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Obtaining complex coagulants from waste OF metallurgical plants 从冶炼厂废渣中获得复合混凝剂
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3451
E. Kuzin, N. Kruchinina, J. Averina, A. Kurbatov, T. Nosova
The processes of production of pig iron, steel and cast irons are accompanied by the formation of a significant amount of slag. This waste can be sent to re-smelting, however, if it contains a high content of impurity components, it is sent to the dump as waste. This waste contains 40 – 50 % of iron compounds, with a developed surface. In the framework of the work, it is proposed to use slag as a feedstock to obtain complex coagulants. Complex coagulants are highly effective reagents used in wastewater treatment processes for hydrotreating parts, gas purification, and also galvanic wastewater. As part of the studies, the high efficiency of complex coagulants in the processes of wastewater treatment of galvanic production from chromium (VI) ions was confirmed.
生铁、钢和铸铁的生产过程都伴随着大量炉渣的形成。这种废料可以送去重新冶炼,但是,如果它含有高含量的杂质成分,则作为废料送去排土场。这种废物含有40 - 50%的铁化合物,表面发达。在本研究的框架内,提出以矿渣为原料制备复合混凝剂。复合混凝剂是废水处理过程中用于加氢处理零件、气体净化和电废水的高效试剂。作为研究的一部分,复合混凝剂在铬(VI)离子产电废水处理过程中的高效率得到了证实。
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引用次数: 0
Analysis of internal cracks in high carbon casting bloom induced by soft reduction process and its improvement using numerical simulations and industrial experiments 采用数值模拟和工业试验相结合的方法分析了高碳铸件软还原工艺引起的内部裂纹及改进措施
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020079
N. Zong, Jian Huang, Jun Liu, Sida Ma, T. Jing
To comprehensively investigate and improve the internal cracks in high carbon casting bloom induced by the soft reduction process, a three-dimensional mechanical model was developed to calculate the cracking zone, centre solid fraction and the strain states in as-cast bloom. In the present work, the specific relationship between cracking zone area, centre solid fraction and maximum equivalent strain in cracking zone has been established under a number of withdrawal machines. A two-stage sequential soft reduction method was carried out for high carbon bearing steel, which aims to provide theoretical basis for improving the internal quality and effectively decrease the risk of internal cracks. According to the experimental results, the internal cracks were effectively alleviated and center shrinkage cavities were nearly eliminated by optimum designed experiments. Along the bloom central part, the proportion of length where the segregation rate is between 0.95 and 1 has been increased from 16.7% to 91%, and the fluctuation of carbon distribution in the center line of as-cast bloom was decreased to obtain the high homogeneity of the internal structure. In addition, grade of banded carbide in the hot-rolled wire decreased accordingly from 2.5 to 1.67.
为了全面研究和改善高碳铸件软还原过程引起的内部裂纹,建立了三维力学模型,计算了铸态坯的裂纹区域、中心固相分数和应变状态。本文建立了在多种提取机作用下,裂纹区面积、中心固含量与裂纹区最大等效应变之间的具体关系。为提高高碳轴承钢内部质量,有效降低内部裂纹风险提供理论依据,对高碳轴承钢进行了两阶段顺序软还原。试验结果表明,优化设计的试验有效地缓解了内部裂缝,基本消除了中心收缩空洞。沿铸坯中心部分,偏析率在0.95 ~ 1之间的长度比例由16.7%提高到91%,铸坯中心线碳分布波动减小,内部结构高度均匀。此外,热轧线材中带状碳化物的品位也从2.5降低到1.67。
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引用次数: 6
Investigation on the control of multiphase flow behavior in a continuous casting tundish during ladle change 连铸中间包换包过程中多相流行为控制研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020070
X. Rui, L. Haitao, Hai-jun Wang, Li-zhong Chang, S. Qiu
The transient multiphase flow behavior in a single-strand tundish during ladle change was studied using physical modeling. The water and silicon oil were employed to simulate the liquid steel and slag. The effect of the turbulence inhibitor on the slag entrainment and the steel exposure during ladle change were evaluated and discussed. The effect of the slag carry-over on the water-oil-air flow was also analyzed. For the original tundish, the top oil phase in the impact zone was continuously dragged into the tundish bath and opened during ladle change, forming an emulsification phenomenon. By decreasing the liquid velocities in the upper part of the impact zone, the turbulence inhibitor decreased considerably the amount of entrained slag and the steel exposure during ladle change, thereby eliminating the emulsification phenomenon. Furthermore, the use of the TI-2 effectively lowered the effect of the slag carry-over on the steel cleanliness by controlling the movement of slag droplets. The results from industrial trials indicated that the application of the TI-2 reduced considerably the number of linear inclusions caused by ladle change in hot-rolled strip coils.
