Laser powder bed fusion (LPBF) manufacturing of Ti64 alloy has long been confronted with the challenges of inferior ductility in formed components and the intractability of eliminating internal defects during the printing process. Current research predominantly addresses these issues through meticulous process parameter optimization, microstructure modulation via alloy composition adjustment, or the application of conventional heat treatment (HT). In this work, a novel combined hot isostatic pressing (HIP) and HT strategy was devised to simultaneously enhance strength and formability of LPBF-fabricated Ti64, and its overall effects were systematically evaluated. Three processing routes—as-received, HIP+HT, and HT + HIP—were compared. Both HIP+HT and HT + HIP treatments reduced internal porosity from 2.54% in the as-received state by approximately 8- and 51-fold, respectively, and decreased the surface roughness variation from 16.7% to 6.3% and 1.6%. Remarkably, ductility was enhanced under both schemes, with the HIP+HT condition achieving an elongation of 16.62%, far exceeding values reported for conventional additive manufacturing and powder-metallurgy Ti64. A quantitative decomposition of multiple strengthening mechanisms revealed how each post-processing sequence tailors phase distribution, grain size, and defect structure to optimize alloy performance. This work establishes a robust framework and theoretical basis for precise compositional control and high-performance manufacturing of Ti64 alloys.
扫码关注我们
求助内容:
应助结果提醒方式:
