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Special Issue “Surface Modification of Metals and Alloys” 《金属及合金表面改性》特刊
Pub Date : 2021-02-23 DOI: 10.3390/COATINGS11020260
O. Rius-Ayra, N. Llorca-Isern
Recently surface modification has become necessary for the scientific community because of surface properties of new materials are usually inadequate in terms of wettability, adhesion, corrosion resistance or even drag reduction. In order to modify solid surfaces such as metals and alloys different treatments have been used to obtain a desired surface finish such as chemical vapor deposition, physical vapor deposition, chemical etching, electrodeposition or the application of non-equilibrium gaseous media, especially gaseous plasma. These treatments promote changes in roughness, hydrophobicity, biocompatibility or reactivity. Although such treatments have  [...]
近年来,由于新材料的表面性能在润湿性、粘附性、耐腐蚀性甚至减阻性方面通常不足,因此对其进行表面改性已成为科学界所必需的。为了修饰诸如金属和合金之类的固体表面,已经使用了不同的处理方法来获得所需的表面光洁度,例如化学气相沉积,物理气相沉积,化学蚀刻,电沉积或应用非平衡气体介质,特别是气体等离子体。这些处理促进了粗糙度、疏水性、生物相容性或反应性的变化。尽管这些治疗方法[…]
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引用次数: 3
Investigation of the Anti-Corrosion Properties of Fluorinated Graphene-Modified Waterborne Epoxy Coatings for Carbon Steel 含氟石墨烯改性碳钢水性环氧涂料的防腐性能研究
Pub Date : 2021-02-21 DOI: 10.3390/COATINGS11020254
Baojie Dou, Hang Xiao, Xiuzhou Lin, Yingjun Zhang, Shixiong Zhao, Song Duan, Xiulei Gao, Zhiwen Fang
Waterborne epoxy resin (WEP) has been widely used as an anti-corrosive coating for metals. However, it is still a big challenge to further improve its anti-corrosion performance due to the poor barrier properties to corrosive media. In this study, fluorinated graphene (FG) was used as a filler in WEP to improve its barrier properties, which contributes to corrosion resistance enhancement. The chemical composition and microstructures of FG and FG-modified WEP were systematically analyzed, and its corrosion resistance was also studied. Results reveal that the addition of FG sheet to WEP not only can significantly improve the tensile strength of WEP coating, but also increase the barrier properties of WEP coating and block the penetration of corrosive agent throughout the coating to the interface between coating and substrate. Meanwhile, the results also declare that the F content of FG has a significant effect on mechanical properties and long-term corrosion resistance, and the performance of FG-modified WEP coating will deteriorate with the increase of F content.
水性环氧树脂(WEP)作为一种金属防腐涂料得到了广泛的应用。然而,由于其对腐蚀性介质的阻隔性较差,进一步提高其防腐性能仍然是一个很大的挑战。在本研究中,氟化石墨烯(FG)被用作WEP的填料,以改善其阻隔性能,从而有助于增强其耐腐蚀性。系统分析了FG和FG改性WEP的化学成分和显微组织,并对其耐腐蚀性能进行了研究。结果表明,在WEP中添加FG片材不仅可以显著提高WEP涂层的抗拉强度,而且可以提高WEP涂层的阻隔性能,阻断腐蚀剂在整个涂层中向涂层与基体界面的渗透。同时,FG的F含量对WEP涂层的力学性能和长期耐蚀性有显著影响,FG改性WEP涂层的性能随着F含量的增加而变差。
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引用次数: 19
Physical, Optical, and Visual Performance of Coated Cross-Laminated Timber during Natural and Artificial Weathering 涂覆交叉层压木材在自然和人工风化过程中的物理、光学和视觉性能
Pub Date : 2021-02-20 DOI: 10.3390/COATINGS11020252
G. S. Bobadilha, C. Stokes, Katie M. Ohno, G. Kirker, Dercílio Júnior Verly Lopes, M. Nejad
Cross-laminated timber (CLT) market demand is on the rise in the United States. Adequate protective measures have not been extensively studied. The objective of this study was to investigate the weathering performance of exterior wood coatings. We evaluated coated CLT sample surfaces based on visual appearance, color change (CIE*L*a*b), gloss changes, and water intrusion. From the five exterior wood coatings evaluated, only two showed adequate performance after twelve months field exposure. Based on visual ratings following the ASTM procedures, coating failure occurs more quickly in Mississippi than in Wisconsin, due to its greater decay zone. Both location and coating type impacted the aging of the samples. Artificial weathering results were consistent with natural weathering indicating the two adequate coatings were the most resistant to failure, color, and gloss change. For future studies, new coatings designed for the protection of end-grain in CLT panels should be a target of research and development.