采用物理模型研究了钢包换包过程中单链中间包内的瞬态多相流动行为。采用水和硅油来模拟钢水和炉渣。评价和讨论了湍流抑制剂对换包过程中夹渣和钢暴露的影响。分析了渣带对水-油-气流动的影响。对于原中间包,在换包过程中,连续将冲击区顶部油相拖入中间包浴中打开,形成乳化现象。湍流抑制剂通过降低冲击区上部的液体速度,大大减少了换包过程中夹带的渣量和钢的暴露量,从而消除了乳化现象。此外,TI-2的使用通过控制渣滴的运动,有效地降低了渣带对钢洁净度的影响。工业试验结果表明,TI-2的应用大大减少了热轧带钢卷中因钢包更换而引起的线状夹杂物的数量。
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引用次数: 1
Structure and magnetic properties of Nd-Fe-B alloys with Cu additions, obtained by mechanical synthesis 机械合成添加Cu的Nd-Fe-B合金的结构和磁性能
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3610
Kiril Panov, I. Shchetinin, I. Bordyuzhin, V. Menushenkov, I. Dorofievich
In this work the phase transformations in Nd-Fe-B alloys with copper additives obtained by mechanochemical synthesis (MS) was studied. After MS process a partial decomposition of the Nd2Fe14B crystalline phase into the amorphous phase and α-Fe occurs with a maximum ratio of 20 and 8%, respectively. According to SEM data, the particle size was 1 μm with a substructure. The heat treatment of Nd-Fe-B alloys with Cu additives leads to crystallization of the amorphous phase and an increase in coercive force and residual magnetization. The maximum hysteresis properties were achieved for the sample with the addition of 0.4% Cu: Hc = 376 kA / m and σr = 65 A·m2/kg. It was shown that an increase in coercive force is associated with the presence of a mechanism for pinning of domain walls.
本文研究了机械化学合成法(MS)制备的Nd-Fe-B合金中添加铜后的相变。质谱处理后,Nd2Fe14B晶相部分分解为非晶相,α-Fe的最大分解率分别为20%和8%。SEM数据显示,该颗粒粒径为1 μm,具有亚结构。添加Cu对Nd-Fe-B合金进行热处理,导致非晶相结晶,矫顽力和剩余磁化强度增大。当Cu含量为0.4%时,样品的磁滞性能达到最大:Hc = 376 kA / m, σr = 65 A·m2/kg。结果表明,矫顽力的增加与畴壁钉钉机制的存在有关。
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引用次数: 0
Effect of External Stress on the POST-Aging MECHANICAL Properties of Rolled Magnesium Alloys 外应力对轧制镁合金时效后力学性能的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3590
Mustafa Misirli, A. Hosseinzadeh, G. G. Yapici
In the current study the effects of conventional aging and stress aging on the microstructure and mechanical behavior of warm rolled AZ31 magnesium alloy were investigated. Tensile experiments revealed that the ultimate tensile strength (UTS) of the as-received AZ31 increased up to 300 MPa after 24 h aging at 120 °C, with a 2% reduction in ductility. Moreover, yield strength of the rolled and stress aged sample at 120 °C under an external stress of 50 MPa and only for 1 h was improved to 240 MPa. Microstructural observations demonstrate that the grain growth firstly reduced the strength of rolled condition while improving the strain at failure. This was followed by the nucleation of recrystallized grains, enhancing the UTS with acceptable ductility. In addition, fracture surface analysis of stress aged samples demonstrated nucleation-controlled fracture mechanisms with deeper void structures as a ductile characteristic.
