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2022 5th World Conference on Mechanical Engineering and Intelligent Manufacturing (WCMEIM)最新文献

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Improved Kernel Fuzzy C-Means Clustering Method Based on Smart Grid 基于智能电网的改进核模糊c均值聚类方法
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021356
Shuqi Niu, Zhao Zhang, Xintong Tian, Xueyan Zhao
The improved kernel fuzzy clustering method is used to classify the load data of the smart grid accurately. It lays a good foundation for the subsequent work of power load forecasting and provides a more efficient, safe, and reliable direction for the operation of the power system. Firstly, the collected power load data is preprocessed to reduce data redundancy and improve data quality. Secondly, the kernel fuzzy C-means clustering algorithm based on particle swarm optimization is used to cluster the load data with the same power consumption characteristics. Finally, the improved kernel fuzzy clustering method is compared with the fuzzy C-means clustering method through a simulation example to verify the effectiveness of this method.
采用改进的核模糊聚类方法对智能电网的负荷数据进行准确分类。为后续的电力负荷预测工作奠定了良好的基础,为电力系统的运行提供了更加高效、安全、可靠的方向。首先,对采集到的电力负荷数据进行预处理,减少数据冗余,提高数据质量;其次,采用基于粒子群优化的核模糊c均值聚类算法对具有相同功耗特征的负荷数据进行聚类;最后,通过仿真算例将改进的核模糊聚类方法与模糊c均值聚类方法进行了比较,验证了该方法的有效性。
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引用次数: 0
Dynamic Modelling and Analysis of a Novel Redundantly Actuated Parallel Spindle Head 一种新型冗余驱动并联主轴头的动力学建模与分析
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021492
K. Wang, Zhen He, Chengyang Wu, Fufu Yang, Jun Zhang
Dynamic modelling and analysis are the basis for precise control of mechanical devices. The present aims to provide a dynamic modelling methodology for redundantly actuated parallel spindle head. For this purpose, a novel redundantly actuated parallel spindle head is taken as an example to demonstrate the modelling process. Firstly, the structure of novel redundantly actuated parallel spindle head is described to reveal its topology of 2PRU &(2PRU)R parallel mechanism. Secondly, a close-loop-based kinematic model is constructed to provide kinematic foundation for further dynamic modelling. Thirdly, a comprehensive dynamic model is established by using the principle of virtual work. Based on the established model, the actuated forces are predicted and further optimized by the least 2-norm criterion. Finally, some numerical simulations are carried out to verify the proposed dynamic modelling methodology. The good agreement between the theoretical and numerical results proves the effectiveness of the proposed dynamic model.
动态建模和分析是机械装置精确控制的基础。目前的目的是提供一个动态建模方法的冗余驱动平行主轴头。为此,以一种新型的冗余驱动并联主轴头为例,说明了建模过程。首先,描述了一种新型冗余驱动并联主轴头的结构,揭示了其2PRU &(2PRU)R并联机构的拓扑结构。其次,建立了基于闭环的运动学模型,为进一步的动力学建模提供了运动学基础;第三,利用虚功原理建立了综合的动力学模型。在建立的模型基础上,根据最小2范数准则对驱动力进行预测并进一步优化。最后,进行了数值模拟,验证了所提出的动态建模方法。理论计算结果与数值计算结果吻合较好,证明了所提动力学模型的有效性。
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引用次数: 0
Design and Analysis of a Novel Soft Actuator with High Contraction Ratio Based on Nested Structure 基于嵌套结构的新型高收缩比软作动器设计与分析
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021383
Qing Zhu, Yitian Li, Qingyun Liu, Mengqian Tian
Considering the drawbacks of existing soft actuators used in narrow unstructured space, such as lower expansion ratio and smaller driving force, a soft actuator with high stretch-draw ratio is designed in this paper. Based on TPU(Thermoplastic polyurethanes) airbags, the actuator is designed by the use of nested structure combined with rope mechanism, which achieves a large expansion ratio (115%) on the premise of ensuring the rest size of the actuator. Then, according to the structural characteristics of the actuator, the static driving characteristics of TPU airbag and rope mechanism of the actuator are deduced by analytical and geometric methods. So the static model of output force of the actuator is obtained. Finally, a modeling method of using displacement-driven variable load instead of rope mechanism to construct simulation model is proposed. This research lays the foundation for the follow-up study of the actuator's dynamic characteristics and control strategy.
