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the influence of the processing parameters on the porosity and microhardness of sintered ti-20nb biomedical alloy 工艺参数对烧结ti-20nb生物医用合金孔隙率和显微硬度的影响
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3581
L. Benić, Gorana Domitrović, Žiga Erman, J. Šubić
Titanium based alloys are increasingly used in biomedicine due to their favourable properties. However, because of their high cost, new methods are being developed to produce more economical alloys. Therefore, in the framework of this work, Ti-20Nb alloy was produced by powder metallurgy. Namely, experimental alloy was prepared by mechanical alloying in a ball mill. The samples were singled out from the powder mixture and pressed on a hydraulic press. Sintering was carried out in a tube furnace in an argon atmosphere. Different processing parameters regarding the time and temperature of sintering were applied. Chemical homogeneity was analysed using the energy-dispersive spectrometry. Porosity was observed using the light microscope and microhardness was determined by Vickers method. The obtained results show that with a small correction of the applied technological parameters, in terms of time extension of mixing/mechanical alloying, it is possible to produce economically Ti-20Nb alloy having the properties suitable for biomedical application by using powder metallurgy technology.
钛基合金以其优良的性能在生物医学领域得到越来越广泛的应用。然而,由于它们的高成本,人们正在开发新的方法来生产更经济的合金。因此,在本工作的框架内,采用粉末冶金法制备Ti-20Nb合金。即在球磨机上进行机械合金化制备实验合金。样品从粉末混合物中挑选出来,在液压机上进行压制。烧结在管式炉氩气环境中进行。采用了不同的烧结时间和烧结温度等工艺参数。用能量色散光谱法分析其化学均匀性。光镜下观察气孔率,维氏法测定显微硬度。结果表明,在混合/机械合金化时间延长方面,采用粉末冶金技术,只要对应用的工艺参数进行很小的修正,就可以经济地生产出具有适合生物医学应用性能的Ti-20Nb合金。
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引用次数: 0
APPLICATION OF EXPLICIT-IMPLICIT CO-SIMULATION TECHNIQES INto THE ROLL PASS DESIGN OF CHANNELS WITH LARGE DEFORMATIONS 显式-隐式联合模拟技术在大变形通道滚道设计中的应用
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3479
M. Dziedzic, S. Turczyn
The practical aim of the following study was to develop a new roll pass design (RPD) of the channels (UPN) and introduce it into industrial rolling. The necessity of usage of a charge stock with a greater cross section has caused necessity of an application of the new rolling schedule characterized by large deformations. The investigations are based on an explicit–implicit co-simulation techniques applied in the ABAQUS commercial code. A complete production line containing all passes for forming the section including break-down, intermediate and finishing sequences are modelled. The data of exit section from subsequent pass is imported as the entering material for the next pass. The series of the plastometric tests were performed to obtain characteristic data of the rolled steel, which were required for the subsequent computer calculations. The metal flow in the roll grooves in each stand, separation force and roll torque in each pass are also calculated. It can be concluded that the explicit–implicit co-simulation techniques used in the analysis are an efficient and accurate enough application for the roll pass design of the steel sections.
