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An explainable artificial intelligence‐based approach for reliable damage detection in polymer composite structures using deep learning 基于人工智能的可解释方法,利用深度学习对聚合物复合材料结构进行可靠的损伤检测
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29055
Muhammad Muzammil Azad, Heung Soo Kim
Artificial intelligence (AI) techniques are increasingly used for structural health monitoring (SHM) of polymer composite structures. However, to be confident in the trustworthiness of AI models, the models must be reliable, interpretable, and explainable. The use of explainable artificial intelligence (XAI) is critical to ensure that the AI model is transparent in the decision‐making process and that the predictions it provides can be trusted and understood by users. However, existing SHM methods for polymer composite structures lack explainability and transparency, and therefore reliable damage detection. Therefore, an interpretable deep learning model based on an explainable vision transformer (X‐ViT) is proposed for the SHM of composites, leading to improved repair planning, maintenance, and performance. The proposed approach has been validated on carbon fiber reinforced polymers (CFRP) composites with multiple health states. The X‐ViT model exhibited better damage detection performance compared to existing popular methods. Moreover, the X‐ViT approach effectively highlighted the area of interest related to the prediction of each health condition in composites through the patch attention aggregation process, emphasizing their influence on the decision‐making process. Consequently, integrating the ViT‐based explainable deep‐learning model into the SHM of polymer composites provided improved diagnostics along with increased transparency and reliability.Highlights Autonomous damage detection of polymer composites using vision transformer based deep learning model. Explainable artificial intelligence by highlighting region of interest using patch attention. Comparison with the existing state of the art structural health monitoring methods.
人工智能(AI)技术越来越多地用于聚合物复合结构的结构健康监测(SHM)。然而,要对人工智能模型的可信度充满信心,模型必须是可靠、可解释和可解释的。可解释人工智能(XAI)的使用对于确保人工智能模型在决策过程中的透明性以及其提供的预测结果可以被用户信任和理解至关重要。然而,现有的聚合物复合结构 SHM 方法缺乏可解释性和透明度,因此无法进行可靠的损伤检测。因此,我们提出了一种基于可解释视觉变换器(X-ViT)的可解释深度学习模型,用于复合材料的 SHM,从而改进维修规划、维护和性能。所提出的方法已在具有多种健康状态的碳纤维增强聚合物(CFRP)复合材料上进行了验证。与现有的流行方法相比,X-ViT 模型具有更好的损伤检测性能。此外,X-ViT 方法通过斑块关注聚集过程,有效地突出了与复合材料中每种健康状况预测相关的关注区域,强调了它们对决策过程的影响。因此,将基于 ViT 的可解释深度学习模型集成到聚合物复合材料的 SHM 中,不仅提高了诊断效率,还增加了透明度和可靠性。利用补丁关注突出感兴趣区域,实现可解释的人工智能。与现有的先进结构健康监测方法进行比较。
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引用次数: 0
HDPE crystalline lamellae in composites involving pyrolytic carbon black: Effect on elastic modulus 热解炭黑复合材料中的高密度聚乙烯结晶层:对弹性模量的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.28986
I. C. P. Diby, N. Belkhiri, B. Nohair, M. Kazeruni, E. Ruiz, S. Kaliaguine
In order to predict the mechanical behavior of particle reinforced polymer composites, it is crucial to study changes in polymer phase distribution upon interaction with the load in the undeformed state. In this work, HDPE composites reinforced with pyrolytic carbon black (rCBNF) particles, including some rCB modified by mild air oxidation (rCBF), which enabled the aggregation of residual chemisorbed rubber at the surface, examined in a previous work. The development of lamellar morphology induces conformational behaviors resulting from interactions fillers/polymer chains. These interactions cannot be determined by DSC alone but involve short‐range FTIR and Raman and long‐range XRD models. The Raman crystalline content of HDPE was significantly reduced by the presence rCBFs and N330, which varied with lamellar morphology. This process involves the displacement of crystalline lamellae into sublayers by nucleation and crystal growth, resulting in the release of linker molecules, limiting entanglement and improving the elastic properties of the amorphous phase. A significant amount of amorphous phase was produced with N330 and oxidized rCBFs, in which the carbon surface was free of residual rubber. Mechanical tensile tests showed an improvement in the elastic modulus of composites containing these fillers.Highlights N330 and oxidized rCBFs have surface free of the residual rubber contained in rCBNF. Significant reduction in the Raman crystallinity of HDPE with rCBF and N330. Reduction varies with lamellar size through nucleation and crystal growth. Strong release of the tie molecule improves the elastic modulus of HDPE/rCBF. Improved mechanical tensile properties of HDPE/rCBF and HDPE/N330.
