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2017 IEEE Applied Power Electronics Conference and Exposition (APEC)最新文献

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A >98% efficient >150 kRPM high-temperature liquid-cooled SiC VFD for hybrid-electric turbochargers 用于混合动力涡轮增压器的高温液冷SiC VFD效率>98% >150 kRPM
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7931226
T. Beechner, A. Carpenter
This paper presents a high-efficiency, high-speed variable frequency drive (VFD) used in an electrically-assisted turbocharging application with the goal of reducing turbo lag and extracting electrical energy during vehicle braking and deceleration events. To maximize switching frequency and achieve high-temperature operation, SiC MOSFETs are used in lieu of Si IGBTs or MOSFETs. Furthermore, the VFD is cooled using the existing engine coolant loop, which operates near 105 deg. C. Eliminating the need for an additional 65 deg. C liquid cooling loop, which are typical of electric vehicles, significantly reducing system complexity, volume, and weight and simplifying integration. A digital sliding-mode-observer (SMO) was developed to drive the machine at a ramp rate of over 68 kRPM/sec. A dead-time compensation algorithm based upon adaptive notch filters was used to eliminate low-order current harmonics, which can degrade the sensorless control algorithm's performance. Experimental results are presented confirming the VFD's efficiency, dynamic control performance, low-THD load current, and high-temperature operation. Lastly, using a previously developed electro-thermal model, the VFD is extended to higher voltage (450 Vac) motors for application in future vehicle traction drives. The results show that the presented drive exceeds the Department of Energy's targets for traction drives in 2020.
本文介绍了一种用于电动辅助涡轮增压应用的高效、高速变频驱动器(VFD),其目标是在车辆制动和减速事件中减少涡轮滞后并提取电能。为了最大限度地提高开关频率并实现高温工作,使用SiC mosfet代替Si igbt或mosfet。此外,VFD使用现有的发动机冷却液回路进行冷却,该回路在105℃附近工作,无需额外的65℃液体冷却回路,这是电动汽车的典型特征,大大降低了系统的复杂性、体积和重量,并简化了集成。开发了一种数字滑模观测器(SMO),以超过68 kRPM/秒的斜坡速率驱动机器。采用基于自适应陷波滤波器的死区补偿算法消除低阶电流谐波,降低了无传感器控制算法的性能。实验结果证实了变频器的效率、动态控制性能、低thd负载电流和高温运行。最后,使用先前开发的电热模型,VFD扩展到更高电压(450 Vac)的电机,用于未来的车辆牵引驱动。结果表明,目前的驱动超过了能源部2020年牵引驱动的目标。
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引用次数: 7
FEA assisted design and optimization for a highly efficient 22 kW inductive charging system for electric vehicles with large air gap and output voltage variation 基于有限元分析的22 kW大气隙和输出电压变化电动汽车感应充电系统设计与优化
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7931221
Janosch Marquait, Falk Kyburz, C. Mathis, K. Schenk
The design method and optimization of a 22 kW inductive charging system (ICS) for a ground clearance range of 100 mm to 250 mm, a lateral misalignment of ±75 mm in driving direction and ±150 mm transverse to it, is described. The influence on the inductance values as well as the coupling coefficient of the coupler geometry is analyzed using state of the art finite element analysis (FEA) simulation. Additionally, mathematical analysis shows the behavior of the system for different misalignment situations and component tolerances. A fully functional prototype verifies the behavior of the FEA simulation results, the mathematical models and the electrical simulations and demonstrates a DC to DC efficiency of up to 95%.
介绍了一种22kw感应充电系统(ICS)的设计方法和优化方法,该系统的离地间隙为100mm ~ 250mm,驱动方向横向误差为±75mm,横向误差为±150mm。利用最先进的有限元分析(FEA)仿真分析了耦合器几何形状对电感值和耦合系数的影响。此外,数学分析显示了系统在不同的不对中情况和元件公差下的行为。一个功能齐全的样机验证了有限元仿真结果、数学模型和电学仿真的行为,并证明了直流到直流的效率高达95%。
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引用次数: 3
On-line fault diagnosis of multi-phase drives using self-recurrent wavelet neural networks with adaptive learning rates 基于自适应学习率自循环小波神经网络的多相驱动在线故障诊断
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930751
N. Torabi, V. M. Sundaram, H. Toliyat
In this paper, a robust fault diagnosis strategy for open switch faults isolation in multiphase drives using machine learning techniques is designed. An adaptive self-recurrent wavelet neural network as a nonlinear system identifier provides estimate of a nonlinear model to generate appropriate fault symptoms based on the gate signals and actual motor currents. The significant contribution of this work is combining component-based and system-based fault diagnosis methods. A component-based signal is defined as the input of the identifier, while a system-based signal is used as the output. Advantage of the proposed method is the ability of detecting inverter faults in less than one millisecond without deploying extra hardware. This method is applicable in current controlled, speed controlled, and speed sensorless systems. The fault detection scenario is followed by a classifier to locate the fault. Discriminant Analysis and Support Vector Machines have been implemented to identify the fault location. The evaluations are supported by a laboratory setup.
