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A review on chemical mechanisms of kraft pulping 牛皮纸制浆化学机制综述
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-05-13 DOI: 10.1515/npprj-2023-0015
Gunnar Henriksson, Ulf Germgård, Mikael E. Lindström
Kraft pulping of wood is based on efficient depolymerization and solubilization of lignin, while cellulose is relatively undamaged. Non-cellulose cell wall polysaccharides are however in some cases heavily degraded, especially pectin and to a lesser degree also glucomannan while, xylan is relatively stable. In this mini-review, the most important reactions in lignin and polysaccharide degradation in kraft pulping are described, both the technically favorable and the problematic reactions, and the chemical background to discuss the advantages and drawbacks of the process. An attempt to put the different reactions in the perspective of the goals of the pulping process is made and a special focus is on the development of color in the pulp fiber during the kraft pulping.
木材的牛皮纸制浆是基于木质素的有效解聚和溶解,而纤维素则相对不受破坏。然而,在某些情况下,非纤维素细胞壁多糖会发生严重降解,尤其是果胶,其次是葡甘露聚糖,而木糖则相对稳定。在这篇小型综述中,介绍了牛皮纸制浆过程中木质素和多糖降解的最重要反应,包括技术上有利的反应和有问题的反应,以及讨论工艺优缺点的化学背景。文章试图从制浆工艺目标的角度来看待不同的反应,并特别关注牛皮纸制浆过程中纸浆纤维颜色的发展。
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引用次数: 0
Alkaline treatment and fractionation of OCC for strength improvement 碱性处理和分馏 OCC 以提高强度
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-30 DOI: 10.1515/npprj-2024-0008
M. Nakib Hossen, M. Mostafizur Rahman, Sharmin Islam, M. Sarwar Jahan
The main drawback of recycled fibers is the deterioration of fiber bonding dependent papermaking properties (like tensile, tear and burst indexes) due to the hornification effect, as a results of drying during papermaking. In order to improve the papermaking properties through increasing fiber bonding, an alkaline treatment of Old Corrugated Cardboard (OCC) followed by fractionation were carried out in this investigation. Alkaline treatment dissolved 6.6 % organics (carbohydrates and lignin) and fibers became wider as a results of fiber swelling. The alkali treatment decreased fines from 39.9 % to 28.5 %, consequently, decreased drainage resistance from 26 °SR to 21 °SR. The papermaking properties of OCC pulp increased on alkaline treatment. Fiber fractionation of alkaline treated OCC further increased papermaking properties. At 40 °SR value, the tensile index, burst index and tear index of alkaline treated longer fiber fraction was 49 N m/g, 3.2 kPa m2/g, 7.2 mN m2/g, respectively while it was 40.4 N m/g, 2.1 kPa m2/g and 6.1 kPa m2/g, for non-treated longer fiber fraction, respectively.
回收纤维的主要缺点是在造纸过程中由于干燥而产生的角化效应导致纤维粘结性能(如拉伸、撕裂和爆裂指数)下降。为了通过提高纤维结合力来改善造纸性能,本研究对旧瓦楞纸板(OCC)进行了碱性处理,然后进行了分馏。碱处理溶解了 6.6% 的有机物(碳水化合物和木质素),纤维膨胀后变得更宽。碱处理使细小纤维从 39.9% 降至 28.5%,从而使排水阻力从 26 °SR 降至 21 °SR。碱处理后,OCC 纸浆的造纸性能有所提高。碱处理 OCC 的纤维分馏进一步提高了造纸性能。在 40 °SR 值下,经碱性处理的长纤维部分的拉伸指数、爆裂指数和撕裂指数分别为 49 N m/g、3.2 kPa m2/g、7.2 mN m2/g,而未经处理的长纤维部分的拉伸指数、爆裂指数和撕裂指数分别为 40.4 N m/g、2.1 kPa m2/g、6.1 kPa m2/g。
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引用次数: 0
Rate-dependent tensile properties of paperboard and its plies 纸板及其层压材料随速率变化的拉伸特性
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-27 DOI: 10.1515/npprj-2024-0012
Satyasarathi Poddar, Eskil Andreasson, Mikael Nygårds
Tensile properties of paperboard have been characterized, and it has been shown that paper tensile properties are dependent on the strain rate. Tensile testing was done using strain rates in the range 10−4–3 s−1, which corresponds to crosshead movements ranging from 1 up to 24,000 mm/min, using an electro-mechanical testing machine. Two paperboards, and its free-laid top, middle and bottom plies were characterized in MD and CD. The testing was limited by the maximum crosshead speed of the testing machine. Initially 50 mm (grip to grip) long samples were tested, but to test even higher strain rates also short samples with length of 5 mm were tested. The results showed that ultimate strength increased by 9 % per decade increasing of testing rate, and Young’s modulus increased by 7 %. This shows that the previously reported rule of thumb of 10 % increase of in-plane strength per decade increase of strain rate holds. The testing here shows that this is valid also at strain rates as high as 3 s−1. Moreover, the strain at break in CD for long tensile specimens was observed to decrease when the strain rate exceeded 0.1 s−1, which resulted in straighter crack paths.
