结果可以看出,钴和钛元素对CuAl10Ni5Fe4合金的晶粒尺寸减小非常有效,从而提高了CuAl10Ni5Fe4合金的力学性能、耐蚀性和耐磨性。
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引用次数: 0
PHYSICAL MODELING OF HOT PLASTIC DEFORMATION PROCESS OF POWDER HIGH-SPEED STEEL ON THE GLEEBLE 3800 COMPLEX 粉末高速钢在3800复合体上热塑性变形过程的物理建模
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3504
M. Zamozdra, S. Ganin, V. Tsemenko
In the present work, obtained billets from powder high-speed steel by the HIP method. Samples were tested at various speeds and degrees of hot plastic deformation, which are modeled on the Gleeble-3800 complex. The total number of samples is 8. The generalized experimental results cover almost the entire range of high-speed deformation modes of hot rolling mills and can be used to develop technological processes for metal forming when producing blanks for cutting tools in a wide size range.
在本工作中,采用热液相法对粉末高速钢进行了钢坯的制备。样品在不同的速度和热塑性变形程度下进行了测试,这是在Gleeble-3800复合体上建模的。样本总数为8。推广的实验结果几乎涵盖了热轧机高速变形模式的全部范围,可用于开发大尺寸范围内刀具毛坯的金属成形工艺。
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引用次数: 0
The topography change of electrode tips at resistance welding of deep drawn steel DC05+ZE 深拉钢DC05+ZE电阻焊时电极尖端形貌的变化
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3529
M. Kolaříková, L. Kolařík, V. Králík, Jan Sova
During resistance welding, the electrode tips are significantly worn. The amount of wear is strongly dependent on the welded material, the surface treatment of the welded sheet, the thickness of the surface treatment, the welding parameters and, last but not least, especially on the number of performed welds. The paper describes the change in topography (RedLux optical profilometer) and roughness (Mitutoyo roughness tester) of the contact surface of the electrode tip during the wear process (thus depending on the number of welds performed). It also deals with the change of welding parameters due to the change in the size of the actual contact area. Deep drawing steel DC05 + ZE (EN 10152) electrolytically coated with Zn (with a total thickness h = 0.7 mm and a zinc coating thickness of 4.5 μm) was used as the experimental material. The roughness of the contact surface increases evenly. It reaches a maximum after about 100 welds and then decreases. The welding current also increases evenly. It is kept constant between 200 and 350 welds and then grows again.
在电阻焊过程中,电极尖端磨损明显。磨损量在很大程度上取决于焊接材料、焊接板的表面处理、表面处理的厚度、焊接参数,最后但并非最不重要的是,特别是与进行的焊接次数有关。本文描述了在磨损过程中电极尖端接触面的形貌(RedLux光学轮廓仪)和粗糙度(Mitutoyo粗糙度测试仪)的变化(因此取决于所进行的焊接数量)。同时还处理了由于实际接触面积大小的变化而引起的焊接参数的变化。实验材料选用电镀锌深冲钢DC05 + ZE (EN 10152)(总厚度h = 0.7 mm,镀锌层厚度为4.5 μm)。接触面粗糙度均匀增加。在约100次焊接后达到最大值,然后减小。焊接电流也均匀增大。它在200到350个焊缝之间保持恒定,然后再次增长。
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引用次数: 0
COMPARISON OF METHODS FOR DETERMINATION OF SULPHUR IN RECLAIMED sand 再生砂中硫含量测定方法的比较
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3453
J. Vontorová, J. Beňo, Martin Krysmánek, K. Slamová
The article deals with the determination of sulphur contents in different types of foundry furan no-bake reclaims from different suppliers using two different methods – combustion elemental analysis and gravimetrically. The first of these methods is the standard fast instrumental method. The work aimed to prove if it could be replaced by the method of traditional analysis, which does not have high demands on instruments.
本文采用燃烧元素分析和重量法测定了不同供应商不同类型铸造用免烘再生呋喃中硫含量。第一种方法是标准的快速仪器法。这项工作旨在证明它是否可以被对仪器要求不高的传统分析方法所取代。
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引用次数: 0
study of radial-shear rolling features and properties evolution of 1050A aluminum alloy 1050A铝合金径向剪切轧制特征及性能演变研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3467
Yu. V. Gamin, A. Koshmin, A. Dolbachev
The main goal of this study is to analyze the influence of radial-shear rolling (RSR) modes on the structure and properties of 1050A using finite element modeling (FEM) and experimental verification of the results. Ingots with a diameter of 60 mm were obtained, which were rolled into rods with a diameter of 14 mm at different regimes (total elongation ratio µ = 18.4). After rolling, the evolution of the microstructure and mechanical properties of the resulting rods were investigated. It is established that during RSR process the nonuniform change in temperature-velocity and deformation parameters occurs in the volume of deformable body, which determines the forming of gradient spiral structure. FEM was used for good understanding processes of microstructure evolution and properties depending on parameters of RSR methods. Based on the FEM simulation the change in temperature and strain rates in the volume of deformed body at different temperature (T=25 up to 350 °C) was obtained. Depending on the selected temperature-velocity parameters it is possible to obtain a different combination of mechanical properties (UTS ~ 94 up to 20 MPa; YS ~ 88 up to 110 MPa; e = 1 up to 43.5 %). The strength of obtained RSR rods from 1050A alloy at all regimes is significantly higher than the strength of industrial rods in a hot-pressed condition that shows the application prospect of RSR process as efficient method of controlled plastic deformation of aluminum alloys and obtaining long rods.
本研究的主要目的是通过有限元建模(FEM)和实验验证,分析径向剪切轧制(RSR)模式对1050A结构和性能的影响。得到直径为60 mm的铸锭,在不同的轧制条件下轧制成直径为14 mm的棒材(总伸长率µ= 18.4)。研究了轧制后棒材组织和力学性能的演变。结果表明,在RSR过程中,可变形体体积内的温度-速度和变形参数发生了不均匀变化,这决定了梯度螺旋结构的形成。利用有限元方法可以很好地理解随RSR方法参数变化的微观组织演变和性能过程。在有限元模拟的基础上,得到了不同温度(T=25 ~ 350℃)下变形体体积内温度和应变率的变化规律。根据所选择的温度-速度参数,可以获得不同的机械性能组合(UTS ~ 94至20 MPa;YS ~ 88可达110 MPa;E = 1至43.5%)。1050A合金在各种状态下的RSR棒强度均显著高于工业棒材在热压条件下的强度,显示了RSR工艺作为控制铝合金塑性变形和获得长棒材的有效方法的应用前景。
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引用次数: 0
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METAL 2020 Conference Proeedings
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