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Design and mechanical properties analysis of bionic tube based on cattle horn structure 基于牛角结构的仿生管设计与力学性能分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241258866
Guomin Liu, Jianfei Zhou, Yongjun Yu, Meng Zou, Yao Chen, Zhuang Wang
Composite tubes are widely adopted in engineering protections owning to desirable passive energy absorption. With the aim of enhancing energy absorption and making full use of structural materials, a novel tube inspired by the structure of cattle horn has been designed. It consisted of a shell composed of nested tubes and a core composed of evenly distributed tubes, which are connected by beams. The energy absorption properties of bionic tube, six-cell tube, four-cell tube and circular tube were compared by numerical models verified by axial compression. The factors affecting mechanical responses and energy absorption capacities of bionic tube were analysed. Compared to the six-cell tube, the bionic tube exhibited a 104.91% increase in peak load, a 239.51% increase in mean load and an 83.39% increase in specific energy absorption. Under the premise of ensuring the energy absorption, mean load and crushing force efficiency, the mass and peak load can be controlled by limiting the wall thickness and height of core. The proposed bionic tube had the potential to be applied in the automobile and aerospace industry.
由于复合管具有理想的被动能量吸收能力,因此在工程保护中被广泛采用。为了提高能量吸收能力并充分利用结构材料,我们从牛角的结构中汲取灵感,设计了一种新型管材。它包括由嵌套管组成的外壳和由均匀分布的管组成的核心,两者之间由梁连接。通过数值模型对仿生管、六芯管、四芯管和圆管的能量吸收特性进行了比较,并进行了轴向压缩验证。分析了影响仿生管机械响应和能量吸收能力的因素。与六芯管相比,仿生管的峰值载荷增加了 104.91%,平均载荷增加了 239.51%,比能量吸收增加了 83.39%。在保证能量吸收、平均载荷和破碎力效率的前提下,可以通过限制管壁厚度和管芯高度来控制质量和峰值载荷。该仿生管有望应用于汽车和航空航天领域。
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引用次数: 0
Optimization of twin grooved two-lobe textured hydrodynamic journal bearing design by using genetic algorithm 利用遗传算法优化双槽双叶纹理流体动力轴颈轴承设计
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241256504
Saurabh K. Yadav, Chandra B. Khatri, Abhishek Kumar, Sumita Chaturvedi
Surface texture plays a role in enhancing the performance of hydrodynamic journal bearings by reducing friction coefficients and increasing load-carrying capacity. However, its impact on the dynamic performance of the bearings remains largely unexplored. This study aims to fill this gap by investigating the optimized surface texture of twin-grooved two-lobe hydrodynamic journal bearings using genetic algorithms. Through the optimization of surface texture, significant enhancements in the dynamic performance of the bearings, including improvements in fluid film damping, stiffness, and omega threshold speed, are achieved. Utilizing GA optimization, textured bearings demonstrate a remarkable enhancement in dynamic performance, with an impressive increase of 195.55% in omega threshold speed. These findings provide valuable insights for enhancing bearing designs and stability, thereby contributing to advancements in tribological engineering.
表面纹理通过降低摩擦系数和提高承载能力来提高流体动力轴颈轴承的性能。然而,其对轴承动态性能的影响在很大程度上仍未得到研究。本研究旨在利用遗传算法研究双槽双叶流体动力轴颈轴承的优化表面纹理,以填补这一空白。通过优化表面纹理,轴承的动态性能得到显著提高,包括流体膜阻尼、刚度和欧米茄阈值速度的改善。利用遗传算法优化,纹理轴承的动态性能显著提高,欧米茄阈值速度提高了 195.55%,令人印象深刻。这些发现为提高轴承设计和稳定性提供了宝贵的见解,从而推动了摩擦工程学的发展。
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引用次数: 0
A quadrilateral non-classical microplate element considering the voltage effect 考虑电压效应的四边形非经典微孔板元件
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241256481
Moharam Habibnejad Korayem, Rouzbeh Nouhi Hefzabad
A quadrilateral non-classical Mindlin element that incorporates voltage effects was introduced for examining the bending and free vibration of piezoelectric multilayer plates. The model was developed to examine multilayer plates in the presence of voltage effects. Hamilton’s principle was initially employed to formulate the equation of motion for a multilayer Mindlin plate, considering both size and voltage effects. The equations of motion were resolved through the Galerkin’s method. The suggested element is a rectangular element featuring four-nodes, each possessing 15 degrees of freedom, accounting for both bending and stretching deformations. This element meets the requirements for C0 continuity and C1 weak continuity, and incorporates size and voltage effects. The results were examined with both experimental and analytical data. Upon investigating the voltage effect, it was found that the stiffness matrix depends on both the magnitude and sign of the voltage. Furthermore, it has been demonstrated that the natural frequencies of higher modes are less affected by voltage variations compared to lower modes. In the end, the model was compared to experimental results obtained from a multilayer microcantilever.
