Green hydrogen production from solar energy faces critical challenges in power management and system efficiency. This work presents an optimised integrated photovoltaic energy conversion system capable of simultaneously supplying alternating current energy to local loads and producing green hydrogen by water electrolysis. Unlike conventional systems using batteries, the proposed architecture combines a Buck converter controlled by a Perturb-and-Observe algorithm, a Boost converter that stabilises the DC bus at 24 V, and a unipolar pulse width modulation bridge inverter followed by an LC filter to generate a clean sinusoidal voltage with minimal distortion. A cylindrical-electrode electrolyser is directly connected downstream of the Buck converter, where it absorbs excess power, tolerates current and voltage fluctuations, and contributes to stabilising the system which is considered as a key innovation. Experimental tests in Oujda, Morocco, under both stable and highly variable solar irradiance show that the cylindrical electrolyser absorbs up to 85 % of available PV power while maintaining system stability. The system efficiency is 11.7 % which is significantly higher than the 8-9.1 % reported for flat-plate electrolyser systems with battery storage. The proposed system ensures a hydrogen production of 40–60 mL/min with delivering a clean AC power with a total harmonic distortion below 5 %. Overall, the proposed configuration provides an effective alternative for autonomous systems in the African context by adopting a strategy in which the cylindrical electrolyser simultaneously functions as a photovoltaic power adapter and a hydrogen production unit offering a battery-free, cost-effective solution.
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