对纸板的拉伸特性进行了表征,结果表明纸张的拉伸特性取决于应变速率。拉伸测试使用的应变速率范围为 10-4-3 s-1,相当于使用电动机械试验机进行 1 至 24,000 mm/min 的十字头移动。两张纸板及其自由铺设的上层、中层和底层在 MD 和 CD 中进行了表征。测试受到试验机最大十字头速度的限制。最初测试的是 50 毫米(抓握到抓握)长的样品,但为了测试更高的应变率,还测试了长度为 5 毫米的短样品。结果表明,测试速率每增加 10%,极限强度增加 9%,杨氏模量增加 7%。这表明,之前报道的应变速率每增加 10%,平面内强度增加 10% 的经验法则是正确的。这里的测试表明,当应变速率高达 3 s-1 时,这一规律也是有效的。此外,当应变速率超过 0.1 秒-1 时,CD 长拉伸试样的断裂应变会减小,从而产生更直的裂纹路径。
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引用次数: 0
Analysis of polydisperse polymer adsorption on porous cellulose fibers 多孔纤维素纤维上的多分散聚合物吸附分析
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-26 DOI: 10.1515/npprj-2023-0058
Robert H. Pelton, Abdollah Karami, Jose Moran-Mirabal
The adsorption of cationic water-soluble polymers onto negatively charged porous wood pulp fibers is an essential aspect of papermaking. Adsorption data can be displayed as a direct plot of the amount adsorbed, Γ, versus the amount of polymer added or as an isotherm plot showing the amount adsorbed versus the residual unadsorbed polymer. In either data presentation, the analysis is more transparent if the units of each axis are the same (e.g., mg/g or meq/g), giving dimensionless slopes. Values for Γmax, ΓI, f I , and Γme can be extracted from many isotherms where: Γmax is the maximum capacity of the fibers to adsorb polymer; ΓI is the y-axis isotherm intercept and gives the maximum dose that can be fully adsorbed; f I is the slope of the direct plot at ΓI, and f I is the mass fraction of the added polymer that can access interior (pore) surfaces; and, Γme is the saturated amount of polymer adsorbed on exterior surfaces. Additionally, the molecular weight distribution of the adsorbing polymer in conjunction with the adsorption isotherm can be used to estimate the molecular weight distributions of adsorbed polymer on interior and exterior fiber surfaces as functions of the polymer dose.
阳离子水溶性聚合物在带负电荷的多孔木浆纤维上的吸附是造纸的一个重要方面。吸附数据可以显示为吸附量 Γ 与聚合物添加量的直接对比图,或显示为吸附量与未吸附聚合物残留量的等温线图。无论采用哪种数据表示方式,如果各轴的单位相同(如毫克/克或 meq/克),分析结果就会更加透明,从而得到无量纲斜率。可以从许多等温线中提取 Γmax、ΓI、f I 和 Γme 的值,其中Γmax 是纤维吸附聚合物的最大能力;ΓI 是 Y 轴等温线截距,给出了可完全吸附的最大剂量;f I 是 ΓI 处直接图的斜率,f I 是可进入内部(孔隙)表面的添加聚合物的质量分数;Γme 是吸附在外部表面的聚合物的饱和量。此外,吸附聚合物的分子量分布与吸附等温线相结合,可用于估算纤维内外表面吸附聚合物的分子量分布与聚合物剂量的函数关系。
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引用次数: 0
Influence of spent liquor obtained from SO2–ethanol–water (SEW) fractionation of Eucalyptus on drifting sands stabilization 桉树二氧化硫-乙醇-水(SEW)分馏产生的废液对流沙稳定的影响
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-16 DOI: 10.1515/npprj-2023-0082
Mohammadreza Dehghani Firouzabadi, Aliasghar Tatari
The utilization of mulch stands as a paramount approach in the management of wind erosion and the stabilization of soil and drifting sands. This study aimed to explore the impact of various concentrations of spent liquor (20 %, 30 %, and 50 % v/v) derived from SO2–ethanol–water (SEW) fractionation of Eucalyptus wood on the physical and mechanical properties of sand. These properties encompassed moisture content, thickness, temperature, electrical conductivity (EC), wind erodibility, penetration resistance, and seed germination. The findings revealed that the highest compressive strength (0.76 MPa) was attained with mulch consisting of 50 % SEW spent liquor, resulting in a 3.3-fold increase in penetration resistance compared to the control treatment. Furthermore, the 20 % concentration of spent liquor did not adversely affect the germination of black saxaul (Haloxylon ammodendron), whereas the lowest seed germination rate was associated with the 50 % concentration. Based on the measured parameters, the optimal mulch treatment for stabilizing drifting sands was identified as mulch with a 50 % (v/v) concentration. This study underscores the efficacy of SEW spent liquor in dust control and mitigating its environmental impacts, thus highlighting its potential in sustainable soil management practices.