为研究压电多层板的弯曲和自由振动,引入了包含电压效应的四边形非经典 Mindlin 元素。开发该模型是为了研究存在电压效应的多层板。最初采用汉密尔顿原理来制定多层 Mindlin 板的运动方程,同时考虑尺寸和电压效应。运动方程通过伽勒金方法求解。所建议的元素是一个矩形元素,具有四个节点,每个节点有 15 个自由度,同时考虑了弯曲和拉伸变形。该元素满足 C0 连续性和 C1 弱连续性的要求,并包含尺寸和电压效应。实验和分析数据都对结果进行了检验。在研究电压效应时,发现刚度矩阵取决于电压的大小和符号。此外,研究还证明,与低模态相比,高模态的固有频率受电压变化的影响较小。最后,该模型与多层微悬臂的实验结果进行了比较。
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引用次数: 0
Design optimization of a wearable chair using The Bees Algorithm 使用蜜蜂算法优化可穿戴座椅的设计
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241256508
Mert Eren Ayğahoğlu, Abdullah Çakan, Mete Kalyoncu
A wearable chair is designed to reduce musculoskeletal disorders in workers. Two-staged optimization process using The Bees Algorithm is conducted to determine the lowest operable height of the chair and minimize the maximum force among the three supports. Geometric, dimensional, and rotational angle constraints are defined accordingly. A CAD model of the chair is imported into ADAMS software for simulation. The simulation results identified the most stressed rod in the chair. A spring is selected and implemented in ADAMS to counteract the applied force on this rod. A comparison between the force on the most stressed support and the spring force through a defined motion revealed minimal differences, indicating that the spring effectively counteracted the applied force. The results demonstrated the successful application of The Bees Algorithm to wearable chairs and the successful implementation of a spring to counteract applied force, thereby achieving the objectives of this study.
为减少工人的肌肉骨骼疾病,设计了一种可穿戴座椅。使用蜜蜂算法进行了两阶段优化,以确定椅子的最低可操作高度,并最大限度地减小三个支撑之间的最大力。相应地定义了几何、尺寸和旋转角度约束。椅子的 CAD 模型被导入 ADAMS 软件进行模拟。模拟结果确定了椅子上受力最大的杆件。在 ADAMS 中选择并执行了一个弹簧来抵消该杆上的外力。通过比较受力最大的支撑杆上的力和弹簧在一个确定运动中的力,发现两者之间的差异很小,这表明弹簧有效地抵消了外力。结果表明,蜜蜂算法成功应用于可穿戴座椅,并成功实施了弹簧来抵消外力,从而实现了本研究的目标。
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引用次数: 0
Tightening performance analysis of bolted connection considering non-parallel contact 考虑非平行接触的螺栓连接拧紧性能分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241258912
Ming Li, Xing Yan, Mingpo Zheng, Zhifeng Liu, Fuping Li, Ying Li
Bolted connection is one of the most widely used connection forms in various mechanical structures. However, the discretization of preload during tightening will be aggravated by the presence of geometric error caused by manufacturing. In this work, the geometric error transmitted by all parts of the bolted joint is equated to the existence of a certain wedge angle between the nut and the bearing surface of the connected part, that is, the nut and the bearing surface are in non-parallel contact. A torque-preload mathematical equation is theoretically established to account for non-parallel contact. On this basis, the relation between torque and preload deviation is considered to analyze the formation mechanism of preload deviation according to non-parallel contact. Subsequently, the influence of non-parallel contact on tightening performance was quantitatively analyzed by experiments and finite element. The analysis results showed that the tightening process under non-parallel contact can be divided into two stages: nonlinear increase stage and linear increase stage. Among them, the deviation mainly appears in the first stage. Tightening performance analysis herein is helpful to reduce the influence of geometric error on the preload control and further improve its reliability.