本文设计了一种基于机器学习技术的多相驱动开路故障隔离鲁棒诊断策略。自适应自递归小波神经网络作为非线性系统识别器,提供了一个非线性模型的估计,以产生适当的故障症状基于门信号和实际电机电流。该工作的重要贡献在于将基于组件的故障诊断方法与基于系统的故障诊断方法相结合。基于组件的信号被定义为标识符的输入,而基于系统的信号被用作输出。该方法的优点是能够在不到一毫秒的时间内检测到逆变器故障,而无需部署额外的硬件。该方法适用于电流控制、速度控制和无速度传感器系统。在故障检测场景中,通过分类器对故障进行定位。采用判别分析和支持向量机进行故障定位。这些评估是由实验室装置支持的。
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引用次数: 13
Droop-free distributed control with event-triggered communication in DC micro-grid 基于事件触发通信的直流微电网无下垂分布式控制
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930842
Renke Han, N. L. Diaz Aldana, L. Meng, J. Guerrero, Qiuye Sun
A novel nonlinear droop-free distributed controller is proposed to achieve accurate current sharing and eliminate voltage drops in dc Micro-Grid (MG). Then by introducing the sample and holding scheme, the proposed controller is extended to the event-triggered-based controller which is designed based on the Lyapunov approach to guarantee the global stability and convergence instead of localized stability. Meanwhile, the event-triggered-based controller can considerably reduce the communication traffic and significantly relax the requirement for precise real-time information transmission without sacrificing system performance. An experimental setup is built to validate the effectiveness of the proposed controller by comparing with different controllers and communication strategies.
为了在直流微电网中实现准确的电流共享和消除电压降,提出了一种新型的非线性无下垂分布式控制器。然后通过引入采样和保持方案,将所提出的控制器扩展到基于Lyapunov方法设计的事件触发控制器,以保证全局稳定性和收敛性,而不是局部稳定性。同时,基于事件触发的控制器在不牺牲系统性能的前提下,大大减少了通信流量,大大放松了对信息精确实时传输的要求。通过与不同控制器和通信策略的比较,建立了实验装置来验证所提控制器的有效性。
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引用次数: 10
DC link bus design for high frequency, high temperature converters 用于高频、高温变换器的直流链路总线设计
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930789
J. Stewart, J. Neely, J. Delhotal, J. Flicker
Advancements in IGBT device performance and reliability have been important for widespread electric vehicle (EV) and hybrid electric vehicle (HEV) adoption. However, further improvements in device performance are now limited by silicon's (Si) inherent material characteristics. New improvements are being realized in converter efficiency and power density with wide bandgap materials, such as silicon-carbide (SiC) and gallium nitride (GaN), which permit faster switching frequencies and higher temperature operation. On the horizon are ultra-wide bandgap materials such as aluminum nitride (AlN) and aluminum gallium nitride (AlGaN) which hold the potential to push the envelope further. As device operating temperatures and switching frequencies increase, however, the balance of the power conversion system becomes more important: DC bus design, filter components and thermal management. This paper considers a typical 6-puIse inverter application common in EV and HEV power systems and provides an alternative, cost-effective solution to the design of a low-impedance DC bus. In contrast to systems that use bus bars with film or electrolytic dc link capacitors, the proposed high-frequency (HF) bus design reduces parasitic resistance and inductance, tolerates higher temperature and is potentially scalable to MHz frequencies. A prototype was built and compared in simulation to the DC bus design documented for the 2010 Toyota Prius.