针对现有软作动器在狭窄的非结构化空间中使用时膨胀比较低、驱动力较小的缺点,设计了一种高拉伸比的软作动器。执行机构以TPU(热塑性聚氨酯)安全气囊为基础,采用嵌套结构结合绳机构设计,在保证执行机构剩余尺寸的前提下,实现了较大的膨胀比(115%)。然后,根据执行机构的结构特点,采用解析和几何方法推导了TPU气囊和执行机构绳机构的静态驱动特性。得到了作动器输出力的静态模型。最后,提出了用位移驱动变载荷代替绳索机构构建仿真模型的建模方法。本研究为后续的作动器动态特性和控制策略的研究奠定了基础。
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引用次数: 0
Order Priority Decision of Manufacturing Enterprises: An Improved Delphi-AHP-TOPSIS Methodology 制造企业订单优先决策:一种改进的Delphi-AHP-TOPSIS方法
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021417
Yuanhao Hu, Lei Xu, Junbai Zhong, Han Gao, Zongliang Mou
Aiming at the problems of low production efficiency and high manufacturing cost caused by the disorder of order sorting in manufacturing enterprises. This paper presents an improved Delphi-AHP-TOPSIS method. Firstly, Delphi method is used to determine the main evaluation criteria and sub-criterion by experts. Secondly, the analytic hierarchy process (AHP) is used to compare each index. After that, the relative weight of the criteria is determined through the subjective judgment of many expert. Thirdly, the decision-making scheme is scored and ranked based on the technique for order preference by similarity to ideal solution (TOPSIS). Finally, the improved method is compared with the single AHP or TOPSIS method by introducing the adjacent scheme differentiation method. The simulation results have shown that the improved Delphi-AHP-TOPSIS method proposed in this paper can effectively guide manufacturing enterprises to make order priority decisions.
针对制造企业订单排序混乱造成的生产效率低、制造成本高的问题。本文提出了一种改进的Delphi-AHP-TOPSIS方法。首先采用德尔菲法,由专家确定主评价标准和子评价标准;其次,采用层次分析法(AHP)对各指标进行比较。然后,通过众多专家的主观判断,确定各标准的相对权重。第三,基于与理想解相似度排序偏好技术(TOPSIS)对决策方案进行评分和排序。最后,通过引入相邻方案微分法,将改进后的方法与单一AHP或TOPSIS方法进行了比较。仿真结果表明,本文提出的改进的Delphi-AHP-TOPSIS方法能够有效地指导制造企业进行订单优先级决策。
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引用次数: 0
Vision-driven High Precision Positioning Method for Bracket Assembly with Industrial Robot 工业机器人支架装配的视觉驱动高精度定位方法
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021493
Cheng-Cheng Li, Q. Bi
The quality of the bracket assembly is an important guarantee for the successful launch of the rocket. The assembly accuracy of the bracket installed inside rockets is affected by bracket pose estimation, robot grasping, and positioning. We have proposed a recognition and pose estimation algorithm that integrates 2D and 3D vision to improve the bracket assembly accuracy. A position-based visual servo bracket grasping method is used to avoid the poor absolute positioning accuracy of the industrial robot. Then a small field-of-view vision system was established to achieve precise positioning of the bracket. We also developed a quick and precise hole detection algorithm based on YOLOv5 and caliper vision operator to compensate for the absolute positioning error of industrial robots. With the help of a vision servo grasping strategy and high precision re-positioning algorithm, the bracket's assembly hole positioning accuracy can finally reach 0.05mm. It is worth mentioning that the methods proposed in this paper have been successfully applied in the flexible automatic assembly line of the brackets used in rockets.