螺栓连接是各种机械结构中应用最广泛的连接形式之一。然而,拧紧过程中预紧力的离散化会因制造过程中产生的几何误差而加剧。在本研究中,螺栓连接所有部件传递的几何误差等同于螺母与连接部件轴承表面之间存在一定的楔角,即螺母与轴承表面为非平行接触。理论上建立了一个扭矩-预紧力数学公式来解释非平行接触。在此基础上,考虑扭矩与预紧力偏差之间的关系,分析非平行接触下预紧力偏差的形成机理。随后,通过实验和有限元定量分析了非平行接触对拧紧性能的影响。分析结果表明,非平行接触下的拧紧过程可分为两个阶段:非线性增加阶段和线性增加阶段。其中,偏差主要出现在第一阶段。拧紧性能分析有助于减少几何误差对预紧力控制的影响,进一步提高预紧力控制的可靠性。
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引用次数: 0
Effect of clamshell powder on the mechanical and damping properties of epoxy-bamboo composites 蛤壳粉对环氧树脂-竹复合材料机械性能和阻尼性能的影响
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241257826
KJ Anand, Thippeswamy Ekbote, Saleemsab Doddamani, E Ashoka
Compared to single natural fibre composites, hybridising natural fibres with filler particles presents a promising avenue for enhancing composites physical, mechanical, and damping properties. This study delves into incorporating clamshell powder, a filler derived from clams’ hard protective outer shells, into polymer composites. The focus is on investigating the potential of clamshell powder as a filler material to augment the mechanical and damping properties of epoxy-bamboo mat composites. The weight ratio of clamshell fillers varied from 0% to 9%, and the compression moulding method was used to fabricate the composites. As per ASTM standards, mechanical properties were evaluated by conducting tensile and flexural tests. Free vibration tests by impact hammer technique were employed to evaluate the natural frequency, damping ratio, and mode shapes of developed composites to measure damping properties. Results revealed that adding clamshell filler significantly improved composites tensile strength, flexural strength, and damping properties. The addition of clamshell elevated the tensile strength by 18.5%, and flexural strength by 24.2% for composite with 6 wt% filler, which can be attributed to the efficiency of load transfer and the interfacial bonding between fillers and epoxy matrix. SEM analysis supported the experimental results obtained. The highest damping value is received for 9 wt% filler, showing 30% enhancement compared to composites without clamshell filler. Modal analyses using ANSYS software further validated the positive impact of clamshell filler. This study underscores the potential of clamshell filler in enhancing the mechanical and damping properties of epoxy-bamboo composites, broadening their applicability in various fields.
与单一天然纤维复合材料相比,天然纤维与填料颗粒的混合为增强复合材料的物理、机械和阻尼性能提供了一条前景广阔的途径。本研究深入探讨了将蛤壳粉(一种从蛤蜊坚硬的保护外壳中提取的填料)融入聚合物复合材料的问题。重点是研究蛤壳粉作为填充材料在增强环氧树脂-竹席复合材料的机械和阻尼特性方面的潜力。蛤壳填料的重量比从 0% 到 9% 不等,采用压缩成型法制造复合材料。根据 ASTM 标准,通过进行拉伸和弯曲测试来评估机械性能。采用冲击锤技术进行自由振动测试,以评估所开发复合材料的固有频率、阻尼比和模态振型,从而测量其阻尼特性。结果表明,添加蛤壳填料后,复合材料的拉伸强度、抗弯强度和阻尼特性都有明显改善。添加 6 wt% 填料的复合材料的抗拉强度提高了 18.5%,抗弯强度提高了 24.2%,这可归因于负载传递效率以及填料与环氧基体之间的界面粘合。扫描电镜分析证实了实验结果。9 wt% 填料的阻尼值最高,与不含蛤壳填料的复合材料相比,阻尼值提高了 30%。使用 ANSYS 软件进行的模态分析进一步验证了蛤壳填料的积极影响。这项研究强调了蛤壳填料在增强环氧竹复合材料的机械和阻尼特性方面的潜力,从而拓宽了其在各个领域的应用范围。
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引用次数: 0
Contact analysis of output mechanism of cycloidal pinwheel reducer 摆线针轮减速机输出机构的接触分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-24 DOI: 10.1177/09544062241255588
Yueming Zhang, Shuo Liu, Shuting Ji
In order to study the effect of design parameters on the contact performance of cycloid reducer, a new contact collision force model applicable to various restitution coefficients is proposed. Firstly, based on the L-N nonlinear contact theory and improved Winkler model, a contact force model with contact depth index and damping was proposed. Secondly, Hertzian contact theory was used to clarify the contact area, precise position and relative contact speed between the output pin and the cycloidal wheel in the presence of a clearance. By using the improved contact force model and simulation analysis, the effects of structural design parameters and working condition parameters on contact force were discussed. Finally, with the goal of reducing the contact force and volume of the reducer, the NSGA-II multi-objective genetic algorithm was used to construct an optimization model for the structural parameters of the reducer. The results show that the optimized structural parameters can effectively reduce the contact force of the output mechanism.