以下研究的实际目的是开发一种新的辊道设计(RPD)的通道(UPN),并将其引入工业轧制。由于必须使用大截面的装料,因此必须采用以大变形为特征的新轧制规程。该研究基于ABAQUS商业代码中应用的显式-隐式联合仿真技术。一个完整的生产线包含所有的通道形成部分,包括分解,中间和精加工序列建模。从后续通道的出口段的数据被导入作为下一个通道的输入材料。进行了一系列塑性试验,以获得轧制钢的特征数据,这些数据为随后的计算机计算所必需。计算了各机架轧辊槽内的金属流动、各道次的分离力和轧辊扭矩。结果表明,采用显式-隐式联合模拟技术对型钢轧辊孔型设计是一种有效而准确的方法。
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引用次数: 0
Basic Characteristics of Widmanstätten austenite in goes goes中Widmanstätten奥氏体的基本特征
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3505
Kryštof Hradečný, Renáta Palupčíková, A. Volodarskaja, V. Vodárek
Twin roll strip casting is an advanced technology for production of thin strips with the thickness of several millimetres. Recent progress in twin roll strip casting makes it possible to apply this technology for the production of grain oriented electrical steels (GOES). Optimization of technological processing of GOES using this revolutionary technology requires the detailed knowledge about microstructure evolution. Cooling of GOES thin strips in the  +  phase field is accompanied by the formation of austenite in the form of Widmanstätten laths. This paper summarises basic knowledge about the formation and subsequent decomposition of Widmanstätten austenite in GOES thin strips. Attention is paid to nucleation of Widmanstätten austenite, its growth in the matrix of -ferrite, pinning of austenite/ferrite interfaces by sulphides, the formation of epitaxial ferrite, partitioning of carbon and finally to the decomposition of Widmanstätten austenite either to pearlite or plate martensite. Phase transformations were studied by a combination of l ight microscopy, XRD, SEM + EBSD and TEM.
双辊带钢连铸是生产几毫米厚薄带钢的先进技术。双辊带材连铸技术的最新进展使该技术应用于晶粒取向电工钢(go)的生产成为可能。利用这种革命性的技术优化氧化石墨烯的工艺处理需要详细了解微观结构的演变。氧化石墨烯薄带在+ 相场中冷却,同时形成以Widmanstätten条形式存在的奥氏体。本文综述了氧化石墨烯薄带中Widmanstätten奥氏体的形成及后续分解的基本知识。重点讨论了Widmanstätten奥氏体的形核、在片状铁素体基体中的生长、硫化物对奥氏体/铁素体界面的钉住、外延铁素体的形成、碳的分配以及最终Widmanstätten奥氏体分解为珠光体或片状马氏体。采用光学显微镜、XRD、SEM + EBSD和TEM等手段对其相变进行了研究。
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引用次数: 0
Evolution of Structure and Properties of Nickel-Enriched Ti-Ni Shape Memory Alloy subjected to Compressive Deformation 压缩变形下富镍Ti-Ni形状记忆合金的组织与性能演变
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3623
V. Komarov, I. Khmelevskaya, R. Karelin, V. Yusupov, I. Postnikov, G. Korpała, R. Kawalla, U. Prahl, S. Prokoshkin
The effect of compressive deformation of the nickel-enriched Ti-Ni shape memory alloy in a temperature range of 100 to 900 °С on phase composition, microstructure, mechanical and functional properties was studied. The temperature ranges of dynamic recovery, polygonization and recrystallization were determined as a result of comparative optical microscopy, XRD, DSC studies, HV measurements and shape recovery testing. Lowering of the compressive deformation temperature is accompanied by an increase in a hardness value from 280 to 350 HV and leads to decrease in average grain size from 33 to 16 μm. The dispersion hardening leads to an increase in shape recovery properties. The optimum deformation temperature range for thermomechanical treatment of Ti-Ni SMA from the viewpoint of ultrafine-grained structure and high functional properties formation was determined as 400 to 600 °C.