本文研究了常规时效和应力时效对热轧AZ31镁合金组织和力学行为的影响。拉伸实验表明,在120℃下时效24 h后,AZ31的极限抗拉强度(UTS)提高到300 MPa,而塑性下降2%。轧制和应力时效试样在120℃下,外加应力为50 MPa,时效1 h,屈服强度提高到240 MPa。显微组织观察表明,晶粒长大首先降低了轧制状态的强度,同时提高了失效应变。随后是再结晶晶粒的成核,使UTS具有可接受的延展性。此外,应力时效试样的断口分析表明,核控断裂机制具有较深的孔洞结构作为延性特征。
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引用次数: 0
Estimating the mechanical properties of friction welded AISI410 MSS joints using empirical relationship 用经验关系估计AISI410 MSS摩擦焊接接头的力学性能
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020075
M. Bakkiyaraj, G. Saikrishnan, V. Balasubramanian
The present study aims to develop the numerical relationship to attain maximum tensile strength of the friction welded AISI410 MSS joints by using response surface methodology. The friction welding (FW) process parameters considered for optimization namely rotational speed, upset pressure, friction time, and upset time. The FW parameters of 31 sets have been used to manufacture the joints to attain the maximum strength. Moreover, the detail relates the optimization procedure with respect to welding conditions on AISI410 MSS joints and its optimized parameters were reported. The optimized results have been correlated with the weld interface of the specimen with reference to tensile properties, macro and microstructure features, hardness, and fracture morphology. Finally, the results concluded that the rotational speed as the most effectual process parameter on the joint properties of the FW AISI410 MSS joint.
本研究旨在利用响应面法建立AISI410 MSS摩擦焊接接头最大抗拉强度的数值关系。优化考虑的摩擦焊工艺参数为转速、镦粗压力、摩擦时间和镦粗时间。采用31组FW参数制作节点,以获得最大强度。详细介绍了AISI410 MSS接头焊接条件的优化过程及其优化参数。根据试样的拉伸性能、宏观和微观组织特征、硬度和断口形貌,将优化结果与试样的焊接界面相关联。结果表明,转速是对FW - AISI410 MSS接头性能影响最大的工艺参数。
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引用次数: 8
MICROSTRUCTURE AND MECHANICAL PROPERTIES OF NANOSTRUCTURED Ti-22Nb-10Zr COATINGS 纳米Ti-22Nb-10Zr涂层的微观结构和力学性能
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3540
E. Frutos, M. Karlík, J. Jiménez, T. Polcar
The design of implants and functional prostheses requires superficial modifications that promote fast and lasting osseointegration. Magnetron sputtering enables to design nanostructured and textured β-Ti rich Ti22Nb-10Zr (wt.%) coatings with variable mechanical properties (hardness and Young’s modulus). Depending on the magnitude of the bias voltage used during deposition of the coating, martensitic transformation from the unstable β (bcc) to α” (orthorhombic) phase is activated. This transformation induces compressive residual stresses modifying the tensile strength, hardness and Young's modulus. The residual stresses were measured by nanoindentation, the microstructure and phase evolution were characterized by X-ray diffraction. The spatial phase distribution was determined by transmission electron microscopy. The calculated real hardness increases from 2.1 to 4.1 GPa as the bias voltage is increased from 0 to -148 V. The calculus confirms that the coating has a non-linear elastic behavior.
植入物和功能性假体的设计需要表面修饰,以促进快速和持久的骨整合。磁控溅射能够设计具有可变力学性能(硬度和杨氏模量)的纳米结构和纹理的富β-Ti Ti22Nb-10Zr (wt.%)涂层。根据涂层沉积过程中使用的偏置电压的大小,马氏体从不稳定的β (bcc)相转变为α”(正交)相。这种转变产生压缩残余应力,改变拉伸强度、硬度和杨氏模量。用纳米压痕法测量了残余应力,用x射线衍射仪对其微观组织和相演变进行了表征。用透射电镜测定了其空间相分布。当偏置电压从0增加到-148 V时,计算得到的实际硬度从2.1增加到4.1 GPa。计算证实了该涂层具有非线性弹性行为。
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引用次数: 0
Blast furnace gas as a product of pig iron production 高炉煤气作为生铁生产的一种产品
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3461
Jaroslav Melecký, L. Kovář
One of the products of pig iron production is blast furnace gas. Its pressure energy can be used, among other things, by including an expansion turbine with subsequent production of electricity. The contribution discusses the possibilities of calculating the thermodynamic quantities of blast furnace gas as a mixture of gases. The state equation of an ideal gas does not apply accurately enough over a wide range of temperatures and pressures. The inaccuracy of the ideal gas state equation generally increases with decreasing temperature and increasing pressure. To verify the dependence of gas thermodynamic quantities on pressure and to calculate state quantities under normal conditions, I present the so-called Benedict-Webb-Rubin equation, which can be easily derivable, so that from the pressure formula it is possible very easily to obtain formulas for other thermodynamic variables, is sufficiently precise and the values of constants are set for a large number of gases.