利用覆盖物是治理风蚀、稳定土壤和流沙的重要方法。本研究旨在探讨桉树木材经二氧化硫-乙醇-水(SEW)分馏后产生的不同浓度废液(20%、30% 和 50% v/v)对沙子物理和机械性能的影响。这些特性包括含水量、厚度、温度、导电率(EC)、风蚀性、抗穿透性和种子发芽率。研究结果表明,含 50% SEW 废液的地膜抗压强度最高(0.76 兆帕),与对照处理相比,抗渗透性提高了 3.3 倍。此外,20%浓度的废液不会对黑刺桐(Haloxylon ammodendron)的发芽造成不利影响,而 50%浓度的废液则会导致种子发芽率最低。根据测得的参数,稳定流沙的最佳地膜处理方法是使用浓度为 50%(v/v)的地膜。这项研究强调了 SEW 废液在粉尘控制和减轻环境影响方面的功效,从而突出了其在可持续土壤管理实践中的潜力。
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引用次数: 0
Strength and thermal insulation properties of foam-formed ceramic fiber paper with different reinforcement methods 采用不同加固方法的泡沫成型陶瓷纤维纸的强度和隔热性能
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-15 DOI: 10.1515/npprj-2023-0086
Fuqing Hou, Nengxin Ding, Huikang Yang, Mengle Huang, Chunhui Zhang
Foam-forming technique imparts ceramic fiber paper with excellent uniformity, low density, and high porosity, but its strength loss must be compensated. Herein, a flexible and rigid foam-formed ceramic fiber network was manufactured by using different strength improvement methods and simultaneously investigated their strength and thermal insulation properties. Sufficient strength (1136 kPa) was achieved by combining Polyvinyl alcohol (PVA) 2 % and Polyester (PET) 3 %. However, the tensile strength of fiber networks would decrease under the contribution of inter-fiber bonding area reduced when the fiber length was longer than 24 mm. Benefiting from the developed flocculation system (aluminum sol-anionic polyacrylamide-carboxymethylcellulose), the strength of the foam-formed ceramic fiber network was 20 kPa, the retention rate increased from 75 % to 88 %, and the average aggregation factor of fillers in the Z direction was 0.67. By adjusting the ratio and Z-directional distribution of functional fillers, the sintered foam-formed paper with a tensile strength of 1300 kPa and compressive strength of 1000 kPa could be obtained. The thermal insulation performance (thermal conductivity 0.03252 W/(m·K)) was similar to the quartz fiber paper reinforced silica airgel, and the flame resistance was better than the commercialized aluminum silicate wool board.
