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Preliminary study on the preparation of graphene from coke with a combined chemical and physical routine 化学与物理相结合法制备焦炭石墨烯的初步研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020060
Minmin Sun, Jianliang Zhang, Minghao Li, W. Xiong, Kejiang Li, Hongtao Li
As a revolutionary material with optical, electrical and mechanical properties, graphene has high production costs in terms of materials science, micro-nano processing, energy, biomedicine and drug delivery. To explore the low-cost materials for the synthesis of carbon nanomaterials, a method for the affordable and facile fabrication by metallurgical coke fine was demonstrated. The demineralized coke ultrafine powder (< 10 µm) was oxidized, and then treated with a combination of thermal exfoliation and solvent exfoliation. The resulting carbon powder were characterized with microscopic morphology, the defects and type of carbon and the carbon structural order by Transmission Electron Microscopy (TEM), Fourier Transform Infrared Spectroscopy (FTIR), X-ray Photoemission Spectroscopy (XPS), Raman Spectroscopy and X-ray Diffraction (XRD). The graphene prepared by chemical-physical routine with demineralized metallurgical coke superfine powder exhibits similar characteristics to those prepared by graphite traditionally, which provides an economical and environmentally friendly method for the preparation of graphene materials.
石墨烯作为一种具有光学、电学和机械性能的革命性材料,在材料科学、微纳加工、能源、生物医学和药物输送等方面具有很高的生产成本。为探索低成本的碳纳米材料合成方法,提出了一种以焦炭为原料制备碳纳米材料的方法。对脱矿焦超细粉(< 10µm)进行氧化处理,然后采用热剥离和溶剂剥离相结合的方法进行处理。采用透射电子显微镜(TEM)、傅里叶红外光谱(FTIR)、x射线光电发射光谱(XPS)、拉曼光谱(Raman Spectroscopy)和x射线衍射仪(XRD)对制备的碳粉进行了微观形貌、缺陷和碳的类型以及碳的结构顺序等表征。以脱矿焦炭超细粉为原料,采用化学物理方法制备的石墨烯具有与传统石墨相似的特性,为制备石墨烯材料提供了一种经济环保的方法。
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引用次数: 2
Characterization of blast furnace flue dust – a multi analytical techniques approach 高炉烟道粉尘的表征——多分析技术方法
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020059
Shrenivas S. Ashrit, S. Sarkar, Rashmi Singh, Sundeep Z. Yadav, Ravikrishna V. Chatti
The blast furnace flue dust has potential reuse application in iron making process via the sinter making route mainly due to its high carbon content. The specific aim of this study was to use different analytical techniques like chemical analysis, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) and petrography to identify the different phases present in the blast furnace flue dust of Tata Steel Limited, Jamshedpur and discuss on possible use of suitable separation techniques for economic utilization of flue dust and put those separated fractions for the innovative industrial applications.
高炉烟道粉尘含碳量高,在烧结制铁过程中具有潜在的再利用价值。本研究的具体目的是使用不同的分析技术,如化学分析,x射线衍射(XRD),傅里叶变换红外光谱(FTIR),拉曼光谱,扫描电子显微镜与能量色散x射线光谱(SEM-EDS)和岩石学来识别塔塔钢铁有限公司高炉烟道粉尘中存在的不同相。Jamshedpur和讨论了可能使用合适的分离技术来经济利用烟道粉尘,并将分离出来的馏分用于创新的工业应用。
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引用次数: 1
LOGIT MODEL AND PREDICTION QUALITY OF CONTINUOUSLY CAST SLABS 连铸板坯的Logit模型及质量预测
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3642
Z. Franěk, R. Pyszko
In the paper there are summarized basic analytical and empirical pieces of knowledge on searching dependences of the influence of thermal process during steel casting in the continuous casting of semi-finished products – slabs, on their quality assessment and as well the influence of thermal processes on the quality of final products rolled of slabs. The course of thermal processes at continuous steel casting has the significant impact on the quality of slabs. The assessment of the quality of slabs during continuous steel casting is an inseparable part of the information system of a metallurgical plant. This assessment works on the data collection and storing the necessary data for an effective assessment between measured and qualitative quantities. The paper describes the proposal of the concept of quality slab prediction. There are statistical methods used for this purpose, especially association rules and logistic regression. On the basis of use of the system for monitoring the casting parameters and the application of statistical methods, association rules for prediction of quality of continuously cast slabs were determined.