为了研究设计参数对摆线针轮减速机接触性能的影响,提出了一种适用于各种恢复系数的新型接触碰撞力模型。首先,基于 L-N 非线性接触理论和改进的 Winkler 模型,提出了带有接触深度指数和阻尼的接触力模型。其次,利用赫兹接触理论阐明了在存在间隙的情况下,输出销与摆线轮之间的接触面积、精确位置和相对接触速度。利用改进后的接触力模型和仿真分析,讨论了结构设计参数和工况参数对接触力的影响。最后,以减小接触力和减小减速器体积为目标,采用 NSGA-II 多目标遗传算法构建了减速器结构参数优化模型。结果表明,优化后的结构参数能有效降低输出机构的接触力。
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引用次数: 0
Exploring wear resistance: Three-body abrasion evaluation of HVOF-sprayed TiC and CoNi coatings on SS316 steel 探索耐磨性:SS316 钢上 HVOF 喷涂 TiC 和 CoNi 涂层的三体磨损评估
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-23 DOI: 10.1177/09544062241262257
Vikrant Singh, Samandeep Kaur, Vijay Kumar, Anuj Bansal, Anil Kumar Singla, Sachin Jha
This study investigated the performance of High-Velocity Oxygen Fuel (HVOF)-sprayed Titanium Carbide (TiC) and TiC + 50C (50%TiC + 50%CoNi) coatings on SS316 steel under three-body abrasion conditions. The microstructural analysis revealed a homogeneous distribution of TiC particles within the TiC coatings, while the TiC + 50C coatings exhibited a more complex microstructure due to the presence of Co-Ni alloy. Mechanical testing demonstrated the superior microhardness of TiC coatings compared to the SS316 substrate, suggesting enhanced wear resistance. Slurry abrasion tests indicated reduced mass loss rates for both TiC and TiC + 50C coatings compared to uncoated SS316 steel, with TiC coatings exhibiting superior resistance to abrasive wear. Post-abrasion examination revealed distinct wear patterns, including abrasive chipping, plowing marks, crater formation, wear traces, and surface ruggedness.
本研究调查了高速氧气燃料(HVOF)喷涂的碳化钛(TiC)和 TiC + 50C(50%TiC + 50%CoNi)涂层在三体磨损条件下对 SS316 钢的性能。显微结构分析表明,TiC 涂层中的 TiC 颗粒分布均匀,而 TiC + 50C 涂层由于 Co-Ni 合金的存在,显微结构更为复杂。机械测试表明,与 SS316 基体相比,TiC 涂层的显微硬度更高,表明耐磨性更强。泥浆磨损测试表明,与未涂层的 SS316 钢相比,TiC 和 TiC + 50C 涂层的质量损失率均有所降低,其中 TiC 涂层的耐磨损性更优。磨损后的检查显示出明显的磨损模式,包括磨料崩裂、犁痕、凹坑形成、磨损痕迹和表面凹凸不平。
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引用次数: 0
Design and kinematics analysis of a parabolic cylinder deployment mechanism with modular over-constrained triangular pyramid 带有模块化超约束三角锥的抛物面圆柱体展开机构的设计与运动学分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-23 DOI: 10.1177/09544062241262223
Hui Yang, Dongtian Wu, Yan Wang, Hong Xiao
Space missions require novel mechanisms that can have compact form in complex space environments. This study proposes a modular triangular pyramid parabolic cylinder deployment mechanism. The modular deployable unit contains an over-constrained triangular pyramid deployable mechanism and a symmetrical trapezoidal Bricard linkage that drives the longitudinal and transverse motions of the mechanism. A cable net is added between two symmetrical linkages to form a parabolic cylindrical reflector and is analyzed by the force density method. The Denavit-Hartenberg (D-H) coordinate method is used to analyze the kinematic characteristics. Based on the analytical solution for the angular displacement, the degrees of freedom of the mechanism are derived from screw theory. Subsequently, the angular velocity and acceleration of the joint points are obtained. Finally, kinematic models of the modular triangular pyramid parabolic cylinder deployable mechanism are established, and the accuracy of the theoretical model is verified using a numerical method. This novel parabolic cylinder deployable mechanism will have a significant influence in aerospace domain. Crucially, the work has value to design deployment mechanism for parabolic cylinder antenna.