为了预测颗粒增强聚合物复合材料的机械行为,研究未变形状态下与载荷相互作用时聚合物相分布的变化至关重要。在这项研究中,使用热解炭黑(rCBNF)颗粒增强了高密度聚乙烯(HDPE)复合材料,其中包括一些经过轻度空气氧化改性的 rCB(rCBF),这种改性使残留的化学吸附橡胶聚集在表面。片状形态的形成诱发了填料/聚合物链相互作用所产生的构象行为。这些相互作用不能仅通过 DSC 来确定,而是涉及短程傅立叶变换红外光谱和拉曼光谱以及长程 XRD 模型。高密度聚乙烯的拉曼结晶含量因 rCBFs 和 N330 的存在而显著降低,并随层状形态的变化而变化。这一过程包括通过成核和晶体生长将结晶薄片移位到亚层中,从而释放链接分子,限制缠结并改善无定形相的弹性特性。N330 和氧化 rCBF 产生了大量无定形相,其中碳表面没有残留橡胶。机械拉伸测试表明,含有这些填料的复合材料的弹性模量有所提高。亮点 N330 和氧化的 rCBF 表面不含 rCBNF 中的残余橡胶。含有 rCBF 和 N330 的高密度聚乙烯的拉曼结晶度显著降低。通过成核和晶体生长,降低程度随薄片尺寸而变化。扎带分子的强烈释放改善了高密度聚乙烯/rCBF 的弹性模量。改善高密度聚乙烯/rCBF 和高密度聚乙烯/N330 的机械拉伸性能。
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引用次数: 0
The effect of nickel‐titanium alloy particles on the vibration response and the mechanical properties of carbon fiber laminates 镍钛合金颗粒对碳纤维层压板振动响应和机械性能的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29056
Meng Cao, Jian Zang, Shuo Wang, Xuyuan Song, Zhijian Wang, Yewei Zhang
This study discussed the effects of different contents of Nickel‐titanium alloy particles (NiTip) on the vibration properties of carbon fiber reinforced polymers (CFRP) and further verified the test results by dynamic mechanical analysis tests while analyzing the effects of NiTip on the thermal stability of CFRP. The test results showed that 1.0 vol% of NiTip was the most effective in reducing the vibration transmission rate of the CFRP while improving its thermal stability. The modal of the CFRP composite cantilever beam is analyzed using the finite element method. In addition, the mechanical properties of CFRP with different NiTip contents were tested, including tensile, flexural, interlaminar shear and impact properties. The test results showed that 1.0 vol% of NiTip was most effective in improving the flexural properties, tensile properties and interlayer shear properties of CFRP. At the same time, 3.0 vol% of NiTip was most effective in improving the impact properties of CFRP. In addition, the fracture surfaces of CFRP reinforced with different NiTip contents were microanalysed to elucidate the enhancement mechanism. This study developed a multifunctional composite material with both vibration damping and high performance. These results provide essential guidelines for the optimal design and application of NiTip reinforced composites in vibration control, structural and aerospace applications.Highlights The effects of different Nickel‐titanium alloy particles (NiTip) levels on the vibration and mechanical properties of carbon fiber reinforced polymers (CFRP) were investigated. The influence of NiTip addition on the loss factor and thermal stability of CFRP was evaluated. SEM images were used to analyze the influence mechanism of uniform dispersion of NiTip on the reduction of vibration transmission rate of CFRP and the improvement of mechanical properties of CFRP.
本研究讨论了不同含量的镍钛合金颗粒(NiTip)对碳纤维增强聚合物(CFRP)振动性能的影响,并通过动态力学分析测试进一步验证了测试结果,同时分析了 NiTip 对 CFRP 热稳定性的影响。测试结果表明,1.0 vol% 的 NiTip 能最有效地降低 CFRP 的振动传递率,同时提高其热稳定性。采用有限元法分析了 CFRP 复合材料悬臂梁的模态。此外,还测试了不同 NiTip 含量的 CFRP 的力学性能,包括拉伸、弯曲、层间剪切和冲击性能。测试结果表明,1.0 vol% 的 NiTip 能最有效地改善 CFRP 的弯曲性能、拉伸性能和层间剪切性能。同时,3.0 Vol% 的 NiTip 对改善 CFRP 的冲击性能最为有效。此外,还对不同 NiTip 含量增强的 CFRP 的断裂面进行了显微分析,以阐明其增强机制。这项研究开发出了一种兼具减振和高性能的多功能复合材料。研究重点 研究了不同镍钛合金颗粒(NiTip)含量对碳纤维增强聚合物(CFRP)振动和机械性能的影响。评估了添加 NiTip 对 CFRP 的损耗因子和热稳定性的影响。利用 SEM 图像分析了 NiTip 均匀分散对降低 CFRP 振动传递率和改善 CFRP 力学性能的影响机理。
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引用次数: 0
Influence of alumina and PMMA on mechanical properties and aging behavior of 3D printed PLA composites: A comparative study 氧化铝和 PMMA 对 3D 打印聚乳酸复合材料机械性能和老化行为的影响:比较研究
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29000
Ramasamy Nallamuthu, Arunkumar Thirugnanasamabandam, Kumaran Kadirgama, William Chong, Geethapriyan Thangamani, Abdullah Alarifi
This study intends to investigate the mechanical, thermal, and aging behaviors of 3D‐printed PLA (polylactic acid)‐blend with 10% polymethyl methacrylate (PMMA) and 10% alumina polymer composites for biomedical applications using compressive, DSC, and DMA analysis. The experimental results revealed that aged PLA blend with alumina samples increased compressive strength by 60.1% and 37.8% during hydrolytic and enzymatic degradation, respectively, compared to aged PLA samples. Also, it was reported that the PLA blend with PMMA samples increased compressive strength by 51.1% and 24% after hydrolytic and enzymatic degradation, respectively, as compared to aged PLA samples. Furthermore, DSC analysis revealed that alumina blended samples had a higher Tg than pure PLA and PMMA blended samples. In addition, DMA investigation revealed that the Tg of aged neat PLA, PLA/PMMA, and PLA/alumina increased by 4.38%, 4.8%, and 4.6%, respectively, compared to unaged polymer composites. Additionally, PLA/alumina‐aged samples exhibited stronger aging properties than neat PLA and PLA/PMMA blended‐aged samples. It was reported that the weight loss of PLA/Alumina was lowered by 10.7% and 15.6% compared to aged PLA/PMMA samples, for hydrolytic and enzymatic aging respectively. It was found that PLA alumina has better mechanical, thermal, and degradation resistance than PLA materials.Highlights Alumina and PMMA materials were blended with PLA. Examined the aging and mechanical properties of PLA blended composites. Utilized hydrolytic and enzymatic aging for biomedical applications. Evaluated mechanical strength performance of aged and unaged samples. DSC and DMA were utlised for this research.