本文总结了在半成品板坯连铸过程中,寻找铸钢过程中热工过程对其质量评价的依赖关系,以及热工过程对板坯轧制最终产品质量的影响等方面的基本分析和经验知识。连铸过程中的热过程对板坯质量有重要影响。连铸坯质量评估是冶金企业连铸坯质量信息系统不可分割的一部分。这种评估的工作是收集数据并存储必要的数据,以便在测量量和定性量之间进行有效评估。本文介绍了质量板坯预测概念的提出。有用于此目的的统计方法,特别是关联规则和逻辑回归。在利用该系统监测连铸工艺参数的基础上,应用统计方法,确定了连铸板坯质量预测的关联规则。
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引用次数: 0
MATHEMATICAL MODELING OF PHYSICAL PROPERTIES OF ANISOTROPIC MATERIALS 各向异性材料物理性质的数学建模
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3500
Yu. A. Belokon’, A. Yavtushenko, V. Protsenko, Y. Bondarenko, A. Cheilytko
The problem of selecting a material with an extreme value of its performance using its anisotropy is considered. It is important for specialists of metallurgical profile to be able not only to select the material for realization of the set engineering task, but also to use its anisotropy, and to be able to determine the orientation of the material with the extreme value of its performance. Mathematical modeling and computer analysis of anisotropy of tensor coefficients using the example of thermal expansion coefficient have been performed. Since thermal expansion, like any tensor physical property of crystals, is a continuous function of direction, then in order to determine the directions with a zero value of thermal expansion, the following ratio must be satisfied: αn = 0. This can only happen if the main components of the thermal expansion tensor have different symbols. The Mathcad Prime 6 software complex has defined a function that performs the calculation of the value of thermal expansion coefficients in crystals in any direction, calculated the value and position of extremums of thermal expansion coefficients, and constructed an index surface, a stereographic projection of the index surface and the cross section of the index surface of thermal expansion coefficients X1X3. The lowest and highest values of the thermal expansion coefficient of the crystal have been found.
考虑了利用材料的各向异性选择具有极值性能的材料的问题。对于冶金型材专家来说,不仅要能够为完成既定的工程任务而选择材料,而且要能够利用材料的各向异性,并能够利用材料性能的极值来确定材料的取向。以热膨胀系数为例,对张量系数的各向异性进行了数学建模和计算机分析。由于热膨胀与晶体的任何张量物理性质一样,是方向的连续函数,因此为了确定热膨胀为零的方向,必须满足以下比值:αn = 0。只有当热膨胀张量的主要分量有不同的符号时,这种情况才会发生。Mathcad Prime 6软件复合体定义了计算晶体任意方向热膨胀系数值的函数,计算了热膨胀系数极值的值和位置,构造了一个指标面、指标面的立体投影和热膨胀系数X1X3的指标面截面。得到了晶体热膨胀系数的最小值和最大值。
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引用次数: 0
EIS study of the corrosion behavior of an organic coating applied on Algerian oil tanker 阿尔及利亚油轮用有机涂层腐蚀行为的EIS研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020064
N. Hammouda, K. Belmokre
Organic coatings are widely employed in the corrosion protection of most metal surfaces, particularly steel. They provide a barrier against corrosive species present in the environment, due to their high resistance to oxygen, water and ions transport. This study focuses on the evaluation of corrosion protection performance of epoxy paint on the carbon steel surface in chloride environment (3% NaCl) by Electrochemical Impedance Spectroscopy (EIS). The electrochemical behavior of painted surface was estimated by EIS parameters that contained paint film resistance, paint film capacitance and double layer capacitance. On the basis of calculation using EIS spectrums it was observed that pore resistance (Rpore ) decreased with the appearance of doubled layer capacitance (Cdl ) due to the electrolyte penetration through the film. This was further confirmed by the decrease of diffusion resistance (Rd ) which was also the indicator of the deterioration of paint film protectiveness. Microscopic analyses have shown that oxidation dominates the corroded surfaces.