支架总成的质量是火箭成功发射的重要保证。火箭内支架的装配精度受支架位姿估计、机器人抓取和定位等因素的影响。为了提高支架装配精度,我们提出了一种结合二维和三维视觉的识别和姿态估计算法。针对工业机器人绝对定位精度差的问题,提出了一种基于位置的视觉伺服支架抓取方法。然后建立一个小型视场视觉系统,实现支架的精确定位。为了弥补工业机器人的绝对定位误差,我们还开发了一种基于YOLOv5和卡钳视觉算子的快速精确的孔检测算法。借助视觉伺服抓取策略和高精度再定位算法,支架的装配孔定位精度最终可达到0.05mm。值得一提的是,本文提出的方法已成功地应用于火箭支架柔性自动装配线。
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引用次数: 0
Estimation of near-surface NO2 based on TROPOMI and provincial control stations' data using machine learning 基于TROPOMI和省级测控站数据的近地表NO2机器学习估算
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021549
F. Deng, Yijian Chen, Lanhui Li, Cong Wang, Luwei Cao, Chaofeng Peng
Near-surface nitrogen dioxide NO2 concentration is an essential indicator for ambient air quality monitoring. In this study, the extreme gradient boosting (XGBoost) algorithm and random forest algorithm in machine learning are used to combine the TROPOspheric Monitoring Instrument(TROPOMI) high-resolution remote sensing images, meteorological and other auxiliary data with ground-level NO2 concentration monitoring data (including national and provincial control stations) to construct a dataset of estimation samples and conduct research on estimating the near-surface NO2 concentration on a grid with a spatial precision of 0.05° in Sichuan Province. According to the ten-fold cross-validation results of the test and training sets, the XGBoost model has better accuracy and generalization performance (R2=0.875, RMSE=4.774 ug/m3), In addition, SHapley Additive exPlanation(SHAP) was employed after its development, which showed that TROPOMI satellite data contributed the most to the near-surface NO2 estimation. By contrasting the results with the data set using only national control stations, we can see that after including the atmospheric monitoring data from provincial control stations, the estimated NO2 concentration near the ground is more consistent with the data distribution of ground monitoring stations. Moreover, the spatial distribution of concentration is more continuous and homogeneous, providing essential support for local governments to regulate the atmospheric environment precisely.
近地表二氧化氮NO2浓度是环境空气质量监测的重要指标。本研究利用机器学习中的极限梯度增强(XGBoost)算法和随机森林算法,结合对流层监测仪器(TROPOMI)高分辨率遥感影像,利用气象等辅助资料,结合地面NO2浓度监测数据(包括国家级和省级控制站),构建估算样本数据集,开展空间精度为0.05°的网格化四川省近地表NO2浓度估算研究。测试集和训练集的十倍交叉验证结果表明,XGBoost模型具有更好的精度和泛化性能(R2=0.875, RMSE=4.774 ug/m3),并且在开发后采用SHapley Additive exPlanation(SHAP),表明TROPOMI卫星数据对近地表NO2估算贡献最大。通过与仅使用国家控制站的数据对比,我们可以看到,在纳入省级控制站的大气监测数据后,近地面NO2浓度估计值与地面监测站的数据分布更加一致。浓度的空间分布更具有连续性和均匀性,为地方政府对大气环境进行精准调控提供了必要的支撑。
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引用次数: 0
Design and implementation of super BOM based on dynamic library table 基于动态库表的超级BOM的设计与实现
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021497
FanFan, Yan Rong
In the product lifecycle, there exist multi-view Boms for different departments and functions. Each department in the custom when the BOM is not a unified specification design and management, and for different products of different enterprise each department involved in custom BOM. BOM attribute column is also a dynamic variable, most enterprises for BOM custom is still adopt the way of print before the department and the department of information sharing. Therefore, this paper proposes a concept of super BOM table, which can dynamically generate each business BOM table to meet the customization requirements of each department for BOM table. In addition, this paper also designs a super BOM creation platform based on B/S architecture to realize the paperless management of BOM., and proposes a new database access development mode for dynamic table building behavior. The last part of the article takes the machine tool product of A company as an example to test the related functions of the web platform. Practice has proved that the design and implementation of super-BOM based on dynamic library table makes the way of customized BOM more standardized and convenient, realizes the paperless management of BOM information, and greatly improves the management level of BOM table in enterprises.