本研究旨在利用压缩、DSC 和 DMA 分析方法,研究用于生物医学应用的 3D 打印聚乳酸(PLA)--与 10% 聚甲基丙烯酸甲酯(PMMA)和 10% 氧化铝聚合物的混合物的机械、热和老化行为。实验结果表明,与老化的聚乳酸样品相比,老化的聚乳酸与氧化铝混合样品在水解和酶降解过程中的抗压强度分别提高了 60.1%和 37.8%。另据报道,与老化聚乳酸样品相比,聚乳酸与 PMMA 混合样品在水解和酶降解后的抗压强度分别提高了 51.1%和 24%。此外,DSC 分析表明,氧化铝混合样品的 Tg 值高于纯聚乳酸和 PMMA 混合样品。此外,DMA 研究表明,与未老化的聚合物复合材料相比,老化的纯聚乳酸、聚乳酸/PMMA 和聚乳酸/氧化铝的 Tg 分别增加了 4.38%、4.8% 和 4.6%。此外,与纯聚乳酸和聚乳酸/PMMA 混合老化样品相比,聚乳酸/氧化铝老化样品具有更强的老化性能。据报道,与老化的聚乳酸/PMMA 样品相比,水解老化和酶老化的聚乳酸/氧化铝重量损失分别降低了 10.7% 和 15.6%。研究发现,聚乳酸氧化铝比聚乳酸材料具有更好的机械性能、耐热性和耐降解性。研究了聚乳酸混合复合材料的老化和机械性能。利用水解和酶老化技术进行生物医学应用。评估老化和未老化样品的机械强度性能。在这项研究中使用了 DSC 和 DMA。
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引用次数: 0
Effect of ramie fiber and graphene oxide on the development of PCL‐based materials: Micro‐composites, nanocomposites and hierarchical 苎麻纤维和氧化石墨烯对 PCL 基材料开发的影响:微复合材料、纳米复合材料和分层复合材料
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.28989
Luanna V. Cesario, Edson A. dos Santos Filho, Gabriel Matheus Pinto, Karina L. F. Cardoso, Natália F. Braga, Guilhermino J. M. Fechine, Laura H. de Carvalho
In recent years, the demand for environmentally sustainable materials has led to the exploration of biodegradable composites as alternatives to fossil‐based polymeric matrices. Among these, poly‐ε‐caprolactone (PCL) has emerged for its versatility and broad applicability. However, challenges such as limited mechanical strength and thermal stability demand innovative approaches for enhancement. This study focuses on the development and characterization of hierarchical composites of PCL, ramie fibers, and graphene oxide (GO) to address these challenges. Differential scanning calorimetry (DSC), x‐ray diffraction (XRD), contact angle, surface energy, mechanical properties (impact and tensile), scanning electron microscopy (SEM), and ecotoxicity assays were employed for evaluation. Results indicate that the inclusion of GO and ramie fibers alters the thermal properties, increasing melting enthalpy and crystallinity due to GO's nucleating effect and fiber‐induced steric hindrance. Increased hydrophilicity and surface free energy suggest enhanced biodegradation potential. Ecotoxicity tests confirm non‐toxicity, while SEM reveals low interfacial adhesion between the fiber and matrix. Tensile tests reveal no synergistic effects, although GO enhances biodegradation without compromising mechanical integrity. The presence of GO and ramie fibers does not induce toxicity, as evidenced by normal seedling growth. While hybridization does not significantly impact mechanical properties, GO offers avenues for enhancing biodegradability and expanding ramie fiber applications. This study highlights the impacts of filler integration on the properties of PCL, indicating pathways for tailored material design aimed at sustainable solutions.
