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Effect of environmental temperature and semi‐crystalline order on the toughening of polyamide 1010 by 2D nanomaterials 环境温度和半结晶阶次对二维纳米材料增韧聚酰胺 1010 的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29019
Gabriel M. Pinto, Emna Helal, Hélio Ribeiro, Eric David, Nicole R. Demarquette, Guilhermino J. M. Fechine
By incorporating nanomaterials into polymer matrices, nanocomposites can be produced with enhanced properties, combining the ease of processing thermoplastics with the superior physical characteristics of nanoparticles. In this study, fully bio‐based polyamide 1010 was used as the polymer matrix, with graphene oxide (GO), hexagonal‐boron nitride (h‐BN), and molybdenum disulfide (MoS2), both individually and in hybrids, serving as fillers. The tensile behavior of these nanocomposites was evaluated at room temperature and −40 °C, along with their morphology and microstructure. Results showed that the nanomaterials slightly shifted the polymer's crystallization temperature upward, indicating a small nucleating effect, but also hindered the development of crystalline domains, reducing the crystallization kinetics. Despite no change in the final crystalline form, nanocomposites with h‐BN and MoS2 showed lower microstructural order as evidenced by XRD. Regarding tensile behavior, GO provided the greatest toughening at room temperature due to its larger lateral dimensions and good chemical affinity with the matrix. However, at low temperatures, h‐BN‐based nanocomposites maintained the toughening effect better than GO‐based ones. This can be attributed to the lower order of the polymer's semi‐crystalline structure promoted by h‐BN, allowing greater energy dissipation. Surprisingly, hybrid fillers did not exhibit synergistic effects, with one nanomaterial hampering the effect of the other. However, SEM analysis indicated that the fracture mechanisms of the nanocomposites remained unchanged from the neat polymer, which makes them interesting options for applications that require desirable mechanical properties at a wide temperature range.Highlights GO showed the best toughening of polyamide 1010 at room temperature. Toughening at room temperature is mainly due to nanomaterials physical traits. Most nanofillers lowered polyamide's overall microstructural order. Toughening at −40 °C is mainly due to lower microstructural order.
通过在聚合物基体中加入纳米材料,可以生产出性能更强的纳米复合材料,将热塑性塑料的易加工性与纳米粒子的优异物理特性结合起来。本研究以完全生物基的聚酰胺 1010 为聚合物基体,以氧化石墨烯(GO)、六方氮化硼(h-BN)和二硫化钼(MoS2)单独或混合作为填料。对这些纳米复合材料在室温和 -40 °C 下的拉伸行为及其形态和微观结构进行了评估。结果表明,纳米材料使聚合物的结晶温度略微上移,表明其具有微小的成核效应,但同时也阻碍了结晶畴的形成,降低了结晶动力学。尽管最终的结晶形式没有改变,但从 XRD 中可以看出,含有 h-BN 和 MoS2 的纳米复合材料显示出较低的微观结构有序性。在拉伸行为方面,由于 GO 的横向尺寸较大,且与基体的化学亲和性较好,因此其在室温下的韧性最大。然而,在低温条件下,h-BN 基纳米复合材料比 GO 基纳米复合材料能更好地保持增韧效果。这可能是由于 h-BN 促进了聚合物半结晶结构的低阶化,从而允许更大的能量耗散。令人惊讶的是,混合填料并没有表现出协同效应,一种纳米材料阻碍了另一种纳米材料的效果。不过,扫描电镜分析表明,纳米复合材料的断裂机制与纯聚合物相比没有变化,这使它们成为需要在宽温度范围内具有理想机械性能的应用领域的有趣选择。室温下增韧的主要原因是纳米材料的物理特性。大多数纳米填料都降低了聚酰胺的整体微结构有序性。-40°C下的增韧主要是由于微观结构阶次降低。
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引用次数: 0
LLDPE/TiO2 composites with high UV aging resistance and mechanical properties by controlling the alumina coating on TiO2 通过控制二氧化钛上的氧化铝涂层实现高抗紫外线老化性能和机械性能的低密度聚乙烯/二氧化钛复合材料
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29045
Yanqin Shi, Yiyi Zhao, Meng Ma, Si Chen, Huiwen He, Yulu Zhu, Xu Wang