研究了富镍Ti-Ni形状记忆合金在100 ~ 900°С温度范围内压缩变形对合金相组成、显微组织、力学性能和功能性能的影响。通过对比光学显微镜、XRD、DSC研究、HV测量和形状恢复测试,确定了动态恢复、多角化和再结晶的温度范围。压缩变形温度降低,合金硬度从280 ~ 350 HV升高,平均晶粒尺寸从33 μm减小到16 μm。分散硬化导致了形状恢复性能的提高。从形成超细晶组织和高功能性能的角度出发,确定了Ti-Ni SMA热处理的最佳变形温度范围为400 ~ 600℃。
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引用次数: 0
An investigation on thermodynamics and kinetics of η phase formation in Nb-modified iron-nickel base A286 superalloy nb改性铁镍基A286高温合金η相形成的热力学和动力学研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020084
Reza Soleimani Gilakjani, S. H. Razavi, M. Seifollahi
In this study, precipitation of η phase (Ni3 Ti) in conventional and Nb-modified (Nb-A286) A286 superalloys was evaluated at different aging times and temperatures. The TTP curve of the η phase formation was plotted using thermodynamic analyses, kinetics and microstructural studies. Depending on temperature and heat treatment, the η phase precipitated at the grain boundaries or twin sites, as a result of the γ′ phase or matrix austenite transformation. Heat treatment of conventional A286 superalloy and Nb-A286 was performed within a temperature range of 650 to 900 °C for 2 to 30 h. The η phase transformation was evaluated by scanning electron microscope (SEM) which is equipped to energy dispersive X-ray spectroscopy (EDS) and optical microscopy (OM). In the analyses based on thermodynamic calculations, the interaction of the Gibbs free energy of η phase formation and the diffusion activation energy of the elements, especially titanium and niobium, was considered. The microstructural studies showed that increasing the heat treatment time results in increasing the volume fraction of the η phase. By increasing the aging temperature to 840 and 860 °C for conventional A286 superalloy and Nb-A286 superalloy, respectively, the η phase volume fraction increased, however, further increase led to volume fraction decrease. The results of the thermodynamic analyses showed the tip of the TTP diagrams at temperatures of 860 and 820 °C for the A286 and Nb-A286 alloys, respectively. Investigation of kinetics calculations showed that η phase transformation depends on the diffusion of titanium, nickel, and niobium.
研究了在不同时效时间和时效温度下,常规和nb改性(Nb-A286) A286高温合金中η相(Ni3 Ti)的析出情况。利用热力学分析、动力学和显微组织研究绘制了η相形成的TTP曲线。随着温度和热处理的不同,η相在晶界处或孪晶处析出,这是γ′相或基体奥氏体转变的结果。对常规A286高温合金和Nb-A286在650 ~ 900℃的温度范围内热处理2 ~ 30 h。采用能量色散x射线能谱仪(EDS)和光学显微镜(OM)对η相变进行了表征。在基于热力学计算的分析中,考虑了η相形成的吉布斯自由能与元素,特别是钛和铌的扩散活化能的相互作用。显微组织研究表明,随着热处理时间的延长,η相的体积分数增大。将常规A286高温合金和Nb-A286高温合金的时效温度分别提高到840℃和860℃,η相体积分数升高,但进一步升高导致体积分数降低。热力学分析结果表明,A286和Nb-A286合金分别在860℃和820℃的TTP图顶端。动力学计算表明,η相变取决于钛、镍和铌的扩散。
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引用次数: 1
Deposition of ultra-black nickel phosphorus coatings 超黑镍磷涂层的沉积
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3552
E. Shcherbina, A. Abrashov, N. Grigoryan, V. Aleshina, T. Vagramyan, V. Men'shikov
Absorbing surfaces of solar receivers are coated with black chrome, which provides the surface of steel or aluminum tubes with good absorption properties. However, the chrome coating does not protect well against corrosion because of its high porosity and high internal stresses, which cause a cracking of coatings. In this paper, we investigated two methods for formation of black coatings on chemically formed Ni-P layers: etching in nitric acid and anodic treatment in a phosphoric acid solution. It was found that in the course of processing the black coatings, their roughness and porosity increase. It was shown that nickel oxides NiO and Ni2O3 and nickel phosphates are presented in the coating composition. It was established that the heat treatment increases the wear resistance and protective ability of black coatings.