近年来,由于对环境可持续材料的需求,人们开始探索生物可降解复合材料,以替代化石基聚合物基材。其中,聚ε-己内酯(PCL)因其多功能性和广泛适用性而崭露头角。然而,由于其机械强度和热稳定性有限,因此需要采用创新方法来提高其性能。本研究侧重于 PCL、苎麻纤维和氧化石墨烯(GO)分层复合材料的开发和表征,以应对这些挑战。研究采用了差示扫描量热法 (DSC)、X 射线衍射 (XRD)、接触角、表面能、机械性能(冲击和拉伸)、扫描电子显微镜 (SEM) 和生态毒性检测等方法进行评估。结果表明,由于 GO 的成核效应和纤维引起的立体阻碍,GO 和苎麻纤维的加入改变了热性能,提高了熔化焓和结晶度。亲水性和表面自由能的增加表明生物降解潜力增强。生态毒性测试证实其无毒性,而扫描电子显微镜则显示纤维与基质之间的界面粘附力较低。拉伸测试表明,尽管 GO 增强了生物降解性,但并没有影响机械完整性,因此没有协同效应。从幼苗的正常生长情况来看,GO 和苎麻纤维的存在不会产生毒性。虽然杂化不会对机械性能产生重大影响,但 GO 为提高生物降解性和扩大苎麻纤维的应用范围提供了途径。本研究强调了填料整合对 PCL 性能的影响,为旨在实现可持续解决方案的定制材料设计指明了道路。
{"title":"Effect of ramie fiber and graphene oxide on the development of PCL‐based materials: Micro‐composites, nanocomposites and hierarchical","authors":"Luanna V. Cesario, Edson A. dos Santos Filho, Gabriel Matheus Pinto, Karina L. F. Cardoso, Natália F. Braga, Guilhermino J. M. Fechine, Laura H. de Carvalho","doi":"10.1002/pc.28989","DOIUrl":"https://doi.org/10.1002/pc.28989","url":null,"abstract":"In recent years, the demand for environmentally sustainable materials has led to the exploration of biodegradable composites as alternatives to fossil‐based polymeric matrices. Among these, poly‐ε‐caprolactone (PCL) has emerged for its versatility and broad applicability. However, challenges such as limited mechanical strength and thermal stability demand innovative approaches for enhancement. This study focuses on the development and characterization of hierarchical composites of PCL, ramie fibers, and graphene oxide (GO) to address these challenges. Differential scanning calorimetry (DSC), x‐ray diffraction (XRD), contact angle, surface energy, mechanical properties (impact and tensile), scanning electron microscopy (SEM), and ecotoxicity assays were employed for evaluation. Results indicate that the inclusion of GO and ramie fibers alters the thermal properties, increasing melting enthalpy and crystallinity due to GO's nucleating effect and fiber‐induced steric hindrance. Increased hydrophilicity and surface free energy suggest enhanced biodegradation potential. Ecotoxicity tests confirm non‐toxicity, while SEM reveals low interfacial adhesion between the fiber and matrix. Tensile tests reveal no synergistic effects, although GO enhances biodegradation without compromising mechanical integrity. The presence of GO and ramie fibers does not induce toxicity, as evidenced by normal seedling growth. While hybridization does not significantly impact mechanical properties, GO offers avenues for enhancing biodegradability and expanding ramie fiber applications. This study highlights the impacts of filler integration on the properties of PCL, indicating pathways for tailored material design aimed at sustainable solutions.","PeriodicalId":20375,"journal":{"name":"Polymer Composites","volume":"207 1","pages":""},"PeriodicalIF":5.2,"publicationDate":"2024-09-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142253708","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of coupling agent 2,3,4,5‐tetrafluorobenzoic acid modification on dielectric energy storage properties of PVDF/PMMA‐BaTiO3 nanocomposite films 偶联剂 2,3,4,5-四氟苯甲酸改性对 PVDF/PMMA-BaTiO3 纳米复合薄膜电能存储特性的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29058
Weiji Li, Xinrui Yan, Lu Ye, Changning Ran, Yue Zhang, Ruiqi He, Bixuan Zhu, Yu He, Jiacheng Guo, Hongwei Li, Jianjun Zhang, Sude Ma
In this paper, the carboxylic acid modifier 2,3,4,5‐tetrafluorobenzoic acid (F4C) was used to modify the BaTiO3 (BT) nanoparticles, which acted as a coupling agent. The modified BT(F4CBT) nanoparticles, polyvinylidene fluoride (PVDF), and polymethylmethacrylate (PMMA) were used to make the modified nanocomposite films: PVDF/PMMA‐F4C‐BaTiO3 nanocomposite films. The unmodified BT nanoparticles were used to make the unmodified nanocomposite films: PVDF/PMMA‐BaTiO3 nanocomposite films. The modification effect of the F4C resulted in an increase in the amount of β‐phase and γ‐phase, a decrease in the amount of α‐phase, and a decrease in the overall crystallinity of the PVDF‐based nanocomposite films. The dielectric constant of the PVDF/PMMA‐F4C‐BaTiO3 nanocomposite films reached a maximum value of 16.7 at a frequency of 100 Hz at 4 wt% F4C, which was 40.3% higher than that of the unmodified PVDF/PMMA‐BaTiO3 films. The F4C content of 2 wt% PVDF/PMMA‐F4C‐BaTiO3 nanocomposite films showed the lowest dielectric loss of 0.055, which was 56.7% lower than the unmodified PVDF/PMMA‐BaTiO3 films. The breakdown strength of the PVDF/PMMA‐F4C‐BaTiO3 nanocomposite films increased and then decreased with the increase of the F4C content, and the highest breakdown strength was 2800 kV/cm at 4 wt% F4C, which was 55.6% higher than the unmodified PVDF/PMMA‐BaTiO3 films. The charging density of the PVDF/PMMA‐F4C‐BaTiO3 nanocomposite films reached a maximum value of 20.65 J/cm3 at 4 wt% F4C content, which was 394% higher than the unmodified PVDF/PMMA‐BaTiO3 films.Highlights Modification of ceramic nanoparticles with carboxylic acid coupling agent. The dielectric properties of the modified nanocomposite film were significantly improved. Maximum polarization and charge/discharge density were greatly improved by coupling agent modification.