For preparing high performance LLDPE film, the photocatalytic activity and the UV absorption capacity of TiO2 were regulated by the alumina coating content on the surface of TiO2. Alumina‐coated TiO2 was prepared by the chemical liquid deposition method, and characterized by element analysis, TGA, FTIR, and morphology observation. The alumina coating layer had been proven to covalently bind to the surface of TiO2 through AlOTi bonds, which formed a continuous and dense coating layer, followed by forming a loose flocculent coating layer with the increase of alumina content. The alumina coating layer could significantly reduce the formation of carbonyl group on the LLDPE chains, and enhance UV aging resistance of LLDPE by inhibiting the photocatalytic activity of TiO2. Moreover, the dispersion of alumina‐coated TiO2 in the LLDPE matrix was improved. Thus, the transmittance of LLDPE/alumina‐coated TiO2 composites was reduced and the whiteness was improved. Importantly, the continuous and dense alumina coating layer was enough to inhibit the photocatalysis effect of TiO2 on LLDPE. The further increase of alumina coating content reduced the UV absorption capacity of alumina‐coated TiO2 and its compatibility with the LLDPE matrix. Therefore, the best alumina coating content on the surface of TiO2 was 1.46 wt% for preparing high performance LLDPE/TiO2 composites.Highlights Alumina‐coated TiO2 with controllable coating thickness was successfully synthesized. LLDPE/alumina‐coated TiO2 has excellent UV aging resistance and mechanical properties. The photocatalytic activity and UV absorption capacity of TiO2 could be regulated. 1.46 wt% of alumina coating is the best content for high performance LLDPE/TiO2 composites.
为制备高性能 LLDPE 薄膜,TiO2 的光催化活性和紫外线吸收能力受 TiO2 表面氧化铝涂层含量的调节。采用化学液相沉积法制备了氧化铝涂层 TiO2,并通过元素分析、TGA、傅立叶变换红外光谱和形貌观察对其进行了表征。实验证明,氧化铝包覆层通过 AlOTi 键与 TiO2 表面共价结合,形成连续致密的包覆层,随后随着氧化铝含量的增加形成疏松的絮状包覆层。氧化铝涂层能显著减少 LLDPE 链上羰基的形成,并通过抑制 TiO2 的光催化活性来增强 LLDPE 的抗紫外线老化性能。此外,氧化铝涂层 TiO2 在 LLDPE 基质中的分散性也得到了改善。因此,LLDPE/氧化铝包覆 TiO2 复合材料的透光率降低,白度提高。重要的是,连续致密的氧化铝涂层足以抑制 TiO2 对 LLDPE 的光催化作用。氧化铝涂层含量的进一步增加降低了氧化铝涂层 TiO2 的紫外线吸收能力及其与 LLDPE 基质的相容性。因此,在制备高性能 LLDPE/TiO2 复合材料时,TiO2 表面的最佳氧化铝涂层含量为 1.46 wt%。LLDPE/氧化铝涂层 TiO2 具有优异的抗紫外线老化性能和机械性能。TiO2 的光催化活性和紫外线吸收能力可调。1.46 wt% 的氧化铝涂层是高性能 LLDPE/TiO2 复合材料的最佳含量。
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引用次数: 0
Effect of novel aluminium titanate on mechanical, thermal and ablation performance behavior of carbon fiber reinforced phenolic resin composites 新型钛酸铝对碳纤维增强酚醛树脂复合材料机械、热和烧蚀性能行为的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29046
Praveen Kumar Basingala, Venkata Swamy Naidu Neigapula
<jats:label/>Thermal Protection Systems (TPS) protect re‐entry space vehicles from the harsh heating they encounter when hypersonically flying through a planet or the earth's atmosphere. Carbon fiber‐reinforced phenolic resin composites were widely used for the thermal barrier structure of aerospace re‐entry vehicles. A Novel Aluminium Titanate (Al<jats:sub>2</jats:sub>TiO<jats:sub>5</jats:sub>/AT) micro powder‐modified Polyacrylonitrile (PAN) based Carbon Fiber Fabric‐Resorcinol Phenol Formaldehyde Resin (C‐PR) (AT‐C‐PR) composites are well prepared to meet the requirements of TPS. The AT may act as an insulating layer and anti‐ablative material due to its excellent thermal shock resistance in TPS. To understand the effectiveness of AT content on density, barcol hardness, interfacial interactions, thermal conductivity, and thermal stability, the C‐PR composites were produced with and without loading of AT with various weight percentages, namely 0 wt% (C‐PR), 1,3, and 5 wt% (AT‐C‐PR) by hot compression molding method. The microstructural and elemental change of the composites were analyzed by microscopic and spectroscopic studies. Results suggested that the Interlaminar Shear Strength (ILSS) of the composites was increased by about 14% at 1 wt% of AT loading. Mass, Linear Ablation Rates (MAR, LAR), and back‐face temperature of C‐PR and AT‐C‐PR