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Tantalum-based coatings on stainless steel for fuel-cell bipolar plates 燃料电池双极板用不锈钢的钽基涂层
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3536
J. Ludvík, T. Lovaši, Zuzana Žofková, M. Kouřil
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引用次数: 0
Enhancement of the productivity of non-recovery stamp charge coke oven plant at JSPL Raigarh 提高拉加尔JSPL非回收印花焦炉装置生产效率
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020074
Rupak Ranjan, H. P. Tiwari, P. Srivastava, M. S. Raghuwanshi, A. K. Jaiswal, M. Borkar
In recent past, Jindal Steel & Power Limited, Raigarh unit, has increased the hot metal production capacity by the renovation of the existing blast furnaces. Therefore, the blast furnace coke demand has increased. This excess demand for metallurgical coke production from the existing non-recovery stamp charge coke oven plant was a very tough challenge, because the coke oven plant was already running at rated production capacity. Therefore, to fulfill the requirement of excess coke and to deliver more value to the customers, several initiatives have been taken by the Coke Oven and Technical Services Department within the existing setup. Few approaches had been adopted to increase the productivity of coke by ∼20% without deteriorating the resultant coke quality. This paper describes in details the steps taken to enhance the productivity of non-recovery stamp charge coke oven plant.
在最近的过去,金达尔钢铁和电力有限公司,Raigarh单位,通过改造现有的高炉,增加了铁水生产能力。因此,高炉焦炭的需求量有所增加。现有的非回收印花焦炉装置对冶金焦生产的过剩需求是一个非常严峻的挑战,因为焦炉装置已经在额定生产能力下运行。因此,为了满足多余焦炭的需求,并为客户提供更多的价值,焦炉和技术服务部在现有的设置下采取了一些措施。很少有方法可以在不降低焦炭质量的情况下将焦炭的生产效率提高~ 20%。本文详细介绍了提高非回收印花焦炉生产效率所采取的措施。
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引用次数: 0
Study on the transformation and microstructure evolution during hot-charging rolling process of a weathering steel 某耐候钢热装轧制过程相变及组织演变研究
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020027
Man Liu, Guang Xu, Guanghui Chen, Zhoutou Wang
The effect of hot-charging temperature (HCT) on the transformation and microstructure evolution of a weathering steel was investigated by metallography and dilatometry. The results show that the microstructure consisted of ferrite and pearlite in all specimens when the HCT was between 500 ∼ 850 °C. The difference was that pearlite amount increased obviously at 750 °C, which is detrimental to the plasticity of steels. The reason for more pearlite is that ferrite and austenite coexisted at 750 °C, which belongs to the dual-phase region temperature. The reversed transformation of ferrite to austenite happened and the pre-existing austenite became coarse during the secondary austenization. The carbon content in fine reversed austenite was relatively low, while the coarse austenite contained higher carbon content, which decomposed into blocky pearlite in the final cooling process. Therefore, to obtain the desirable ferrite phase, the HCT of about 750 °C should be avoided. The results provide theoretical reference for optimizing hot-charging rolling process parameters.