IGBT器件性能和可靠性的进步对于电动汽车(EV)和混合动力汽车(HEV)的广泛采用至关重要。然而,器件性能的进一步改进现在受到硅(Si)固有材料特性的限制。利用碳化硅(SiC)和氮化镓(GaN)等宽带隙材料,转换器效率和功率密度得到了新的改进,这些材料允许更快的开关频率和更高的温度工作。即将出现的是超宽带隙材料,如氮化铝(AlN)和氮化铝镓(AlGaN),它们具有进一步推动极限的潜力。然而,随着器件工作温度和开关频率的增加,功率转换系统的平衡变得更加重要:直流母线设计、滤波器组件和热管理。本文考虑了EV和HEV电源系统中常见的典型6路逆变器应用,并提供了一种低阻抗直流母线设计的替代方案,具有成本效益。与使用带有薄膜或电解直流链路电容的母线的系统相比,所提出的高频(HF)母线设计减少了寄生电阻和电感,可以承受更高的温度,并且可以扩展到MHz频率。建立了一个原型,并在模拟中与2010年丰田普锐斯的直流总线设计进行了比较。
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引用次数: 15
A battery equalizer with zero-current switching and zero-voltage gap among cells based on three-resonant-state LC converters 基于三谐振态LC变换器的零电流开关和电池间零电压间隙电池均衡器
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930920
Yunlong Shang, N. Cui, Qi Zhang, Chenghui Zhang
For the conventional switched capacitor converter (SCC) based equalizers, it is difficult to achieve the full equalization among cells due to the inevitable voltage fall across MOSFET switches. Particularly, when the voltage gap among cells is larger, the balancing efficiency is lower, but the balancing speed gets slower as the voltage gap gets smaller. In order to soften these downsides, this paper proposes a battery equalization topology with zero-current switching (ZCS) and zero-voltage gap (ZVG) among cells based on three-resonant-state SCCs. An additional resonant path is built to release the charge of the capacitor into the inductor in each cycle, which lays the foundations to obtain ZVG among cells, improves the balancing efficiency at a large voltage gap, and increases the balancing speed at a small voltage gap. A four-lithium-ion-cell prototype is applied to validate the theoretical analysis. Experiment results show the proposed topology demonstrates good balancing performance with ZCS and ZVG among cells.
对于传统的基于开关电容变换器(SCC)的均衡器,由于MOSFET开关之间不可避免的电压下降,很难实现单元之间的完全均衡。特别是当电池间电压间隙较大时,平衡效率较低,但平衡速度随着电压间隙的减小而变慢。为了消除这些缺点,本文提出了一种基于三谐振态SCCs的电池均衡拓扑,该拓扑具有零电流开关(ZCS)和零电压间隙(ZVG)。在每个周期内,通过额外的谐振路径将电容器的电荷释放到电感中,为实现电池间的ZVG奠定了基础,提高了大电压间隙下的平衡效率,提高了小电压间隙下的平衡速度。应用一个四锂离子电池原型来验证理论分析。实验结果表明,所提出的拓扑结构在单元间具有良好的ZCS和ZVG平衡性能。
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引用次数: 10
Detailed analysis of a current-doubler rectifier for an LLC resonant converter with high output current 高输出电流LLC谐振变换器用倍流整流器的详细分析
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930935
Simon Nigsch, M. Schlenk, K. Schenk
Current-doubler rectifiers are well-known in conjunction with double ended buck-derived isolated converters. One major purpose for its implementation is the reduction of power losses in the transformer secondary winding. The topic of this paper is an extension to this approach and presents a detailed analysis of a current-doubler rectifier used in an LLC resonant converter. The analysis uses the first harmonic approximation (FHA) approach, which tremendously simplifies the system model, leading to a linear circuit. The design constraints are worked out, such that the converter behavior remains unaltered by adding the current-doubler. By using this type of rectifier, the LLC efficiency can be improved over a traditional approach with a center tapped secondary winding. The secondary side power losses are reduced significantly and the drawback of an unequal coupling between the primary and either one of the two secondary windings is eliminated. Measurements on a prototype verify the analytical and simulation results.
电流倍增整流器是众所周知的与双端buck衍生的隔离转换器一起使用。其实施的一个主要目的是减少变压器二次绕组的功率损耗。本文的主题是对该方法的扩展,并详细分析了用于LLC谐振变换器的倍流整流器。该分析使用了一次谐波近似(FHA)方法,极大地简化了系统模型,从而得到线性电路。设计约束的工作,使变换器的行为保持不变,通过增加电流倍频器。通过使用这种类型的整流器,可以提高有限责任公司的效率比传统的方法与中心抽头二次绕组。二次侧功率损耗显著降低,并且消除了一次绕组和两个二次绕组中的任何一个绕组之间不均匀耦合的缺点。在样机上的测量验证了分析和仿真结果。
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引用次数: 10
High frequency transformer design for modular power conversion from medium voltage AC to 400V DC 高频变压器设计,用于中压交流到400V直流的模块化电源转换
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7931108
Shishuo Zhao, Qiang Li, F. Lee
The paper presents a high frequency modular medium voltage AC (4160 VAC and 13.8 VAC) to low voltage DC (400 VDC) power conditioning system block (PCSB) that are scalable so that they can be used for micro grids of different scale (several-hundred kW to multi-MW). The modular approach is intended to result in higher-volume, lower-cost, less-loss power electronics building blocks that service many applications, such as DC data center and electric vehicle charge station. In this paper, a 225kW, 500 kHz PCSB is demonstrated to direct converter 4160 VAC to 400V DC for a DC date center. WBG power devices and CLLC resonant converter are used to minimize switching related loss at high frequency. The high frequency transformer of CLLC resonant converter is one of the key elements for the proposed modular approach. This paper will focus on high frequency transformer design to realize high-voltage-isolation, high-efficiency and high-density at the same time. Based on a split winding transformer structure, transformer insulation material and dimension parameters are determined referring to insulation standard. Transformer magnetic loss model is reviewed based on which loss design trade-off is carefully analyzed. Finally a 500 kHz transformer prototype has been developed and demonstrated with 30kV isolation capability, whole CLLC resonant converter holds 98% peak efficiency and 48 W/in3 power density.