composites were decreased to 0.15128 g/s, 0.01233 mm/s, and 405°C, respectively by loading of AT up to 1 wt%. The thermally ablated composites were also evaluated for their crystallographic phase changes. The work provided an effective way to improve the thermo‐mechanical and ablation performance characteristics of the AT‐C‐PR composites that can be potentially used in TPS of re‐entry vehicles.Highlights<jats:list list-type="bullet"> <jats:list-item>This investigation utilized innovative Al<jats:sub>2</jats:sub>TiO<jats:sub>5</jats:sub>/Aluminium Titanate (AT) ceramic powder as a filler in reinforcing Phenolic Resin (PR) with PAN‐based Carbon Fiber (C). It examined the impact of various loadings of AT in C‐PR composites (AT‐C‐PR) on their physical, mechanical, thermal, and anti‐ablation properties.</jats:list-item> <jats:list-item>The AT‐C‐PR composites exhibit reduced density, lower thermal conductivity, and enhanced ILSS (31 MPa) compared to the C‐PR composites.</jats:list-item> <jats:list-item>Optimal ablation resistance and thermal stability were achieved with a loading of 1 wt% AT (Mass Ablation Rate: 0.15128 g/s and Linear Ablation Rate: 0.01233 mm/s) compared to the C‐PR composites.</jats:list-item> <jats:list-item>Microstructural and elemental analysis of the composites were conducted using microscopy and energy‐dispersive spectroscopy, revealing the presence of oxides and carbides on the ablated surface.</jats:list-item> <jats:list-item>The phase transition and alterations in microstructure, coupled with the oxidation of AT, have enhanced the ablation resistance and reduced the back face temperatur
热防护系统(TPS)可保护重返大气层的太空飞行器在高超音速飞行穿越行星或地球大气层时免受严酷高温的影响。碳纤维增强酚醛树脂复合材料被广泛用于航空航天重返大气层飞行器的热障结构。一种新型钛酸铝(Al2TiO5/AT)微粉改性聚丙烯腈(PAN)基碳纤维织物-间苯二酚酚醛树脂(C-PR)(AT-C-PR)复合材料的制备很好地满足了 TPS 的要求。由于 AT 在 TPS 中具有出色的抗热震性,因此可用作绝缘层和抗烧蚀材料。为了了解 AT 含量对密度、巴氏硬度、界面相互作用、热导率和热稳定性的影响,我们采用热压成型法制备了添加和不添加不同重量百分比 AT 的 C-PR 复合材料,即 0 wt%(C-PR)、1、3 和 5 wt%(AT-C-PR)。通过显微镜和光谱研究分析了复合材料的微观结构和元素变化。结果表明,AT 含量为 1 wt%时,复合材料的层间剪切强度(ILSS)提高了约 14%。当 AT 含量达到 1 wt% 时,C-PR 和 AT-C-PR 复合材料的质量、线性烧蚀率(MAR、LAR)和背面温度分别降至 0.15128 g/s、0.01233 mm/s 和 405°C。此外,还对热烧蚀复合材料的晶相变化进行了评估。这项研究利用创新的 Al2TiO5/Aluminium Titanate(AT)陶瓷粉末作为填料,用 PAN 基碳纤维(C)增强酚醛树脂(PR)。研究考察了 AT 在 C-PR 复合材料(AT-C-PR)中的不同添加量对其物理、机械、热和抗烧蚀性能的影响。与 C-PR 复合材料相比,AT-C-PR 复合材料的密度更小、热导率更低、ILSS(31 兆帕)更高。与 C-PR 复合材料相比,当 AT 含量为 1 wt%(质量烧蚀率:0.15128 g/s,线性烧蚀率:0.01233 mm/s)时,可获得最佳的抗烧蚀性和热稳定性。使用显微镜和能量色散光谱对复合材料进行了微观结构和元素分析,发现烧蚀表面存在氧化物和碳化物。与 C-PR 复合材料(704°C)相比,AT-C-PR 复合材料不同重量百分比的相变和微观结构的改变(如 1 wt% AT(413°C))增强了耐烧蚀性,降低了背面温度。
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引用次数: 0
Effect of iron‐containing fillers on heat release kinetics and strength properties of polyester resin 含铁填料对聚酯树脂热释放动力学和强度性能的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29022
Sergey Savotchenko, Ekaterina Kovaleva
The influence of filling by iron‐containing fillers on the heat release kinetics and mechanical properties of industrial unsaturated polyester resin PN‐1 is investigated experimentally. The iron ore concentrate, electrostatic precipitator dust, high alumina cement grade HAC‐1, shavings made of cast iron, fine grade sand are used as fillers. To improve the strength characteristics of polyester resin composites the small amount (0.2–1.0 wt%) of organosilicon additives such as synthetic silicone rubber, tris(trimethylsiloxy) phenylsilane, octamethyl cyclotetrasiloxane are used. The heat release kinetics is studied for different ratios between accelerator (cobalt naphthenate) and initiator (cyclohexanone peroxide). The time to reach the maximum temperature of the heat release is significantly reduced when a large amount of iron ore concentrate is used as filler. The