在产品生命周期中,存在针对不同部门和功能的多视图bom。各个部门在定制BOM时没有统一的规范设计和管理,并且针对不同企业的不同产品各个部门都涉及到定制BOM。BOM属性列也是一个动态变量,大多数企业对于BOM定制仍然是采用部门打印前和部门信息共享的方式。因此,本文提出了超级BOM表的概念,可以动态生成各个业务BOM表,以满足各个部门对BOM表的定制需求。此外,本文还设计了一个基于B/S架构的超级BOM生成平台,实现了BOM的无纸化管理。提出了一种针对动态表构建行为的数据库访问开发新模式。文章的最后部分以A公司的机床产品为例,对web平台的相关功能进行了测试。实践证明,基于动态库表的超级BOM的设计与实现,使定制BOM的方式更加规范和便捷,实现了BOM信息的无纸化管理,极大地提高了企业BOM表的管理水平。
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引用次数: 0
An Improved SURF Algorithm with FREAK Descriptor for BGA Component Image Stitching 一种改进的带有FREAK描述符的SURF算法用于BGA分量图像拼接
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021511
F. Chen, Jielin Deng
This paper presents an image stitching method of BGA component for industrial operation. The mounter is the core equipment of the surface mount system, and it currently has no way to place components larger than the camera's field of view. Therefore, a high-speed image stitching method of BGA component is still not available. In this method, the hu invariant moment is used to determine the overlapping area of the image and reduce the range of feature point extraction. After obtaining the feature points, the differences between the SIFT (Scale Invariant Features Transform) algorithm, the SURF (Speeded Up Robust Features) algorithm and the improved SURF algorithm are compared. The improved SURF algorithm combines the SURF feature extraction method and the FREAK (Fast Retina Keypoint) descriptor is developed. After the feature points are processed by BFMather matching and RANSAC algorithm, the image transformation matrix of the two images is calculated. Finally, the perspective transformation is performed on the image to complete the image stitching. This image stitching method is shown to be simple and effective for high-speed industrial application. The procedure taken can be extended to other similar IC component and to other machine.