本文采用羧酸改性剂 2,3,4,5-四氟苯甲酸(F4C)对 BaTiO3(BT)纳米粒子进行改性,并以其作为偶联剂。改性后的 BT(F4CBT)纳米粒子、聚偏氟乙烯(PVDF)和聚甲基丙烯酸甲酯(PMMA)被用来制作改性纳米复合膜:PVDF/PMMA-F4C-BaTiO3 纳米复合薄膜。未经改性的 BT 纳米粒子用于制作未经改性的纳米复合薄膜:PVDF/PMMA-BaTiO3 纳米复合薄膜。F4C的改性效果使β相和γ相的含量增加,α相的含量减少,PVDF基纳米复合薄膜的整体结晶度降低。当 F4C 含量为 4 wt% 时,PVDF/PMMA-F4C-BaTiO3 纳米复合薄膜的介电常数在 100 Hz 频率下达到最大值 16.7,比未改性的 PVDF/PMMA-BaTiO3 薄膜的介电常数高 40.3%。F4C 含量为 2 wt% 的 PVDF/PMMA-F4C-BaTiO3 纳米复合薄膜的介电损耗最低,为 0.055,比未改性的 PVDF/PMMA-BaTiO3 薄膜低 56.7%。PVDF/PMMA-F4C-BaTiO3纳米复合薄膜的击穿强度随F4C含量的增加而先增大后减小,在F4C含量为4 wt%时,击穿强度最高,为2800 kV/cm,比未改性的PVDF/PMMA-BaTiO3薄膜高55.6%。当 F4C 含量为 4 wt% 时,PVDF/PMMA-F4C-BaTiO3 纳米复合薄膜的充电密度达到最大值 20.65 J/cm3,比未改性的 PVDF/PMMA-BaTiO3 薄膜高出 394%。改性纳米复合薄膜的介电性能显著提高。耦合剂改性大大提高了最大极化和充放电密度。
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引用次数: 0
Study on Mode I interlaminar fracture behavior of automated fiber placement in situ consolidation thermoplastic composite considering the influence of roller compaction pressure 考虑压路机压实压力影响的自动纤维铺放原位固结热塑性复合材料的 I 型层间断裂行为研究
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29050
Chen Liu, Chen He, Zhongfeng Zou, Yong Li
This study delved into the Mode I fracture behavior of laser‐assisted automated fiber placement (AFP) in situ consolidated thermoplastic composite laminates under different curing pressures. In compliance with ASTM D5528 standards, T700 carbon fiber reinforced polyether ether ketone (T700‐CF/PEEK) double cantilever beam (DCB) specimens were fabricated and segregated into three test groups subjected to distinct roller pressures: DCB‐100N, DCB‐500N, and DCB‐1500N. The fracture toughness of these specimens was then inversely characterized by employing an optimized ASTM‐based data reduction methodology. A kind of tri‐linear cohesive zone model (CZM) incorporating the fracture process zone (FPZ) length was developed to simulate delamination behavior, showing good agreement between experimental results and simulation predictions. Compared with the other two test groups, DCB‐1500N specimens have more inter‐laminar bridging fibers and higher propagated toughness. Although the length of fiber bridging area is shorter, the fiber bridging density is higher, so the influence of fiber bridging on toughness is more pronounced in the DCB‐1500N specimens. This study provides theoretical guidance for the impact resistance design of thermoplastic composites (TPCs), offering valuable insights into the intrinsic relationship between material processing and fracture damage mechanisms.Highlights Explore the characteristic interlaminar fracture behavior of thermoplastic laminates made by AFP under different curing pressures. Develop a more accurate tri‐linear CZM model to describe the plastic deformation at crack tips and fiber bridging during the delamination process. Unveil the intrinsic relationship between AFP curing pressure and ductile fracture mechanism of thermoplastic composites.