太空任务需要在复杂的太空环境中具有紧凑外形的新型机构。本研究提出了一种模块化三角金字塔抛物面圆柱体展开机构。模块化可展开单元包含一个过度受限的三角形金字塔可展开机构和一个对称的梯形布里卡德连杆机构,后者驱动机构的纵向和横向运动。在两个对称连杆之间增加了一个缆网,形成抛物线圆柱形反射器,并采用力密度法进行分析。采用 Denavit-Hartenberg (D-H) 坐标法分析运动特性。根据角位移的解析解,从螺杆理论推导出机构的自由度。随后,得到关节点的角速度和加速度。最后,建立了模块化三角金字塔抛物面圆柱体可展开机构的运动学模型,并通过数值方法验证了理论模型的准确性。这种新型抛物面圆柱体可展开机构将在航空航天领域产生重大影响。最重要的是,这项工作对抛物面圆柱体天线的展开机构设计具有重要价值。
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引用次数: 0
Design and performance analysis of continuum manipulator with twisting rotation 带扭转旋转功能的连续机械手的设计与性能分析
IF 2 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-07-23 DOI: 10.1177/09544062241261593
Junfeng Hu, Hao Zhou
The continuum manipulator exhibits excellent flexibility, enabling it to navigate through unstructured and narrow spaces. However, the current motion capabilities of the continuum arm are limited to expansion, bending, or their combination, which restricts its application range and potential uses. Designing a continuum manipulator capable of twisting motion around its axis poses a significant challenge. In this study, we propose a torsion module for the continuum manipulator that enables twisting motions. This module comprises a central trunk made of a torsion spring and a driving mechanism consisting of two tendons arranged in cylindrical helix symmetry. By stretching these driving cables, the module can achieve twisting motion. We describe the principle behind torsional motion, establish a kinematic model for the continuum torsional module, and analyze how structural parameters affect its performance in terms of twisting motion. Furthermore, we construct a continuum arm incorporating this torsion module to enable both twisting and bending motions. We present examples showcasing the versatile capabilities of this continuum manipulator in various specialized scenarios. Experimental results demonstrate that the addition of torsional functionality enhances dexterity and expands design possibilities for continuum manipulators.
连续机械臂具有出色的灵活性,能够在非结构化的狭窄空间中穿行。然而,目前连续机械臂的运动能力仅限于伸缩、弯曲或它们的组合,这限制了它的应用范围和潜在用途。设计一种能够绕其轴线进行扭转运动的连续机械手是一项重大挑战。在这项研究中,我们提出了一种可实现扭转运动的连续机械手扭转模块。该模块包括一个由扭转弹簧组成的中心躯干和一个由两条呈圆柱螺旋对称排列的韧带组成的驱动机构。通过拉伸这些驱动缆绳,该模块可以实现扭转运动。我们描述了扭转运动背后的原理,建立了连续扭转模块的运动学模型,并分析了结构参数如何影响模块的扭转运动性能。此外,我们还构建了一个包含该扭转模块的连续臂,以实现扭转和弯曲运动。我们通过实例展示了这种连续机械手在各种特殊场景下的多功能性。实验结果表明,增加扭转功能可以提高灵巧性,拓展连续机械手的设计可能性。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
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