采用金相和膨胀法研究了热装温度对耐候钢相变和组织演化的影响。结果表明:当高温温度在500 ~ 850℃之间时,所有试样的显微组织均由铁素体和珠光体组成;不同的是,在750℃时珠光体数量明显增加,不利于钢的塑性。珠光体较多的原因是在750℃时铁素体和奥氏体共存,属于双相区温度。在二次奥氏体化过程中发生了铁素体向奥氏体的反向转变,原有的奥氏体变粗。细反转奥氏体含碳量相对较低,粗反转奥氏体含碳量较高,在最终冷却过程中分解为块状珠光体。因此,为了获得理想的铁素体相,应避免750℃左右的高温高温。研究结果为优化热装轧制工艺参数提供了理论参考。
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引用次数: 0
Evolution of microstructure, texture and inhibitor of medium temperature grain-oriented silicon steel 中温晶粒取向硅钢组织、织构及抑制剂的演变
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020050
Fan Lifeng, Xingyuan Zhao, Li-jun Xiao, Jiao Huang, Y. Zhang
The medium temperature reheating and two-stage cold rolling process were adopted to produce industrialized Grain-oriented silicon steel. Results showed there were three sections (surface layer, transition layer and central layer) along the thickness direction on hot rolled sheets. Surface layer was occupied by complete recrystallization grains with average grain size 42.81 µm, while the central layer mainly consisted of fibrous microstructure. The Goss texture appeared only on surface layer with content 3.44%∼3.65%. After the first cold rolling with 72% reduction and decarburization annealing, the primary recrystallization occurred and average grains size reached 19.0 µm, simultaneously accompanied with texture rotated to λ, γ fiber texture and Goss texture dropped to 2.89%. Adopting the second cold rolling with 58% reduction, the cold rolled sheet consisted of deformed fiber microstructure and the texture maintained γ fiber texture with a peak at {111} . The precipitates in hot rolled sheets comprised Cu2 S and few AlN, and the average particle size was ∼14 nm. The inhibitors in the decarburization annealing sheet were mainly AlN, Cu2 S, MnS and their composite precipitation, which were spherical or massive with the average particle size ∼21 nm. The single Goss oriented grains with average grain size 9.41 mm were obtained after high temperature annealing, and the intensity reached 873.30. The final magnetic properties were: B8  = 1.865 T and P1.7/50  = 1.124 W/kg, which met the requirement of 27Q120.
采用中温再加热和两段冷轧工艺生产工业化晶粒取向硅钢。结果表明:热轧薄板沿厚度方向存在表面层、过渡层和中心层三个断面;表层为完全再结晶晶粒,平均晶粒尺寸为42.81µm,中间层主要为纤维组织。高斯织构只出现在表层,含量为3.44% ~ 3.65%。经72%还原和脱碳退火后的第一次冷轧发生了一次再结晶,平均晶粒尺寸达到19.0µm,同时织构旋转为λ, γ纤维织构和高斯织构下降到2.89%。冷轧钢板采用第二次冷轧,还原率为58%,冷轧钢板由变形纤维组织组成,织构保持γ纤维织构,织构峰值在{111}处。热轧薄板析出相主要由Cu2 S和少量AlN组成,平均粒径为~ 14 nm。脱碳退火片中的抑制剂主要是AlN、Cu2 S、MnS及其复合析出物,它们呈球状或块状,平均粒径为~ 21 nm。经高温退火后,得到平均晶粒尺寸为9.41 mm的单一Goss取向晶粒,晶粒强度达到873.30。最终磁性能为:B8 = 1.865 T, P1.7/50 = 1.124 W/kg,满足27Q120的要求。
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引用次数: 0
Effects of tool pin profile on tensile and wear behaviour of friction stir welded AA6101-T6 and AA1350 alloys 刀具销形对搅拌摩擦焊接AA6101-T6和AA1350合金拉伸磨损性能的影响
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020045
R. A. Kumar, R. Muneeswaran, M. Mohan, Sathish Rengarajan, Raghav G R, K. Nagarajan
In Friction Stir Welding (FSW) technique, hard rotating tool with specially profiled pin is plunged into base metals and traversed along the interface of the plates, generating the frictional heat and plasticizing the base metals. This leads to flow of materials and makes solid state joint. AA6101-T6 and AA1350 alloys are widely applied in electrical bus bars, because of their high electrical conductivity. In this present work, these two alloys are joined by varying the pin profile of the tools as circular, triangular, square and hexagonal. Of these four joints, the joint fabricated by circular pin profiled tool exhibits poor tensile and wear properties whereas hexagonal pin profiled tool exhibits better tensile and wear properties. This is due to the volume defects and grain refinement at stirred zone.