有机涂层广泛应用于大多数金属表面的防腐,特别是钢。由于其对氧气、水和离子传输的高抵抗力,它们为环境中存在的腐蚀性物质提供了屏障。采用电化学阻抗谱法(EIS)评价了环氧涂料在氯化钠(3% NaCl)环境下对碳钢表面的防腐性能。利用EIS参数(漆膜电阻、漆膜电容和双层电容)对涂膜表面的电化学行为进行了评价。在EIS谱计算的基础上,观察到由于电解质穿透薄膜,孔隙电阻(Rpore)随着双层电容(Cdl)的出现而降低。扩散阻力(Rd)的降低也进一步证实了这一点,Rd也是漆膜保护性能恶化的标志。显微分析表明,腐蚀表面主要是氧化作用。
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引用次数: 1
EVALUATION OF THE FORMABILITY OF Al-ALLOY EN-AA 6000 T6 en - aa6000t6铝合金成形性能的评价
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3470
A. Schrek, A. Brusilová, P. Sejč, M. Pokusová
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引用次数: 0
RESEARCH OF WEAR RESISTANCE OF CHROME DIAMOND COATING 铬金刚石涂层的耐磨性研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3556
J. Averina, G. Kalyakina, V. Boldyrev, A. G. Cherednichenko, E. Rybina
Chrome plating is widely used as a protective and decorative coating and to increase the wear resistance of measuring and cutting tools. To improve the properties of the chrome coating, nanosized particles are coprecipitated with it. Since nanodiamond particles possess the properties of diamond, that is, superhardness, low coefficient of friction, high thermal conductivity and chemical inertness, they are used precisely during deposition with chromium. This article presents a study of chromium-diamond coating. Determination of its wear resistance, microhardness, porosity and other indicators. The use of chromium-diamond coating allows to improve to a greater extent the physicomechanical indices of hard chromium plating, as well as to increase corrosion resistance and increase the service life of parts operating under conditions of corrosion wear.
镀铬被广泛用作保护和装饰涂层,并增加测量和切削工具的耐磨性。为了提高镀层的性能,采用纳米颗粒与镀层共沉淀。由于纳米金刚石颗粒具有金刚石的特性,即超硬度、低摩擦系数、高导热性和化学惰性,因此它们在与铬的沉积过程中被精确地使用。本文介绍了铬-金刚石涂层的研究。测定其耐磨性、显微硬度、孔隙率等指标。铬-金刚石涂层的使用可以在更大程度上改善镀硬铬的物理力学指标,并提高零件在腐蚀磨损条件下的耐腐蚀性和使用寿命。
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引用次数: 0
using advanced computational methods for power grid analysis in metallurgical industry 运用先进的计算方法进行冶金工业电网分析
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3634
Ondřej Grycz, Vít Pasker, Robert Hlavica, Pavel Foretník
The article deals with using computational method and digital filters in power grid quality analysis in metallurgical industry. Almost all of metallurgical factories using large engines, arc furnace, induction heating and so on. This amount of non-linear loads which are connected to power grids cause heavy disturbances, which can cause big problems like damage or even destruction of machines or devices connected near the point, where disturbances occur, for examples near cities. Identification of disturbances is then very important for elimination of these problems. The article describe usage of digital filters which are applied on measured signal from power grid. Using these types of digital filters is necessary for identification problem in power grid.
本文论述了计算方法和数字滤波器在冶金工业电网质量分析中的应用。几乎所有的冶金厂都采用大型发动机、电弧炉、感应加热等。连接到电网的大量非线性负载会造成严重的干扰,这可能会导致大问题,例如在发生干扰的点附近连接的机器或设备的损坏甚至破坏,例如在城市附近。因此,识别干扰对于消除这些问题非常重要。介绍了数字滤波器在电网测量信号处理中的应用。使用这些类型的数字滤波器是解决电网识别问题所必需的。
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引用次数: 0
SUCCESSFUL USE OF FLAMELESS OXYFUEL IN STEEL REHEATING 无焰含氧燃料在钢材再加热中的成功应用
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3460
J. Schéele, Vladimír Zilka
Using oxyfuel combustion in steel reheating provides higher throughput and substantial fuel savings. Accordingly, oxyfuel has many benefits, but also some drawbacks like hot spots in furnaces and thermal NOx generation. However, by making the combustion “Flameless” by creating a ‘volume combustion’, these issues can be overcome, and additional advantages can be achieved. This paper describes different solutions, both fully flameless and semi flameless, which have been developed and implemented in steel reheating and annealing furnaces. Over the past three decades, Linde has made more than 160 oxyfuel installations in all types of reheating furnaces, both batch and continuous, and for production of all different steel grades. Since 2003, focus has been on using Flameless Oxyfuel, hitherto resulting in 112 successful installations, 90 of these operating fully with 100 % Flameless Oxyfuel. This paper describes results from these installations, which include fuel savings of up to 60 %, increased throughput by up to 50 %, substantial reductions of CO2 and NOx emissions, much improved temperature uniformity of the heated steel, reduction of scale losses by up to 50 %. Cases with conversion from air-fuel to Flameless Oxyfuel will are described. These examples comprise installations in soaking pit furnaces, rotary hearth furnaces, roller hearth furnaces, and walking beam furnaces with up to 300 t/h nominal capacity, and for production of carbon steel, engineering steel, and stainless steel grades at companies in USA, Europe, and Asia.