太阳能接收器的吸收表面涂有黑铬,使钢或铝管表面具有良好的吸收性能。然而,由于其高孔隙率和高内应力,导致涂层开裂,因此铬涂层不能很好地防止腐蚀。在本文中,我们研究了两种在化学形成的Ni-P层上形成黑色涂层的方法:在硝酸中蚀刻和在磷酸溶液中阳极处理。结果表明,黑色涂层在加工过程中粗糙度增大,孔隙率增大。结果表明,涂层成分中存在镍氧化物NiO、Ni2O3和磷酸镍。结果表明,热处理能提高黑色涂层的耐磨性和防护能力。
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引用次数: 0
Investigation of the weldability of AISI304 and AISI1030 steels welded by friction welding AISI304和AISI1030钢摩擦焊可焊性的研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020058
T. Teker, E. M. Karakurt, Murat Özabaci, Yaşar Güleryüz
In this study, the effect of rotational speed on the microstructure and weldability of AISI1030 steel and AISI304 stainless steel welded by friction welding method were investigated experimentally. The weld joints were manufactured with rotational speed (1500, 1600, 1700, 1800, 1900, and 2000 rev/min.), friction pressure (40 MPa), forging pressure (60 MPa), forging time (4 s), and friction time (6 s). After the FW process, the microstructures of the weld interfaces were analyzed by optic microscopy, scanning electron microscopy, energy dispersive spectrometry, elemental mapping, and X-ray diffraction analysis. Moreover, the weld strength was analyzed by tensile test, and the fracture behavior was investigated with scanning electron microscopy. The results indicated that increased rotational speed had a significant effect on the microstructure and weldability.
实验研究了不同转速对AISI1030钢和AISI304不锈钢摩擦焊显微组织和可焊性的影响。焊接接头在转速(1500、1600、1700、1800、1900和2000转/分)、摩擦压力(40 MPa)、锻造压力(60 MPa)、锻造时间(4 s)和摩擦时间(6 s)下制造。FW处理结束后,采用光学显微镜、扫描电镜、能谱分析、元素映射、x射线衍射分析等方法对焊缝界面组织进行分析。通过拉伸试验对焊缝强度进行了分析,并用扫描电镜对焊缝的断裂行为进行了研究。结果表明,转速的增加对组织和可焊性有显著影响。
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引用次数: 1
Hydrogen embrittlement of TRIP steel after previous deformation TRIP钢变形后的氢脆
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3502
P. Váňová, J. Sojka, Mária Melicherová, K. Konečná, Taťána Radkovská
The aim of the work was to obtain information about the effect of hydrogen in pre-deformed samples made of TRIP 780 steel and during deformation, when retained austenite transforms into martensite. Electrolytic hydrogenation took place both under the simultaneous action of deformation and before the tensile test itself. After hydrogenation, TRIP steel showed an increase in the yield strength and a decrease in the tensile strength. Elongation at fracture also decreased significantly by more than 20 % compared to samples that were only pre-deformed. The occurrence of deformation-induced martensite in the microstructure of TRIP steels significantly contribute to the susceptibility of these steels to hydrogen embrittlement. For samples with 5% predeformation, the value of the hydrogen embrittlement index was found to be 78.1 %, for samples with 10% predeformation it further increased to 86.2 %. From these results, hydrogen led to a degradation of mechanical properties with increasing percentage of deformation and at the same time the obtained results demonstrate a significant susceptibility of TRIP steels to hydrogen embrittlement. The article also contains results of a fractographic analysis, which also showed the occurrence of typical signs of hydrogen embrittlement, which are a quasi-cleavage fracture and fisheyes.