本研究探讨了激光辅助自动纤维铺放(AFP)原位固化热塑性复合材料层压板在不同固化压力下的模式 I 断裂行为。按照 ASTM D5528 标准,制作了 T700 碳纤维增强聚醚醚酮(T700-CF/PEEK)双悬臂梁(DCB)试样,并将其分为三组,分别置于不同的滚筒压力下进行测试:DCB-100N、DCB-500N 和 DCB-1500N。然后采用基于 ASTM 数据还原法的优化方法对这些试样的断裂韧性进行反向表征。开发了一种包含断裂过程区(FPZ)长度的三线性内聚区模型(CZM)来模拟分层行为,结果表明实验结果与模拟预测之间具有良好的一致性。与其他两个试验组相比,DCB-1500N 试样具有更多的层间桥接纤维和更高的传播韧性。虽然纤维桥接区的长度较短,但纤维桥接密度较高,因此纤维桥接对韧性的影响在 DCB-1500N 试样中更为明显。该研究为热塑性复合材料(TPC)的抗冲击设计提供了理论指导,对材料加工与断裂损伤机制之间的内在关系提供了有价值的见解。 亮点 探索不同固化压力下 AFP 制成的热塑性层压板的层间断裂行为特征。建立更精确的三线性 CZM 模型,以描述分层过程中裂纹尖端和纤维桥接处的塑性变形。揭示 AFP 固化压力与热塑性复合材料韧性断裂机制之间的内在关系。
{"title":"Study on Mode I interlaminar fracture behavior of automated fiber placement in situ consolidation thermoplastic composite considering the influence of roller compaction pressure","authors":"Chen Liu, Chen He, Zhongfeng Zou, Yong Li","doi":"10.1002/pc.29050","DOIUrl":"https://doi.org/10.1002/pc.29050","url":null,"abstract":"<jats:label/>This study delved into the Mode I fracture behavior of laser‐assisted automated fiber placement (AFP) in situ consolidated thermoplastic composite laminates under different curing pressures. In compliance with ASTM D5528 standards, T700 carbon fiber reinforced polyether ether ketone (T700‐CF/PEEK) double cantilever beam (DCB) specimens were fabricated and segregated into three test groups subjected to distinct roller pressures: DCB‐100N, DCB‐500N, and DCB‐1500N. The fracture toughness of these specimens was then inversely characterized by employing an optimized ASTM‐based data reduction methodology. A kind of tri‐linear cohesive zone model (CZM) incorporating the fracture process zone (FPZ) length was developed to simulate delamination behavior, showing good agreement between experimental results and simulation predictions. Compared with the other two test groups, DCB‐1500N specimens have more inter‐laminar bridging fibers and higher propagated toughness. Although the length of fiber bridging area is shorter, the fiber bridging density is higher, so the influence of fiber bridging on toughness is more pronounced in the DCB‐1500N specimens. This study provides theoretical guidance for the impact resistance design of thermoplastic composites (TPCs), offering valuable insights into the intrinsic relationship between material processing and fracture damage mechanisms.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>Explore the characteristic interlaminar fracture behavior of thermoplastic laminates made by AFP under different curing pressures.</jats:list-item> <jats:list-item>Develop a more accurate tri‐linear CZM model to describe the plastic deformation at crack tips and fiber bridging during the delamination process.</jats:list-item> <jats:list-item>Unveil the intrinsic relationship between AFP curing pressure and ductile fracture mechanism of thermoplastic composites.</jats:list-item> </jats:list>","PeriodicalId":20375,"journal":{"name":"Polymer Composites","volume":"30 1","pages":""},"PeriodicalIF":5.2,"publicationDate":"2024-09-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142253707","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comparative study on the thermomechanical properties of polymeric nanocomposites incorporating single, mixed, and hybrid nanofillers 关于含有单一、混合和混合纳米填料的聚合物纳米复合材料热力学性质的比较研究
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29003
Amir Reza Fatolahi, Yousef Ghanbari, Hadi Khoramishad, L. F. M. da Silva
A comparative analysis was conducted among nanocomposites fabricated using pristine multi‐walled carbon nanotubes (MWCNTs), iron oxide nanoparticles (Fe3O4), MWCNT/Fe3O4 hybrid nanofillers, and a mixture of MWCNTs and Fe3O4 nanoparticles with varying nanofiller contents. MWCNT/Fe3O4 hybrid nanofillers with significant magnetic properties were synthesized using a chemical coating method to reinforce the epoxy polymer. Characterization techniques, including transmission electron microscopy, energy‐dispersive x‐ray spectroscopy, and Fourier transform infrared spectroscopy, confirmed the successful attachment of Fe3O4 nanoparticles onto MWCNTs. Various solvents and sonication parameters were employed to improve the dispersion quality of nanofillers within the epoxy matrix, and their collective impact on the thermomechanical properties of nanocomposites was investigated. The results showed that nanocomposites containing MWCNT/Fe3O4 hybrid nanofillers dispersed using chloroform and optimized sonication parameters exhibited 5%, 9%, 32%, and 46% improvements in tensile strength and 11%, 20%, 38%, and 50% improvements in elastic modulus compared to those fabricated with mixed nanofillers, pristine MWCNTs, Fe3O4 nanoparticles, and the neat epoxy, respectively. These nanocomposites also experienced considerable enhancements in thermal stability parameters. Field‐emission scanning electron microscopy was also used to evaluate the dispersion quality and failure mechanisms. The results of this study can be applied in industries that require controllable magnetic properties.Highlights Confirmed successful attachment of Fe3O4 nanoparticles onto MWCNTs. Sonication parameters considerably affected thermomechanical properties. Chloroform showed the highest improvement in thermomechanical properties. The improvements were due to the high dispersion quality assessed by FESEM. Hybrid nanofillers showed superior properties than single and mixed fillers.