temperature of maximum heat release decreases and the time to reach it increases when adding electrostatic precipitator dust in small amount of 5 wt% to the high filled by iron ore concentrate (295 wt%) composite system. The optimum in strength indicators associated with the ratio of different fractions in systems consisting of two fillers of different properties and granulometric composition is found. The highest values of compressive strength in the cement–iron ore concentrate and sand–iron ore concentrate systems are observed. An increase in the strength characteristics of composites by 15%–20% with organosilicon additive introduction is observed. The addition of the silicone rubber increases the strength properties of samples the most among all additives considered.Highlights Effect of filling by iron‐containing fillers on the heat release kinetics and mechanical properties of polyester resin is found. The time to reach the maximum temperature of the heat release is significantly reduced when the resin is filled by a large amount of iron ore concentrate. The temperature of maximum heat release decreases when the electrostatic precipitator dust in small amount is added to the high filled by iron ore concentrate. An increase in the strength characteristics of composites by 15–20% with introduction of organosilicon additives is observed.
实验研究了含铁填料对工业不饱和聚酯树脂 PN-1 的放热动力学和机械性能的影响。填充物包括铁精矿、静电除尘器粉尘、高铝水泥 HAC-1、铸铁刨花和细砂。为了提高聚酯树脂复合材料的强度特性,使用了少量(0.2-1.0 wt%)有机硅添加剂,如合成硅橡胶、三(三甲基硅氧烷)苯基硅烷、八甲基环四硅氧烷。研究了加速剂(环烷酸钴)和引发剂(过氧化环己酮)之间不同比例的热释放动力学。当使用大量铁精矿作为填料时,达到最高放热温度的时间明显缩短。在铁精矿填充量较高(295 wt%)的复合材料体系中加入少量(5 wt%)静电除尘器粉尘时,最高放热温度会降低,达到最高放热温度的时间会延长。在由两种不同性质和粒度组成的填料组成的体系中,发现了与不同馏分比例相关的最佳强度指标。水泥-铁精矿和砂-铁精矿体系的抗压强度值最高。引入有机硅添加剂后,复合材料的强度特性提高了 15%-20%。在所有添加剂中,硅橡胶的添加对样品强度特性的提高最大。当树脂中填充大量铁精矿时,达到最高放热温度的时间明显缩短。在铁精矿填充的树脂中加入少量静电除尘器粉尘时,最高放热温度会降低。引入有机硅添加剂后,复合材料的强度特性提高了 15-20%。
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引用次数: 0
Influence of thermal history and consolidation force on wedge peel strength of CF/PEEK laminates manufactured by laser‐radiated in‐situ consolidation 热历史和固结力对通过激光辐射原位固结法制造的 CF/PEEK 层压材料楔形剥离强度的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29032
Yonglong Ma, Zheng Zhang, Tian Gao, Baisong Pan, Min Sun, Guang Zhang, Hao Chai, Shaofei Jiang
Processing parameters during the laser‐radiated in‐situ manufacturing process change the thermal history of the thermoplastic composite, which affects porosity and fiber‐resin interfacial bonding quality, and hence the wedge peel strength of the laminate. The effect of different laser powers and consolidation forces on the wedge peel strength of the specimens was investigated. Due to the fiber‐rich area on the tape surface during the laser heating phase as well as the insufficient consolidation force and consolidation length during the consolidation phase, the wedge peel strength decreased due to increased porosity and weak fiber‐resin bonding at the interlayer bonding interface. A conformable consolidation roller of lower hardness was used to improve the wedge peel strength of the laminates, which reduced the initial temperature of the cooling phase, thus inhibiting the void rebound and increasing the bonding strength at the fiber‐resin interface. The cross‐section and peeling surface were characterized by optical microscope and scanning electron microscope. The wedge peel strength of the laminates, with reduced voids and increased interfacial bonding strength between the fibers and the resin, is improved.Highlights Mechanism of void formation and evolution in different phases of laser‐radiated in‐situ consolidated laminate. Effect of consolidation roller hardness and deformation on wedge peel strength.