泡沫成型技术使陶瓷纤维纸具有良好的均匀性、低密度和高孔隙率,但其强度损失必须得到补偿。本文采用不同的强度改进方法制造了柔性和刚性泡沫成型陶瓷纤维网络,并同时研究了它们的强度和隔热性能。聚乙烯醇(PVA)2% 和聚酯(PET)3% 的组合达到了足够的强度(1136 kPa)。然而,当纤维长度超过 24 毫米时,纤维网的拉伸强度会因纤维间结合面积的减少而降低。得益于所开发的絮凝系统(铝溶胶-阴离子聚丙烯酰胺-羧甲基纤维素),泡沫陶瓷纤维网络的强度达到了 20 kPa,保留率从 75% 提高到了 88%,填料在 Z 方向上的平均聚集因子为 0.67。通过调整功能填料的比例和 Z 向分布,可获得抗拉强度为 1300 kPa、抗压强度为 1000 kPa 的烧结泡沫成型纸。其隔热性能(导热系数 0.03252 W/(m-K))与石英纤维纸增强的二氧化硅气凝胶相似,阻燃性能优于商品化的硅酸铝棉板。
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引用次数: 0
Production of recycled paper using harmless municipal sludge as a new biomass filler 利用无害市政污泥作为新的生物质填料生产再生纸
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-15 DOI: 10.1515/npprj-2024-0007
Hao Sun, Xiyu Chen, Lingjun Wei, Jieyu Cui, Wanlu Zhang, Longfei Liu
Due to a shortage of resources, exploring new biomass fillers has become critical for paper making. In this study, we reported an eco-friendly strategy for fabricating low-cost and efficient recycled paper with high mechanical properties using corrugated cardboard waste paper and harmless municipal sludge (HMS). First, the characteristics of HMS, including the particle size, pH, specific surface area, organic functional groups and organic component content, were analyzed. Then, the influence of the amount of HMS on the properties of the recycled paper was studied. Finally, the strengthening mechanism of biomass filling recycled paper was discussed. The results showed that HMS, a biomass filler for recycled paper preparation, exhibited excellent physical and chemical properties, with a median particle size of 6.395 μm, a surface area of 39.974 m2 g−1 and organic functional groups. The tensile index of the recycled paper with 30 % HMS was 13.10 Nm/g, which was 16.4 % greater than that of the unfilled paper and showed better thermal stability. This excellent performance could be attributed to the uniform distribution of HMS on the fiber surface, which improved the accessibility of hydrogen bond formation between fibers. Thus, this study proved that HMS was an excellent biomass filler for producing recycled paper.
由于资源短缺,探索新的生物质填料已成为造纸的关键。在这项研究中,我们报告了一种利用瓦楞纸板废纸和无害市政污泥(HMS)制造具有高机械性能的低成本高效再生纸的环保策略。首先,分析了无害市政污泥的粒度、pH 值、比表面积、有机官能团和有机成分含量等特性。然后,研究了 HMS 的用量对再生纸性能的影响。最后,讨论了生物质填充再生纸的强化机理。结果表明,HMS 作为一种用于再生纸制备的生物质填料,具有优异的物理和化学特性,其中位粒径为 6.395 μm,比表面积为 39.974 m2 g-1,并含有有机官能团。含 30% HMS 的再生纸的抗张指数为 13.10 Nm/g,比未填充纸的抗张指数高出 16.4%,并表现出更好的热稳定性。这种优异的性能可归因于 HMS 在纤维表面的均匀分布,从而提高了纤维间形成氢键的可能性。因此,这项研究证明了 HMS 是生产再生纸的一种出色的生物质填料。
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引用次数: 0
Monitoring solids content development in pilot-scale through air drying of tissue paper 通过空气干燥纸巾,监测中试规模的固体含量发展情况
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-15 DOI: 10.1515/npprj-2023-0092
Björn Sjöstrand, Viktor Bergström
This study delves into the dynamic evolution of solids content in a pilot-scale through air drying tissue machine, aiming to enhance comprehension and refine optimization strategies for tissue manufacturing. It focuses on development of solids content throughout the process. Analyzing the interaction between process parameters and solids content provides deeper insights into water removal dynamics. The research employs solid contents monitoring techniques in pilot scale, offering a detailed view of solids content evolution from the wet web’s inception to the final tissue product. It significantly highlights the impact of key parameters, particularly pulp refining, on solids content across all positions of the pilot machine. Additionally, the study emphasizes the influence of vacuum system configurations, identifying the relationship between energy expended in the vacuum system and evaporation energy. Furthermore, the results indicate that compression and air displacement dewatering in vacuum boxes are less speed-sensitive compared to heat-driven evaporation in the TAD- and Yankee cylinders. Solid contents at all positions in the tissue machine correlates between various dewatering elements. Optimizing site-specific dewatering and evaporation strategies can potentially save drying energy in the Yankee drying phase which hold promise for enhanced energy and resource utilization, aligning with demands for sustainable manufacturing practices.