这项工作的目的是获得有关氢在TRIP 780钢预变形样品中的影响的信息,以及在变形过程中,当保留的奥氏体转变为马氏体时。电解加氢发生在变形同时作用下和拉伸试验前。氢化处理后,TRIP钢的屈服强度提高,抗拉强度降低。断裂伸长率与预变形样品相比也显著下降了20%以上。形变诱发马氏体的出现是导致TRIP钢对氢脆敏感的重要原因。预变形量为5%时,试样的氢脆指数为78.1%,预变形量为10%时,氢脆指数进一步提高到86.2%。从这些结果中可以看出,随着变形百分比的增加,氢导致了TRIP钢的力学性能的退化,同时得到的结果表明,TRIP钢对氢脆的敏感性显著。本文还包括断口分析的结果,该结果也显示了典型的氢脆迹象,即准解理断裂和鱼眼断裂。
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引用次数: 0
THE STUDY OF ANTICORROSIVE COLD SPRAYED Al-Zn COATINGS FOR Nd-Fe-B PERMANENT MAGNETS Nd-Fe-B永磁体防腐冷喷涂铝锌涂层的研究
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3560
I. Belyaev, K. Frolov, A. Stepnov, V. Bazhenov, A. Kireev
Anticorrosive Al-Zn coatings applied on Nd-Fe-B permanent magnets were studied. The coatings were deposited on the surface of permanent magnets by high-speed cold spraying using various temperature conditions. The coatings were studied by optical metallography, scanning electron microscopy (SEM), quantitative X-ray diffraction analysis, and modern techniques for the estimation of adhesive strength of coatings. To determine the protective properties of Al-Zn coatings, salt spray corrosion tests were performed. The properties of the cold sprayed Al-Zn coatings are found to depend on the temperature of spraying. The coatings prepared at a spraying temperature of 200 °С exhibit the best results. The increase in the deposition temperature above 200 °С leads to the increase in the content of large corundum particles in the coatings, which result in the embrittlement of the coating material.
研究了Nd-Fe-B永磁体上的Al-Zn防腐涂层。在不同温度条件下,采用高速冷喷涂技术在永磁体表面沉积涂层。采用光学金相、扫描电子显微镜、定量x射线衍射分析和现代胶合强度评估技术对涂层进行了研究。为了确定铝锌涂层的防护性能,进行了盐雾腐蚀试验。发现冷喷涂铝锌涂层的性能与喷涂温度有关。在200°С的喷涂温度下制备的涂层效果最好。沉积温度升高到200°С以上,导致涂层中大刚玉颗粒含量增加,导致涂层材料脆化。
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引用次数: 0
Laser welding-brazing of alumina to 304 stainless steel with an Ag-based filler material 用ag基填充材料激光钎焊氧化铝至304不锈钢
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020086
Yan Zhang, Yankun Chen, Jianping Zhou, Daqian Sun, Hongmei Li
In this paper, laser welding-brazing of 304 stainless steel (SS) and Al2 O3 ceramic dissimilar metal material was carried out. The results showed that the SS and Al2 O3 were joined by melting filler metal when the laser was focused on the SS side of the joint. One process was one pass welding involving creation of a joint with one fusion weld and one brazed weld separated by remaining unmelted SS. When laser beam was focused on the SS plate 1.5 mm, SS would not be completely melted in joint. Through heat conduction, the filler metal (68.8 wt.% Ag, 26.7 wt.% Cu, 4.5 wt.% Ti) melting occurred at the SS-Al2 O3 ceramic interface. A brazed weld was formed at the SS-Al2 O3 ceramic interface with the main microstructure of Cu[s.s.] + Ag[s.s.], Ti2 Cu + TiFe and Ag + AlCu2 Ti. The joint fractured in reaction layer at the ceramic side with the maximum tensile strength of 74 MPa.
本文对304不锈钢(SS)与al2o3陶瓷异种金属材料进行了激光焊接钎焊。结果表明,当激光聚焦在SS一侧时,SS和al2o3通过熔化的填充金属结合在一起。一种工艺是一道焊,包括用一条熔焊焊缝和一条钎焊焊缝与剩余未熔化的SS分开的接头。当激光束聚焦在SS板上1.5 mm时,SS不会完全熔化在接头中。通过热传导,填充金属(68.8 wt。% Ag, 26.7 wt。% Cu, 4.5 wt。% Ti)熔化发生在ss - al2o3陶瓷界面。钎焊焊缝在ss - al2o3陶瓷界面处形成,主要组织为Cu[s.s] + Ag[s.s]。], Ti2 Cu + TiFe和Ag + AlCu2 Ti。接头在陶瓷侧反应层断裂,最大抗拉强度为74 MPa。
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引用次数: 4
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Revue De Metallurgie-cahiers D Informations Techniques
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