激光辐射原位制造过程中的加工参数会改变热塑性复合材料的热历史,从而影响孔隙率和纤维-树脂界面粘合质量,进而影响层压板的楔形剥离强度。研究了不同激光功率和固结力对试样楔形剥离强度的影响。由于在激光加热阶段胶带表面纤维丰富,以及在固结阶段固结力和固结长度不足,楔形剥离强度因孔隙率增加和层间粘合界面的纤维-树脂结合力弱而降低。为了提高层压板的楔形剥离强度,使用了硬度较低的适形固结辊,降低了冷却阶段的初始温度,从而抑制了空隙反弹,提高了纤维-树脂界面的粘结强度。光学显微镜和扫描电子显微镜对横截面和剥离面进行了表征。随着空隙的减少和纤维与树脂之间界面粘合强度的提高,层压板的楔形剥离强度也得到了改善。固结辊硬度和变形对楔形剥离强度的影响。
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引用次数: 0
Performance assessment of agricultural waste based eco‐friendly brake friction composites 基于农业废弃物的环保型制动摩擦复合材料的性能评估
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29007
Halil Kılıç
There has been growing interest in using sustainable and eco‐friendly products to produce engineering materials. For this purpose, composite material applications obtained from agricultural wastes are gaining popularity. This study examines the synergistic effect of rice husk and rice stalk wastes on the fade and recovery performance of brake friction composites. Brake friction materials were developed using rice husk and rice stalk separately and in two different weight percentages as a 5–10 ratio in the formulation. For comparison purposes, a reference brake pad using copper as a substitute and a commercially available brake pad were used. Various physical, mechanical and thermal properties were analyzed. The tribological behavior of friction composites was evaluated on the Krauss test device in line with the ECE R90 procedure. The worn surface properties were analyzed using scanning electron microscopy. Tribo test results of friction composites were taken as criteria for performance optimization. While the importance weight of the criteria was determined by AHP, the VIKOR method was used in the sorting of alternatives. The experimental results have revealed that rice husk‐added friction composites had a good coefficient of friction value with better fade and recovery performance compared to rice stalk‐added ones. Increasing the amount of rice husk and rice stalk in the formulation tended to decrease the fade performance; however, it has increased the wear rate and recovery properties. Optimization results have shown that the brake friction composite containing 5 wt % rice husk ranks first in meeting the desired tribological criteria.Highlights Cu‐free rice husk and rice stalk‐added friction composites were developed. Fibrous structure in the matrix developed the contact plateaus. Rice husk‐based tribo‐layer protected the composite from further wear damage. The addition of agro‐waste to friction composites exhibited good potential.