交叉层压木材(CLT)的市场需求在美国呈上升趋势。适当的保护措施尚未得到广泛研究。本研究的目的是研究木器外涂层的耐候性。我们根据视觉外观、颜色变化(CIE*L*a*b)、光泽变化和水侵入来评估涂层CLT样品表面。在评估的五种外部木器涂料中,只有两种在12个月的野外暴露后表现出足够的性能。根据ASTM程序的目视评级,由于其更大的衰变区,密西西比州的涂层失效速度比威斯康星州快。涂层位置和涂层类型对试样的时效都有影响。人工风化的结果与自然风化的结果一致,表明两种适当的涂层对破坏、颜色和光泽变化的抵抗力最强。在未来的研究中,设计用于CLT面板端粒保护的新型涂层应成为研究和开发的目标。
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引用次数: 7
Tribocorrosion Performance of Cr/CrN Hybrid Layer as a Coating for Machine Components Used in a Chloride Ions Environment 氯离子环境下机械部件涂层Cr/CrN杂化层的摩擦腐蚀性能
Pub Date : 2021-02-18 DOI: 10.3390/COATINGS11020242
M. Kowalski, A. Stachowiak
The aim of the article was to identify the effect of material hardness on the tribocorrosion process by comparing two material solutions. The analysis concerned the assessment of the process intensity and the identification of the mechanisms responsible for material loss. Possible mechanisms of tribocorrosion common for materials of high hardness were determined. Two classic material solutions (based on AISI 1045 steel) ensuring high hardness of the subsurface layers were tested: nitriding with an additional oxidation and impregnation process, and Physical Vapour Deposition (PVD) coating. In order to better identify the impact of hardness on the tribocorrosion process in each individual test, the pressures in the contact zone were increased. The tribocorrosion tests were carried out in 3.5% NaCl with free corrosion potential (OCP) for the ball-on-plate system. The results of the tribocorrosion tests presented in the article indicate that the synergy effect of friction and corrosion can be generated by the same mechanisms of material removal in both the material solutions tested. The intensity of these mechanisms is determined by material hardness. The likely mechanism of generating the synergy effect may be related to the formation of local pits along the friction path. The corrosion processes that are initiated by the cracking of the hard surface layer create local cavities, which most probably intensify frictional wear in successive time intervals. The area around the cavities facilitates plastic deformation, the initiation of cracking of the cyclically deformed layer and the tearing of larger pieces of material (especially at higher unit pressures in the frictional contact zone).
本文的目的是通过比较两种材料溶液来确定材料硬度对摩擦腐蚀过程的影响。分析涉及对过程强度的评估和确定造成材料损失的机制。确定了高硬度材料摩擦腐蚀的可能机理。测试了两种经典的材料解决方案(基于AISI 1045钢),以确保亚表层的高硬度:通过额外的氧化和浸渍过程进行氮化,以及物理气相沉积(PVD)涂层。为了在每个单独的测试中更好地识别硬度对摩擦腐蚀过程的影响,增加了接触区的压力。在3.5% NaCl溶液中进行了摩擦腐蚀试验,试验条件为自由腐蚀电位(OCP)。文中提出的摩擦腐蚀试验结果表明,在两种材料溶液中,摩擦和腐蚀的协同效应可以通过相同的材料去除机制产生。这些机制的强度是由材料硬度决定的。协同效应产生的可能机制可能与沿摩擦路径局部凹坑的形成有关。由硬表面层开裂引起的腐蚀过程产生局部空洞,这很可能在连续的时间间隔内加剧摩擦磨损。空腔周围的区域有利于塑性变形,引发循环变形层的开裂和较大材料的撕裂(特别是在摩擦接触区较高的单位压力下)。
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引用次数: 9
Effect of Riveting Angle and Direction on Fatigue Performance of Riveted Lap Joints 铆接角度和方向对铆接搭接疲劳性能的影响
Pub Date : 2021-02-16 DOI: 10.3390/COATINGS11020236
Q. Liang, Tianpeng Zhang, C. Zhu, Y. Bi
Riveting is the most commonly used connection method in aircraft assembly, and its quality has a crucial effect on the fatigue performance of aircraft. Many factors affect the riveting quality, among which the influence of the riveting angle and direction is not clear. In this paper, a three-dimensional finite element model of single-rivet lap joints is established and verified by the driven head geometry and the riveting force data obtained from the riveting experiments. Then, by adjusting the angle and direction of the punch in the finite element model, the riveting process is simulated at the angles of 0°, 1°, 2°, and 3° and the directions of 0° and 180° to investigate the deformation of the lap joints, the stress distribution around the hole, and the stress distribution of the rivet. Finally, the fatigue tests of the single-rivet lap joints are performed and the influence of the riveting angle and direction on the connection quality and fatigue performance of the riveting joints is analyzed.