本文提出了一种可扩展的高频模块化中压交流(4160 VAC和13.8 VAC)到低压直流(400 VDC)电力调节系统模块(PCSB),可用于不同规模(几百千瓦到几兆瓦)的微电网。模块化方法旨在产生更大容量、更低成本、更低损耗的电力电子构建模块,服务于许多应用,如直流数据中心和电动汽车充电站。在本文中,演示了一个225kW, 500khz的PCSB用于直流数据中心的直接转换器4160 VAC到400V DC。采用WBG功率器件和CLLC谐振变换器使高频开关相关损耗最小化。CLLC谐振变换器的高频变压器是实现模块化的关键元件之一。本文将重点研究高频变压器的设计,同时实现高压隔离、高效率和高密度。根据分绕组变压器结构,参照绝缘标准确定变压器绝缘材料和尺寸参数。回顾了变压器的磁损耗模型,并在此基础上详细分析了损耗设计权衡。最后,开发了500khz变压器原型,并演示了30kV隔离能力,整个CLLC谐振变换器具有98%的峰值效率和48 W/in3功率密度。
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引用次数: 47
Leakage current reduction of Z-source four-leg inverter for transformerless pvsystem 无变压器pv系统z源四脚逆变器漏电流减小
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7930721
Xiaoqiang Guo, Ran He
The leakage current reduction is one of the most important issues for transformerless PV systems. The conventional Z-source three-phase PV inverter failed to suppress the leakage current in an effective way. In order to solve the problem, a new modulation strategy for the Z-Source four-leg transformerless PV inverter is proposed in this paper. The common mode loop model presented firstly. And then the common mode voltage behavior and the effect of factors on the leakage current are discussed. A new modulation strategy is proposed to achieve the constant common mode voltage. Therefore, the leakage current can be suppressed effectively. Finally, the proposed strategy is tested, and the results verify the effectiveness of the proposed solution.
漏电电流的减小是无变压器光伏系统的重要问题之一。传统的z源三相光伏逆变器无法有效抑制泄漏电流。为了解决这一问题,本文提出了一种新的z源四支腿无变压器光伏逆变器调制策略。首先给出了共模环模型。然后讨论了共模电压特性和各因素对漏电流的影响。为了实现恒共模电压,提出了一种新的调制策略。因此,可以有效地抑制泄漏电流。最后,对所提策略进行了测试,结果验证了所提方案的有效性。
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引用次数: 4
Reliability study and modelling of IGBT press-pack power modules IGBT压装电源模块可靠性研究与建模
Pub Date : 2017-03-26 DOI: 10.1109/APEC.2017.7931082
H. Long, M. Sweet, E. Narayanan, Gangru Li
The IGBT press-pack provides low inductance and simple module stack for high power and high voltage applications. In this work, the reliability of IGBT Press-Pack power modules is experimentally tested under RBSOA conditions to investigate their limitation and current scalability. The internal current distribution is analyzed by detailed 3D FEM simulation. This work reveals that the uneven distribution of current density is caused by different impedance in each IGBT die current conducting path, due to skin and proximity effects during switching transient. Stray and mutual inductances also affect current paths depending upon the location of IGBT within the package. The unbalanced switching times become larger as the package size increases with more parallel configured IGBTs. By extracting the FEM data into the proposed circuit model, the electrical performance will be discussed in detail.
IGBT压包为高功率和高压应用提供了低电感和简单的模块堆栈。在这项工作中,IGBT压包电源模块的可靠性在RBSOA条件下进行了实验测试,以研究其局限性和当前可扩展性。通过三维有限元模拟详细分析了内部电流分布。这项工作揭示了由于开关瞬态过程中的趋肤效应和邻近效应,导致每个IGBT晶片电流传导路径的阻抗不同,从而导致电流密度分布不均匀。根据IGBT在封装中的位置,杂散和互感也会影响电流路径。随着igbt并行配置数量的增加,不平衡交换时间也随之增加。通过将有限元数据提取到所提出的电路模型中,详细讨论了电路的电气性能。
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引用次数: 6
期刊
2017 IEEE Applied Power Electronics Conference and Exposition (APEC)
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