人们对使用可持续和生态友好型产品生产工程材料的兴趣与日俱增。为此,从农业废弃物中提取复合材料的应用越来越受欢迎。本研究探讨了稻壳和稻杆废弃物对制动摩擦复合材料褪色和恢复性能的协同效应。制动摩擦材料的配方中分别使用了稻壳和稻杆,并以两种不同的重量百分比作为 5-10 的比例。为便于比较,还使用了以铜为替代品的参考制动片和市售制动片。对各种物理、机械和热性能进行了分析。根据 ECE R90 程序,在克劳斯测试装置上对摩擦复合材料的摩擦学行为进行了评估。使用扫描电子显微镜分析了磨损表面的特性。摩擦复合材料的摩擦试验结果被作为性能优化的标准。标准的重要性权重由 AHP 确定,而 VIKOR 方法则用于对备选方案进行排序。实验结果表明,与添加稻壳的摩擦复合材料相比,添加稻壳的摩擦复合材料具有良好的摩擦系数值和更好的褪色和恢复性能。增加配方中稻壳和稻杆的用量会降低减衰性能,但会提高磨损率和恢复性能。优化结果表明,含有 5 wt % 稻壳的制动摩擦复合材料在满足所需的摩擦学标准方面名列前茅。基体中的纤维结构形成了接触高原。以稻壳为基础的三层结构保护了复合材料免受进一步的磨损。在摩擦复合材料中添加农业废弃物具有良好的潜力。
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引用次数: 0
Fluorinated boron nitride nanosheets for high thermal conductivity and low dielectric constant silicone rubber composites 用于高导热性和低介电常数硅橡胶复合材料的氟化氮化硼纳米片
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29039
Zihao Pan, Qing Li, Dechao Hu, Wenshi Ma
Increasing miniaturization and integration of microelectronic devices have led to an unprecedented attention on heat dissipation and signal transmission of electronic equipment. However, the mostly used method to enhance the thermal conductivity of polymers by adding thermally conductive fillers usually results in the increase of dielectric constant (Dk). It was still challenging to synergistically achieve low Dk and high thermal conductivity of polymer‐matrix composites. Herein, hydroxylated boron nitride nanosheet (BNNS‐OH) with a high yield of 35.67% was prepared by the liquid ultrasonic exfoliation under the assistance of sodium cholate (SC), and grafted with (1H,1H,2H,2H‐perfluorodecyl) trimethoxy silane to prepare fluorinated boron nitride nanosheets (F‐BNNS), which can uniformly disperse in liquid silicone rubber (LSR) and reduce the Dk of LSR composites. The thermal conductivity of LSR composites with 20 wt% F‐BNNS reached 0.489 W·m−1·K−1, showing an increase of 307.35% in comparison with pure LSR (0.12 W·m−1·K−1). Meantime, the Dk of as‐obtained LSR/F‐BNNS (20 wt%) composites is reduced from 3.4 to 2.6, and the dielectric loss (Df) is less than 0.012. The facile and rational design of fluorinated BNNS offers a new insight for the high‐end electronic packaging materials.Highlights A new method of exfoliation and fluorinated treatment of h‐BN was proposed. The LSR composites achieved an ultralow Dk of 2.63 via fluorinated BNNS. Thermal conductivity of LSR composites increased by 307.35% than pure LSR.
微电子设备的微型化和集成化程度不断提高,使得电子设备的散热和信号传输受到前所未有的关注。然而,通过添加导热填料来增强聚合物导热性的常用方法通常会导致介电常数(Dk)的增加。如何协同实现聚合物基复合材料的低介电常数和高导热性仍是一项挑战。在此,采用液相超声法制备了羟基化氮化硼纳米片(BNNS-OH),其产率高达 35.67% 的氢氧基化氮化硼纳米片(BNNS-OH),并与(1H,1H,2H,2H-全氟癸基)三甲氧基硅烷接枝制备氟化氮化硼纳米片(F-BNNS),该纳米片可均匀分散在液体硅橡胶(LSR)中,降低 LSR 复合材料的 Dk。含有 20 wt% F-BNNS 的 LSR 复合材料的导热系数达到了 0.489 W-m-1-K-1,与纯 LSR(0.12 W-m-1-K-1)相比提高了 307.35%。同时,LSR/F-BNNS(20 wt%)复合材料的 Dk 从 3.4 降至 2.6,介电损耗(Df)小于 0.012。重点提出了一种新的 h-BN 剥离和氟化处理方法。通过氟化 BNNS,LSR 复合材料实现了 2.63 的超低 Dk。与纯 LSR 相比,LSR 复合材料的热导率提高了 307.35%。
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引用次数: 0
Effect of crystallization behavior on wear properties of polytetrafluoroethylene composites modified by irradiation above melting point 结晶行为对通过熔点以上辐照改性的聚四氟乙烯复合材料磨损性能的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29026
Xiaojie Wang, Geng Huang, Shuangquan Zhou, Junyi Wang, Daming Wu, Xiaolong Gao