在钢铁再加热中使用含氧燃料燃烧可以提高产量并节省大量燃料。因此,含氧燃料有许多优点,但也有一些缺点,如炉内的热点和热NOx的产生。然而,通过创造“体积燃烧”使燃烧“无焰”,这些问题可以被克服,并且可以实现额外的优势。本文介绍了不同的解决方案,包括完全无焰和半无焰,已开发和实施的钢的再加热和退火炉。在过去的三十年里,林德已经在所有类型的加热炉上安装了160多个氧燃料装置,包括间歇式和连续式加热炉,用于生产所有不同的钢种。自2003年以来,该公司一直专注于使用无焰含氧燃料,迄今为止已成功安装了112台,其中90台完全使用100%无焰含氧燃料。本文描述了这些装置的结果,包括节省高达60%的燃料,提高高达50%的吞吐量,大幅减少二氧化碳和氮氧化物排放,大大改善了加热钢的温度均匀性,减少了高达50%的水垢损失。将介绍从空气燃料转换为无焰含氧燃料的情况。这些例子包括安装在均热炉、转底炉、辊底炉和步进梁炉上,额定容量高达300t /h,并用于美国、欧洲和亚洲公司的碳钢、工程钢和不锈钢的生产。
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引用次数: 0
Microstructural characterization and mechanical behavior of Cr25Ni35NbM alloy dissimilar weld joint for application in a hydrogen reformer furnace 氢转化炉用Cr25Ni35NbM合金异种焊缝的显微组织表征及力学行为
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020067
Jingfeng Guo, Wenwen Liu, Chunxiu Li, Xiaoming Zhang
The microstructural characterization and mechanical behavior of Cr25Ni35NbM/15CrMo and Cr25Ni35NbM/SUS321 dissimilar weld joints were studied in this paper. The microstructure, room temperature and high temperature (1173 K) tensile strength of dissimilar weld joints were analyzed through optical microscopy (OM), scanning electron microscopy (SEM) and electronic universal tensile testing machine. The microstructure of HAZ in 15CrMo steel of Cr25Ni35NbM/15CrMo dissimilar weld joint transformed from ferrite-pearlite into ferrite-martensite. A large volume fraction of α phase was found to have precipitated in the HAZ of SUS321 austenitic stainless steel for Cr25Ni35NbM/SUS321 dissimilar weld joint. At room temperature, the tensile strength and yield strength of these two type dissimilar weld joints is less than Cr25Ni35NbM alloy similar weld joint. The high temperature tensile strength of these two type dissimilar weld joints is less than Cr25Ni35NbM alloy similar weld joint. Both at room and high temperature, the fracture locations of two types dissimilar weld joints are the HAZ of the base metal 15CrMo and SUS321 stainless steel, respectively. It indicates that the weak part of the Cr25Ni35NbM alloy dissimilar weld joints is the low-performance base metals 15CrMo and SUS321 stainless steel.
研究了Cr25Ni35NbM/15CrMo和Cr25Ni35NbM/SUS321异种焊接接头的显微组织表征和力学行为。通过光学显微镜(OM)、扫描电镜(SEM)和电子万能拉伸试验机对不同焊接接头的显微组织、室温和高温(1173 K)拉伸强度进行了分析。Cr25Ni35NbM/15CrMo异种焊缝中15CrMo钢的热影响区组织由铁素体-珠光体转变为铁素体-马氏体。在Cr25Ni35NbM/SUS321异种焊接接头中,在SUS321奥氏体不锈钢的热影响区内析出了大量的α相。室温下,两种异种焊缝的抗拉强度和屈服强度均小于Cr25Ni35NbM合金同类焊缝。两种异种焊缝的高温抗拉强度均小于Cr25Ni35NbM合金同类焊缝。室温和高温下,两种异种焊缝的断裂部位分别为母材15CrMo和SUS321不锈钢的热影响区。结果表明,Cr25Ni35NbM合金异种焊缝接头的薄弱部位是低性能贱金属15CrMo和SUS321不锈钢。
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引用次数: 5
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Revue De Metallurgie-cahiers D Informations Techniques
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