搅拌摩擦焊(FSW)技术是将带有特殊形状销的硬质旋转工具插入母材中,并沿着板的界面移动,产生摩擦热,使母材塑化。这就导致了材料的流动,形成了固态接头。AA6101-T6和AA1350合金因其高导电性而广泛应用于电气母线。在目前的工作中,这两种合金通过改变工具的销钉轮廓来连接,如圆形,三角形,方形和六边形。在这四种接头中,圆形销形刀具加工的接头具有较差的拉伸和磨损性能,而六角销形刀具加工的接头具有较好的拉伸和磨损性能。这是由于搅拌区体积缺陷和晶粒细化造成的。
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引用次数: 4
SELECTED ASPECTS OF TECHNOLOGICAL THOUGHT IN ECONOMICS ACCORDING TO THE CONDITIONS OF INDUSTRY 4.0 根据工业4.0的条件选择经济学中的技术思想方面
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3638
T. Němec, Václav Nétek, M. Mynář, Nikola Němcová, Iveta Kuchtíčková
The authors of the article generalize the results of research of a selected group of Czech industrial companies. These companies are founded on the experience of technological transformation in industry as a prerequisite for admission to technological chains which demonstrate high measurement accuracy and major changes in technological procedures. The models of internal economic management are not sufficiently flexible to capture these changes as the investments in Industry 4.0 technologies are introduced. The results of investment research showed that the software used to manage the economics of the companies has lost its effectivity and needs replacement. One method of securing flexibility and continuity with Industry 4.0 dynamics is the application of economic thought in economics.
本文的作者对捷克工业公司的研究结果进行了概括。这些公司建立在工业技术改造的经验基础上,作为进入技术链的先决条件,这表明了高测量精度和技术程序的重大变化。随着对工业4.0技术的投资的引入,内部经济管理模型没有足够的灵活性来捕捉这些变化。投资研究结果表明,用于管理公司经济的软件已经失去了有效性,需要更换。确保工业4.0动态灵活性和连续性的一种方法是在经济学中应用经济学思想。
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引用次数: 1
Tensile and wear behaviour of friction stir welded AA5052 and AA6101-T6 aluminium alloys: effect of welding parameters 搅拌摩擦焊接AA5052和AA6101-T6铝合金的拉伸磨损性能:焊接参数的影响
Pub Date : 2020-01-01 DOI: 10.1051/metal/2020039
G. Kasirajan, Sathish Rengarajan, R. A. Kumar, Raghav G R, V. S. Rao, K. Nagarajan
To improve the performance and effectiveness of cost, constructing lightweight structure is the important factor for automobile, naval and aerospace industries. AA5052 and AA6101-T6 aluminium alloys are widely applied in transport industries, due to their lightweight and high strength and hence, joining of these two are unavoidable. Friction stir welding is an unconventional welding method, which is developed for constructing lightweight structures. This work describes the detailed study of friction stir welded dissimilar AA5052 and AA6101-T6 alloys. AA5052 and AA6101-T6 plates are welded with rotation rates of 765–1400 rpm and offset distances at advancing side of 0–2 mm. For this purpose, four levels of welding parameters based on Taguchi L16 orthogonal array are chosen. To determine the optimum combinational levels and identify the effect of above-mentioned parameters on tensile and wear properties, Signal to Noise ratio and ANOVA respectively are used. From the results, it is observed that the combination of 1 mm offset distance at advancing side and 1400 rpm rotating speed produces better tensile and wear properties, which is due to high heat generation, sufficient flow of materials and balanced precipitation and strain hardening effects. On the other hand, the combination of 2 mm tool offset at advancing side and 765 rpm rotational rate exhibits poor properties, which is associated with low heat input, defects formation, precipitate coarsening and lesser strain hardening effects.