本研究深入探讨了在试验规模的通过空气干燥卫生纸机中固体含量的动态演变,旨在提高对卫生纸生产的理解并完善优化策略。研究重点是整个过程中固体含量的变化。通过分析工艺参数和固体含量之间的相互作用,可以更深入地了解脱水动态。研究采用了中试规模的固体含量监测技术,提供了从湿网开始到最终卫生纸产品的固体含量演变的详细视图。它极大地突出了关键参数(尤其是纸浆磨浆)对中试设备所有位置的固体含量的影响。此外,研究还强调了真空系统配置的影响,确定了真空系统消耗的能量与蒸发能量之间的关系。此外,研究结果表明,与 TAD 和扬克缸中的热驱动蒸发相比,真空箱中的压缩和空气置换脱水对速度的敏感性较低。卫生纸机中各个位置的固体含量与各种脱水元件之间存在关联。优化特定位置的脱水和蒸发策略有可能节省扬克缸干燥阶段的干燥能耗,从而有望提高能源和资源利用率,满足可持续生产实践的要求。
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引用次数: 0
Heterogeneity characterization of commercial structural papers 商业结构论文的异质性特征描述
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-08 DOI: 10.1515/npprj-2023-0080
John Considine, D. Steven Keller, Matthew A. Arvanitis, Xiaoyan Tang
Evaluation of physical and mechanical heterogeneity in commercial paperboards is needed to promote their use in structural applications, especially within the field of packaging. Understanding the range of their behaviors is needed to compete with other materials in the current marketplace and expand in others. This work describes the physical and stiffness heterogeneities of twelve commercial materials using tensile tests in the cross-machine direction and several inverse analyses. The effects of grammage, thickness, and apparent density on tensile stiffness were evaluated in both the linear elastic and nonlinear regimes. Thickness and density provided the best explanation for elastic heterogeneous behavior in most of the materials; local grammage was not the best descriptor for any material. The analyses used here were not able to provide a good explanation of the nonlinear behavior, which was attributed to the development of large shear strains within the materials as they neared failure. This work provides a methodology for additional heterogeneous behavior examinations.
需要对商用纸板的物理和机械异质性进行评估,以促进其在结构应用中的使用,尤其是在包装领域。要想在当前市场上与其他材料竞争并拓展其他市场,就必须了解它们的行为范围。这项研究利用横向拉伸试验和几种逆向分析,描述了 12 种商用材料的物理和刚度异质性。在线性弹性和非线性状态下,评估了克重、厚度和表观密度对拉伸刚度的影响。厚度和密度为大多数材料的弹性异质性行为提供了最佳解释;局部克重不是任何材料的最佳描述指标。此处使用的分析无法很好地解释非线性行为,这归因于材料在接近失效时产生了较大的剪切应变。这项工作为更多的异质行为检查提供了一种方法。
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引用次数: 0
Fabrication of modified lignin-based liquid mulching film and its potential application 改性木质素基液体地膜的制作及其潜在应用
IF 1.2 4区 农林科学 Q3 MATERIALS SCIENCE, PAPER & WOOD Pub Date : 2024-04-02 DOI: 10.1515/npprj-2023-0071
Zhonghua Sun, Jie Liang, Menghua Qin, Ruxia Ning, Xin Liu, Wei Sun, Xiang Li
Liquid mulching film is an emerging film material to replace the traditional plastic film, which causes wide public concern. In this study, a graft copolymer (LS-AA) was synthesized from sodium lignosulfonate (LS) by free radical polymerization, which was added as enhancer to the cationic starch (CS) solutions to obtain the CLA based film. The grafting conditions was optimized by response surface methodology (RSM) for the preparation of LS-AA, after that the LS-AA was characterized by FTIR, XRD, and TG. The highest grafting rate was obtained under the reaction conditions of 80 °C for 2.6 h with the mass ratio of monomer and LS of 5.5/5 at initiator dosage of 1 %. The fabricated liquid mulching film with addition of LS-AA showed outstanding anti-ultraviolet, biodegradation, anti-erosion, which provided theoretical base and practical references for popularizing and application of liquid mulching film in the dust prevention and sand fixation.
液体地膜是替代传统塑料薄膜的新兴薄膜材料,引起了社会的广泛关注。本研究以木质素磺酸钠(LS)为原料,通过自由基聚合合成了接枝共聚物(LS-AA),并将其作为增强剂添加到阳离子淀粉(CS)溶液中,得到了基于 CLA 的薄膜。在制备 LS-AA 的过程中,采用响应面法(RSM)对接枝条件进行了优化,然后通过傅立叶变换红外光谱(FTIR)、X 射线衍射(XRD)和热重分析(TG)对 LS-AA 进行了表征。在单体和 LS 的质量比为 5.5/5、引发剂用量为 1 %、反应温度为 80 ℃、反应时间为 2.6 小时的条件下,接枝率最高。添加了 LS-AA 的液体地膜在抗紫外线、生物降解、抗侵蚀等方面表现突出,为液体地膜在防尘固沙方面的推广应用提供了理论依据和实践参考。
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引用次数: 0
期刊
Nordic Pulp & Paper Research Journal
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