对使用原始多壁碳纳米管 (MWCNT)、氧化铁纳米粒子 (Fe3O4)、MWCNT/Fe3O4 混合纳米填料以及不同纳米填料含量的 MWCNT 和 Fe3O4 纳米粒子混合物制造的纳米复合材料进行了比较分析。采用化学涂层法合成了具有显著磁性能的 MWCNT/Fe3O4 混合纳米填料,以增强环氧聚合物。透射电子显微镜、能量色散 X 射线光谱和傅立叶变换红外光谱等表征技术证实,Fe3O4 纳米粒子成功附着在 MWCNT 上。研究人员采用了不同的溶剂和超声参数来改善纳米填料在环氧基体中的分散质量,并研究了它们对纳米复合材料热机械性能的共同影响。结果表明,与使用混合纳米填料、原始 MWCNTs、Fe3O4 纳米粒子和纯环氧树脂制造的纳米复合材料相比,使用氯仿和优化的超声参数分散含有 MWCNT/Fe3O4 混合纳米填料的纳米复合材料的拉伸强度分别提高了 5%、9%、32% 和 46% ,弹性模量分别提高了 11%、20%、38% 和 50% 。这些纳米复合材料的热稳定性参数也有显著提高。此外,还使用场发射扫描电子显微镜评估了分散质量和失效机制。本研究的结果可应用于需要可控磁性能的行业。 亮点 证实 Fe3O4 纳米粒子成功附着在 MWCNTs 上。超声参数极大地影响了热机械性能。氯仿对热机械性能的改善最大。这些改善归功于 FESEM 评估的高分散质量。混合纳米填料的性能优于单一填料和混合填料。
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引用次数: 0
Understanding the impact of different nanofillers on electrical, thermal, and surface properties of corona‐aged silicone rubber nanocomposites 了解不同纳米填料对电晕老化硅橡胶纳米复合材料的电性能、热性能和表面性能的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29065
N. Kavitha, J. Manoj Dhivakar, N. P. G. Bhavani, Ramanujam Sarathi, Stefan Kornhuber
In the present work, the impact of corona aging on the dielectric, thermal, and surface properties of silicone rubber filled with different nanofillers such as alumina (Al2O3), aluminum trihydrate (ATH), boron nitride (BN), and titania (TiO2) are studied. The surface degradation of the silicone rubber nanocomposites after corona aging is evaluated through contact angle measurement, atomic force microscopy (AFM) studies, and by water droplet‐initiated corona inception voltage studies. Alumina filled silicone rubber shows less reduction in surface and hydrophobic properties after corona aging. Water droplet initiated corona inception voltage (CIV) under negative DC voltage is much higher than under positive DC and AC voltages. Al2O3/TiO2‐ filled silicone rubber samples show better CIV performance. The Dielectric Response Spectroscopy (DRS) indicates that TiO2 filled silicone rubber insulating material possesses higher permittivity at lower frequencies. Boron nitride added composites have high thermal conductivity whereas ATH filled silicone rubber composites shows higher decay rate, as observed through laser‐induced thermography studies. A significantly high surface leakage current is observed in all samples after corona aging. The Space Charge Limited Current (SCLC) studies clearly indicate that inclusion of nano‐fillers resulted in an increase in crossover voltage and trap density values compared to base silicone rubber.Highlights Al2O3 filled silicone rubber exhibits lower surface roughness even after corona aging. High thermal conductive composites show better performance even after corona aging. ATH, and BN filled silicone rubber have improved thermal conductivity by 35.2% and 76.3%. TiO2 filler added silicone rubber exhibits high permittivity with low tan δ. Al2O3 filled silicone rubber has minimal surface and volume leakage current Crossover voltage and the trap density get enhanced on addition of fillers to the base polymer.
在本研究中,研究了电晕老化对填充了不同纳米填料(如氧化铝(Al2O3)、三水铝(ATH)、氮化硼(BN)和二氧化钛(TiO2))的硅橡胶的介电性能、热性能和表面性能的影响。通过接触角测量、原子力显微镜(AFM)研究和水滴引发的电晕瞬时电压研究,评估了硅橡胶纳米复合材料在电晕老化后的表面降解情况。电晕老化后,氧化铝填充硅橡胶的表面和疏水性降低较少。在负直流电压下,水滴引发的电晕瞬时电压 (CIV) 远高于正直流电压和交流电压。Al2O3/TiO2- 填充硅橡胶样品显示出更好的 CIV 性能。介电响应光谱(DRS)表明,TiO2 填充硅橡胶绝缘材料在较低频率下具有较高的介电常数。通过激光诱导热成像研究观察到,添加氮化硼的复合材料具有较高的热导率,而填充 ATH 的硅橡胶复合材料则具有较高的衰减率。电晕老化后,在所有样品中都能观察到明显较高的表面泄漏电流。空间电荷限制电流(SCLC)研究清楚地表明,与基底硅橡胶相比,纳米填料的加入导致了交叉电压和陷阱密度值的增加。即使经过电晕老化,高导热复合材料也能表现出更好的性能。ATH 和 BN 填充硅橡胶的导热性分别提高了 35.2% 和 76.3%。添加了 TiO2 填料的硅橡胶显示出较高的介电常数和较低的 tan δ。添加了 Al2O3 填料的硅橡胶具有最小的表面和体积泄漏电流 在基础聚合物中添加填料后,交叉电压和阱密度都得到了提高。
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引用次数: 0
Investigation on damage behaviors of carbon fiber‐reinforced nylon 6 thermoplastic composite laminates using acoustic emission and digital image correlation techniques 利用声发射和数字图像相关技术研究碳纤维增强尼龙 6 热塑性复合材料层压板的损伤行为
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-13 DOI: 10.1002/pc.29063
Jixin Zhu, Kejun Hu, Wenqin Han, Qinghe Shi, Yingming Wang, Fengling Zhao, Fuxian Zhu