生铁生产的产物之一是高炉煤气。它的压力能,除其他外,可以通过包括一个膨胀涡轮机与后续生产的电力。文章讨论了计算高炉煤气作为混合气体的热力学量的可能性。理想气体的状态方程在很宽的温度和压力范围内应用得不够精确。理想气体状态方程的不准确性一般随温度的降低和压力的增大而增大。为了验证气体热力学量对压力的依赖性,并在正常条件下计算状态量,我提出了所谓的本尼迪克特-韦伯-鲁宾方程,它可以很容易地推导出来,因此从压力公式可以很容易地得到其他热力学变量的公式,它足够精确,常数的值是为大量气体设定的。
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引用次数: 0
Properties of Al2O3 / ZrO2 composite for biomedical applications 生物医学用Al2O3 / ZrO2复合材料的性能
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3598
Z. Bałaga
The paper presents the results of testing a composite based on Al2O3 with the addition of zirconium oxide ZrO2 of 0 %, 5 %, 10 %, 15 %, and 20 %. ZrO2 powder was stabilized with 8% mol Y2O3. The composites were made by compaction of the mixed powders at 60 kN with subsequent sintering of the obtained moulded pieces at 1600 °C for five hours. The examinations of the composites included: determination of density and porosity, microscopic examination, X-ray diffraction (XRD), hardness measurements by the Vickers method, and determination of crack resistance. Microscopic examinations were carried out using scanning electron microscopy (SEM). A SEIFERT 3003 T-T X-ray diffractometer and radiation of a cobalt anode lamp were used to examine the phase composition.
本文介绍了氧化锆ZrO2添加量分别为0%、5%、10%、15%和20%时对Al2O3基复合材料的测试结果。用8%摩尔的Y2O3稳定ZrO2粉末。将混合粉末在60 kN下压实,然后在1600℃下烧结5小时制成复合材料。对复合材料进行了密度和孔隙率测定、显微检查、x射线衍射(XRD)、维氏法硬度测定和抗裂性能测定。采用扫描电子显微镜(SEM)进行显微检查。采用SEIFERT 3003型T-T型x射线衍射仪和钴阳极灯的辐射检测相组成。
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引用次数: 0
Degradation behaviors of coke under complex solution loss conditions 复杂溶液损失条件下焦炭的降解行为
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020081
Jun Zhang, Dongsheng Yu, R. Guo, Jiaxiong Lin
Solution loss reaction of coke provides reducing agent for ironmaking, which is an important chemical reaction in blast furnace. The coke itself is also degraded by the loss of carbon. In this paper, the degradation behavior of coke under complex conditions including alkali metal enrichment, simulated blast furnace temperature and atmosphere was studied. The pore size and pore wall thickness distribution of coke were measured by a microscope to characterize the structure of coke. The gasification reaction rate of coke matrix was measured by a thermogravimetric analyzer to characterize the matrix reactivity of coke. The results show that a coke has high CRI and low CSR, but it has high matrix reactivity and thick pore wall, which may lead higher strength after solution loss under alkali metal enrichment and simulated blast furnace atmosphere and heating conditions.
焦炭的溶损反应为炼铁提供还原剂,是高炉中重要的化学反应。焦炭本身也因碳的损失而退化。本文研究了焦炭在碱金属富集、模拟高炉温度和气氛等复杂条件下的降解行为。用显微镜测量了焦炭的孔径和孔壁厚度分布,对焦炭的结构进行了表征。用热重分析仪测定了焦炭基质的气化反应速率,表征了焦炭基质的反应性。结果表明:在碱金属富集和模拟高炉气氛及加热条件下,焦炭具有较高的CRI和较低的CSR,但具有较高的基体反应性和较厚的孔壁,这可能导致溶液损失后的强度提高。
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引用次数: 0
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Revue De Metallurgie-cahiers D Informations Techniques
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