为了提高性能和成本效益,构建轻量化结构是汽车、船舶和航空航天工业的重要因素。AA5052和AA6101-T6铝合金由于其轻量化和高强度的特点,在交通运输行业得到了广泛的应用,因此两者的接合是不可避免的。搅拌摩擦焊是一种针对轻量化结构而发展起来的非传统焊接方法。本文对不同合金AA5052和AA6101-T6的搅拌摩擦焊接进行了详细的研究。AA5052和AA6101-T6板焊接,转速为765 - 1400rpm,推进侧偏移距离为0 - 2mm。为此,选取了基于田口L16正交阵列的4级焊接参数。为了确定最佳组合水平,并确定上述参数对拉伸和磨损性能的影响,分别采用信噪比和方差分析。结果表明,在推进侧偏移距离为1 mm、转速为1400 rpm时,由于产生的热量高、材料流动充分、析出和应变硬化效果平衡,合金的拉伸和磨损性能较好。另一方面,推进侧2mm刀具偏移量和765 rpm转速的组合表现出较差的性能,这与低热量输入、缺陷形成、沉淀粗化和较小的应变硬化效应有关。
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引用次数: 11
CRACKs FORMATION IN Nickel-based single crystal alloy manufactured by SELECTIVE LASER MELTING 选择性激光熔化制备镍基单晶合金裂纹的形成
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3625
E. Borisov, K. Starikov, A. Popovich, V. Popovich
The aim of this study was to determine the influence of selective laser melting (SLM) process parameters on the formation of cracks in nickel-based single crystal alloy. Several sets of laser scanning parameters, with varied laser power, scanning speed and hatch distance, thus resulting in different volumetric and linear energy densities, were investigated. The relationship between energy density, specimen densification, cracks formation and evolution of directional microstructure was shown. It was found that higher linear energy density results in fewer cracking and defects. Cracking in lower energy samples was attributed to the formation of thermal shrinkage pores in the interdendritic spaces and precipitation of Ta, Mo and Nb carbides along the dendrites boundaries.
本研究旨在确定选择性激光熔化(SLM)工艺参数对镍基单晶合金裂纹形成的影响。研究了不同激光功率、扫描速度和舱口距离对不同体积和线性能量密度的影响。揭示了能量密度、试样致密化、裂纹形成与定向组织演化之间的关系。结果表明,线能量密度越高,裂纹和缺陷越少。低能试样的开裂主要是由于在枝晶间隙形成热收缩孔和沿枝晶边界析出Ta、Mo和Nb碳化物所致。
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引用次数: 2
OBTAINING OF UFG STRUCTURE OF Zr-1% Nb ALLOY BY RADIAL-SHEAR ROLLING 径向剪切轧制获得Zr-1% Nb合金UFG组织
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3485
A. Arbuz, A. Kawałek, K. Ozhmegov, N. Daniyeva, E. Panin
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引用次数: 2
ON THE METAHEURISTIC OPTIMIZATION ALGORITHMS IN THE STRUGGLE FOR THE HOT FLOW CURVE APPROXIMATION ACCURACY 热流曲线近似精度斗争中的元启发式优化算法
Pub Date : 2020-01-01 DOI: 10.37904/metal.2020.3466
P. Opěla, I. Schindler, S. Rusz, V. Ševčák, I. Mamuzic
A hot flow curve approximation performed via flow stress models as well as artificial neural networks requires precisely estimated constants. This estimation is in the case of highly-nonlinear issues often solved via gradient optimization algorithms. Nevertheless, by natural processes or physical laws inspired approaches (metaheuristic algorithms) are also of high interest. In the submitted manuscript, three selected metaheuristic algorithms were compared under the approximation of an experimental hot flow curve dataset via the wellknown Hensel-Spittel relationship. One often used gradient algorithm was also included into this comparison. Results have showed that the metaheuristic algorithms are useful if such complex approximation model is applied and no estimate of material constants from a previous approximation issue is used. On the other hand, if this estimation exists, the gradient algorithms should provide a better solution.
通过流动应力模型和人工神经网络进行的热流曲线近似需要精确估计常数。这种估计是在高度非线性问题的情况下,通常通过梯度优化算法来解决。然而,由自然过程或物理定律启发的方法(元启发式算法)也引起了人们的高度兴趣。在提交的手稿中,通过著名的Hensel-Spittel关系,在实验热流曲线数据集的近似下,比较了三种选定的元启发式算法。一种常用的梯度算法也被纳入到这个比较中。结果表明,如果应用这种复杂的近似模型,并且不使用先前近似问题的材料常数估计,则元启发式算法是有用的。另一方面,如果存在这种估计,梯度算法应该提供更好的解决方案。
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引用次数: 0
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Revue De Metallurgie-cahiers D Informations Techniques
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