In this paper, the reasons for the improved wear resistance of irradiation‐modified Polytetrafluoroethylene (RM‐PTFE) and its composites above the melting point were investigated from the microcrystalline point of view by using methods such as crystallization kinetics, and it was found that the linear wear rate of RM‐PTFE was only 0.3 um/km, with a 1000 times increase in wear resistance, which was due to the transformation of its crystals from flake crystals that were easily dislodged to spherical crystals that were more resistant to abrasion. It was also found that the linear wear rate of Polytetrafluoroethylene (PTFE) with coke and graphite was 0.2 and 0.1 μm/km, respectively, and the abrasion resistance was further improved, which was attributed to the lowering of spherical crystal grain size by coke and graphite, which had better mechanical properties. These studies lay the foundation for future research on the frictional wear mechanism of RM‐PTFE above the melting point.Highlights Irradiation‐modified PTFE above the melting point Wear resistance of PTFE increases 1000 times Changes in crystal morphology dramatically increase wear resistance Use of crystallization kinetics to study the crystalline form of PTFE Small grain size improves wear resistance
本文利用结晶动力学等方法,从微晶角度研究了辐照改性聚四氟乙烯(RM-PTFE)及其复合材料在熔点以上耐磨性提高的原因,发现RM-PTFE的线性磨损率仅为0.3 um/km,耐磨性提高了 1000 倍,这是因为其晶体从容易脱落的片状晶体转变为耐磨性更强的球状晶体。研究还发现,聚四氟乙烯(PTFE)与焦炭和石墨的线性磨损率分别为 0.2 μm/km 和 0.1 μm/km,耐磨性进一步提高,这归因于焦炭和石墨降低了球形晶体的粒度,使其具有更好的机械性能。这些研究为今后研究熔点以上 RM-PTFE 的摩擦磨损机理奠定了基础。亮点 熔点以上辐照改性 PTFE 的耐磨性提高了 1000 倍 晶体形态的变化显著提高了耐磨性 利用结晶动力学研究 PTFE 的结晶形态 小晶粒尺寸提高了耐磨性
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引用次数: 0
Low velocity impact resistance of hybrid CFRP‐elastomer‐metal laminates: Influence of stacking sequence and impact conditions on damage mechanisms 混合 CFRP-弹性体-金属层压板的低速抗冲击性能:堆叠顺序和冲击条件对损坏机制的影响
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.29028
Zhongyu Li, Alexander Jackstadt, Junyuan Zhang, Wilfried V. Liebig, Luise Kärger
Fiber‐metal laminates (FMLs) are generally regarded as excellent lightweight materials for advanced structure design. To enhance the mechanical properties, the common FMLs can be optimized using carbon fibers. However, the combination of carbon fibers with aluminum induces interfacial challenges. Preventing galvanic corrosion with elastomeric interlayers is an effective solution. The lay‐up configuration greatly effects the impact damage resistance of hybrid CFRP‐elastomer‐metal laminates (HyCEMLs). In this work, micro‐CT scans and optical micrographic inspections on HyCEMLs are conducted after impact tests to ascertain the microstructural origins behind the mechanical performance changes. In addition, finite element models of different HyCEML configurations are built to complement the limited experimental data. The damage mechanisms of HyCEML with different configurations under various impact conditions are further compared. The numerical results suggest that impact energy is a more informative measure in terms of damage mode and size than impact velocity and momentum. Results also indicate that when the thickness for each sub‐laminate of HyCEML is maintained the same, hybrid laminates with aluminum stacked outside is beneficial for delaying the occurrence of matrix cracking and delaminations, and enhances HyCEML's resistance to global deformation. These findings will contribute to engineering hybrid laminates with desired impact performance for lightweight load‐bearing structures.Highlights The hybrid laminate with elastomeric interlayers is a forward‐looking solution in impact applications. Impact energy is a more informative measure in terms of assessing the damage mode and extent in HyCEMLs. The influence of stacking sequence on damage mechanisms of HyCEMLs is evaluated. Microstructural origins behind variations of hybrid laminates in the impact resistance are revealed.