The objective of this paper is to analyze the mechanical properties and damage mechanisms of carbon fiber‐reinforced polyamide thermoplastic composite laminates. Four specimens with different ply orientations were designed for open‐hole tensile experiments, and interlaminar toughness experiments including double cantilever beam and end‐notched flexural were carried out. The experimental process was monitored synchronously using acoustic emission, and the strain field changes of the tensile specimens were captured using digital image correlation technology. The unsupervised clustering of the peak frequencies of the acoustic emission signals based on the K‐means++ algorithm was employed to ascertain the peak frequency ranges corresponding to the various damage modes. Typical signals from different specimens were selected, and the gray wolf algorithm was used to optimize the variational modal parameters to decompose the signals. The waveform characteristics, frequency components, and Hilbert spectra of each damage mode were given. The correlation analysis of the intrinsic mode function (IMF) components of the same damage in different specimens demonstrated that the IMF components exhibited high similarity. By analyzing the time series changes in the energy of each damage mode in different specimens, the contribution of different damage modes to the evolution of laminated plate damage was evaluated.Highlights The mechanical properties of CF/PA6 laminates were investigated based on open‐hole tensile specimens and pre‐cracked delamination specimens. Unsupervised clustering of AE peak frequencies using K‐means++ to establish the relationship between peak frequencies and damage patterns. AE counts and cumulative energy were used to assess damage evolution. By identifying a single damage signal and providing a more intuitive treatment of the damage energy evolution.
本文旨在分析碳纤维增强聚酰胺热塑性复合材料层压板的力学性能和损伤机理。设计了四种不同层向的试样进行开孔拉伸实验,并进行了层间韧性实验,包括双悬臂梁和端面缺口弯曲实验。实验过程采用声发射进行同步监测,并利用数字图像相关技术捕捉拉伸试样的应变场变化。基于 K-means++ 算法对声发射信号的峰值频率进行无监督聚类,以确定各种损伤模式对应的峰值频率范围。选取不同试样的典型信号,利用灰狼算法优化变模态参数,对信号进行分解。给出了每种损伤模式的波形特征、频率成分和希尔伯特频谱。对不同试样中相同损伤的本征模态函数(IMF)分量进行的相关性分析表明,IMF 分量具有很高的相似性。通过分析不同试样中每种损伤模式能量的时间序列变化,评估了不同损伤模式对层压板损伤演变的贡献。 重点研究内容 基于开孔拉伸试样和预裂纹分层试样,研究了 CF/PA6 层压板的力学性能。使用 K-means++ 对 AE 峰值频率进行无监督聚类,以确定峰值频率与损伤模式之间的关系。AE 计数和累积能量用于评估损伤演变。通过识别单一损伤信号,对损伤能量演变进行更直观的处理。
{"title":"Investigation on damage behaviors of carbon fiber‐reinforced nylon 6 thermoplastic composite laminates using acoustic emission and digital image correlation techniques","authors":"Jixin Zhu, Kejun Hu, Wenqin Han, Qinghe Shi, Yingming Wang, Fengling Zhao, Fuxian Zhu","doi":"10.1002/pc.29063","DOIUrl":"https://doi.org/10.1002/pc.29063","url":null,"abstract":"<jats:label/>The objective of this paper is to analyze the mechanical properties and damage mechanisms of carbon fiber‐reinforced polyamide thermoplastic composite laminates. Four specimens with different ply orientations were designed for open‐hole tensile experiments, and interlaminar toughness experiments including double cantilever beam and end‐notched flexural were carried out. The experimental process was monitored synchronously using acoustic emission, and the strain field changes of the tensile specimens were captured using digital image correlation technology. The unsupervised clustering of the peak frequencies of the acoustic emission signals based on the K‐means++ algorithm was employed to ascertain the peak frequency ranges corresponding to the various damage modes. Typical signals from different specimens were selected, and the gray wolf algorithm was used to optimize the variational modal parameters to decompose the signals. The waveform characteristics, frequency components, and Hilbert spectra of each damage mode were given. The correlation analysis of the intrinsic mode function (IMF) components of the same damage in different specimens demonstrated that the IMF components exhibited high similarity. By analyzing the time series changes in the energy of each damage mode in different specimens, the contribution of different damage modes to the evolution of laminated plate damage was evaluated.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>The mechanical properties of CF/PA6 laminates were investigated based on open‐hole tensile specimens and pre‐cracked delamination specimens.</jats:list-item> <jats:list-item>Unsupervised clustering of AE peak frequencies using K‐means++ to establish the relationship between peak frequencies and damage patterns.</jats:list-item> <jats:list-item>AE counts and cumulative energy were used to assess damage evolution.</jats:list-item> <jats:list-item>By identifying a single damage signal and providing a more intuitive treatment of the damage energy evolution.</jats:list-item> </jats:list>","PeriodicalId":20375,"journal":{"name":"Polymer Composites","volume":"66 1","pages":""},"PeriodicalIF":5.2,"publicationDate":"2024-09-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142253710","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Polymer Composites
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