提出了一种适用于工业操作的BGA分量图像拼接方法。贴片机是表面贴装系统的核心设备,目前还没有办法放置比相机视场更大的组件。因此,目前还没有一种基于BGA分量的高速图像拼接方法。该方法利用hu不变矩来确定图像的重叠区域,减小特征点提取的范围。在获得特征点后,比较了SIFT (Scale Invariant Features Transform)算法、SURF (accelerated Robust Features)算法和改进SURF算法的差异。将SURF特征提取方法与FREAK (Fast Retina Keypoint)描述符相结合,提出了改进的SURF算法。对特征点进行BFMather匹配和RANSAC算法处理后,计算两幅图像的图像变换矩阵。最后对图像进行透视变换,完成图像拼接。该图像拼接方法简单有效,适合高速工业应用。所采取的程序可以推广到其他类似的集成电路元件和其他机器。
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引用次数: 1
Research on Structure Optimization and Internal flow of Cyclone in Catalytic Cracking Device 催化裂化装置旋流器结构优化及内部流动研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021489
Wang Wan-lin
The third stage cyclone (TTS) in the catalytic cracking device is the pivotal part to separate and recover catalyst particles, and it can ensure the normal operation of follow-up process. Internal flow patterns in it are particularly important for the selection and use of the equipment. In this paper, the structure parameters of the PV third stage cyclone of 2.8 million tons/year catalytic cracking device in a chemical plant are determined. Simulation of the turbulent 3D flow has been done with Reynolds stress model (RSM) and discrete phase model (DPM). Velocity and pressure drop patterns in the cyclone, effects of the inlet duct dimension on the separation performance and pressure drop, and the motion and separation efficiency of different diameter particles were analyzed. The results indicate that the flow field inside the cyclone forms a typical Rankin vortex flow pattern, and simulated pressure drops agree well with experimental results, which validates the numerical simulation method. When the inlet area is unchanged, the separation efficiencies first increase and then decrease with the increase of inlet height, and the optimal ratio of inlet height to cyclone's body diameter is 0.58. The migration trajectory of small particles have great randomness, and they are easy to escape from the vortex finder affected by the gas flow. The large particles rotate along the relatively large diameter and can be separated well. These results can provide the reference for the flow mechanism analysis and the industrial application of TTS.
催化裂化装置中的三级旋流器(TTS)是分离和回收催化剂颗粒的关键部件,是后续工艺正常运行的保证。其中的内部流动模式对设备的选择和使用尤为重要。对某化工厂280万吨/年催化裂化装置PV三级旋流器的结构参数进行了确定。采用雷诺应力模型(RSM)和离散相模型(DPM)对三维湍流流动进行了模拟。分析了旋风分离器内的速度和压降规律,入口管道尺寸对分离性能和压降的影响,以及不同粒径颗粒的运动和分离效率。结果表明,旋流器内部流场形成典型的Rankin涡型,模拟压降与实验结果吻合较好,验证了数值模拟方法的有效性。在进口面积不变的情况下,随着进口高度的增加,分离效率先增加后降低,进口高度与旋流器体径的最佳比值为0.58。小颗粒的迁移轨迹具有很大的随机性,容易受到气流的影响而从涡流探测器中逃逸。大颗粒沿较大的直径旋转,可以很好地分离。研究结果可为TTS的流动机理分析和工业应用提供参考。
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引用次数: 0
The Research of Droppable Ballast Device of Manned Submersible based on Computer-aided Ergonomics design 基于计算机辅助工效学设计的载人潜水器可落碴装置研究
Pub Date : 2022-11-18 DOI: 10.1109/WCMEIM56910.2022.10021460
Ren Yu-gang, Zhang Han-Bin, Shi Xian-peng
Aimed at the practical application problems of droppable ballast device, Through the design method of ergonomics and closely combining with the practical application, Carrying out the optimization and research of droppable ballast device base on the “JIAOLONG” Manned Submersible. On the basis of analyzing the application of typical characteristics of droppable ballast device in China and overseas, especially for the working condition and structural characteristics of “JIAOLONG” Manned Submersible, We carried out the design improvements, And the introduction of CAD / CAM / CAE technology in the design of computer-aided design, Finally, the key components are analyzed and studied. It has important practical significance through optimization of key technologies and equipment designed to operate on the body of the “JIAOLONG” manned submersibles to carry out
针对可降碴装置的实际应用问题,通过人机工程学的设计方法,并紧密结合实际应用,在“蛟龙”号载人潜水器上开展了可降碴装置的优化研究。在分析国内外可降压装置典型特点应用的基础上,特别针对“蛟龙”号载人潜水器的工况和结构特点,进行了设计改进,并在计算机辅助设计中引入CAD / CAM / CAE技术,最后对关键部件进行了分析研究。通过对关键技术和装备的优化设计,在“蛟龙”号载人潜水器本体上进行操作,具有重要的现实意义
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引用次数: 0
期刊
2022 5th World Conference on Mechanical Engineering and Intelligent Manufacturing (WCMEIM)
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