纤维-金属层压板(FML)通常被认为是用于先进结构设计的优秀轻质材料。为了提高机械性能,可以使用碳纤维对普通 FML 进行优化。然而,碳纤维与铝的结合会带来界面难题。使用弹性夹层防止电化学腐蚀是一种有效的解决方案。层叠结构对 CFRP-弹性体-金属混合层压板(HyCEML)的抗冲击破坏性有很大影响。本研究在冲击试验后对 HyCEML 进行了显微 CT 扫描和光学显微照片检查,以确定机械性能变化背后的微观结构根源。此外,还建立了不同 HyCEML 配置的有限元模型,以补充有限的实验数据。进一步比较了不同配置的 HyCEML 在各种冲击条件下的损坏机制。数值结果表明,与冲击速度和动量相比,冲击能量是衡量损坏模式和损坏大小的更有参考价值的指标。结果还表明,当 HyCEML 每个子层压板的厚度保持不变时,外层叠加铝的混合层压板有利于延迟基体开裂和分层的发生,并增强 HyCEML 的抗整体变形能力。这些研究结果将有助于为轻质承重结构设计具有理想冲击性能的混合层压板。在评估 HyCEML 的损坏模式和程度方面,冲击能量是一种更有参考价值的测量方法。评估了堆叠顺序对 HyCEML 损伤机制的影响。揭示了混合层压板抗冲击性能变化背后的微观结构根源。
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引用次数: 0
Preparation and characterization of crystalline poly(L‐lactic acid)/silica nanocomposite films with high ductility and gas barrier properties 具有高延展性和气体阻隔性的结晶聚(L-乳酸)/二氧化硅纳米复合薄膜的制备与表征
IF 5.2 2区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1002/pc.28971
Wei Jiang, Xueyan Yun, Jiushi Guo, Jian Hu, Lijun Song, Pengju Pan, Tungalag Dong
Incorporating inorganic particles is a common approach to preparing polymeric materials with desirable physical properties and processability. However, this often results in increased brittleness, necessitating methods to improve melt strength and toughness. In this study, in situ polymerization was employed to functionalize silica nanoparticles with the silane coupling agent (3‐aminopropyl) triethoxysilane (APTES) as a core. A flexible chain segment, poly(butylene itaconate) (PBI), was then introduced as a “rubbery” intermediate layer, resulting in a core‐shell structure of poly(L‐lactic‐co‐butanediol itaconate) nano‐silica copolymer films (PLBISiO2) with both branched and “rubbery” structures. Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR) confirmed the formation of macromolecular chains, with the molecular weight (Mn) of PLBI increasing from 59,638 to 74,306 g/mol. This significant increase supports the “rubbery” core‐shell structure. When 0.5% SiO2 was added, the T5% of the film increased by 40°C, significantly improving thermal stability. Additionally, the elongation at break increased to 265.7%, while retaining the original tensile strength. Dynamic rheology experiments further confirmed the generation of branched or “rubbery” core‐shell structures, and a doubling of gas barrier properties was observed with increased silica nanoparticles, suggesting potential applications in food packaging or biopharmaceuticals.Highlights Nanocomposites with core‐shell structure and improved mechanical properties. Dynamic rheology experiments confirmed the formation of the core‐shell structure. Significantly improved gas barrier properties due to core‐shell structure.
加入无机颗粒是制备具有理想物理特性和加工性能的聚合物材料的常用方法。然而,这往往会导致脆性增加,因此需要采用一些方法来提高熔体强度和韧性。本研究采用原位聚合法,以硅烷偶联剂(3-氨丙基)三乙氧基硅烷(APTES)为核心,对二氧化硅纳米粒子进行功能化。然后引入柔性链段--聚(衣康酸丁二醇酯)(PBI)作为 "橡胶状 "中间层,形成了具有支链结构和 "橡胶状 "结构的核壳结构聚(衣康酸丙二醇酯)纳米二氧化硅共聚物薄膜(PLBISiO2)。傅立叶变换红外光谱(FTIR)和核磁共振(NMR)证实了大分子链的形成,PLBI 的分子量(Mn)从 59,638 g/mol 增加到 74,306 g/mol。这一显著增加支持了 "橡胶状 "核壳结构。当加入 0.5% 的二氧化硅时,薄膜的 T5% 上升了 40°C,显著提高了热稳定性。此外,断裂伸长率增加到 265.7%,同时保持了原有的拉伸强度。动态流变学实验进一步证实了核壳结构的支化或 "橡胶状 "结构的产生,而且随着二氧化硅纳米颗粒的增加,气体阻隔性能也增加了一倍,这表明它在食品包装或生物制药领域具有潜在的应用前景。动态流变实验证实了核壳结构的形成。核壳结构显著提高了气体阻隔性能。
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引用次数: 0
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Polymer Composites
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