铆接是飞机装配中最常用的连接方式,其质量对飞机的疲劳性能有着至关重要的影响。影响铆接质量的因素很多,其中铆接角度和方向对铆接质量的影响尚不清楚。本文建立了单铆钉搭接的三维有限元模型,并利用驱动头几何形状和铆接实验得到的铆接力数据进行了验证。然后,通过在有限元模型中调整冲头角度和方向,在0°、1°、2°和3°角度以及0°和180°方向上模拟铆接过程,研究搭接接头的变形、孔周围的应力分布以及铆钉的应力分布。最后,对单铆钉搭接接头进行了疲劳试验,分析了铆接角度和方向对铆接接头连接质量和疲劳性能的影响。
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引用次数: 5
Effects of Cr2O3 Content on Microstructure and Mechanical Properties of Al2O3 Matrix Composites Cr2O3含量对Al2O3基复合材料组织和力学性能的影响
Pub Date : 2021-02-16 DOI: 10.3390/COATINGS11020234
K. Cui, Yingyi Zhang, T. Fu, S. Hussain, T. Saad Algarni, Jie Wang, Xu Zhang, Shafaqat Ali
Al2O3-Cr2O3 refractories are completely substitution solid solutions and can effectively resist slag erosion when used as an industrial furnace lining. In order to provide suitable chromium corundum refractory with excellent slag resistance and mechanical properties for smelting reduction ironmaking, Al2O3-Cr2O3 samples with different mass percentages (0, 10, 20, 30, 40 wt.%) of Cr2O3 were prepared by a normal pressure sintering process to study its sintering properties, mechanical properties, thermal shock resistance, and microstructure. The results of densification behavior showed that the introduction of Cr2O3 deteriorates the compactness, the relative density and volume shrinkage rate of the composite material decrease with the increase of the Cr2O3 content, and the apparent porosity increases accordingly. In terms of mechanical properties, the hardness, compressive strength, and flexural strength of Al2O3-Cr2O3 material decrease gradually with the increase of Cr2O3. After 10 and 20 thermal shock cycles, the flexural strengths of the samples all decreased. With the increase of Cr2O3 in these samples, the loss rate of flexural strength gradually increased. Considering the slag resistance and mechanical properties of the composite material, the Al2O3-Cr2O3 composite refractory with Cr2O3 content of 20–30% can meet the requirements of smelting reduction iron making kiln lining.
Al2O3-Cr2O3耐火材料为完全取代固溶体,作为工业炉衬可有效抵抗炉渣侵蚀。为了为冶炼还原炼铁提供合适的抗渣性能和力学性能优良的铬刚玉耐火材料,采用常压烧结工艺制备了Cr2O3质量分数(0、10、20、30、40 wt.%)不同的Al2O3-Cr2O3试样,研究了其烧结性能、力学性能、抗热震性能和显微组织。致密化行为结果表明,Cr2O3的引入使复合材料的致密性恶化,复合材料的相对密度和体积收缩率随Cr2O3含量的增加而降低,表观孔隙率相应增加。在力学性能方面,随着Cr2O3含量的增加,Al2O3-Cr2O3材料的硬度、抗压强度和抗弯强度逐渐降低。经过10次和20次热冲击循环后,试样的抗弯强度均下降。随着Cr2O3含量的增加,试样的抗弯强度损失率逐渐增大。综合考虑复合材料的抗渣性能和力学性能,Cr2O3含量为20-30%的Al2O3-Cr2O3复合耐火材料可以满足冶炼还原炼铁窑衬的要求。
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引用次数: 42
Reduced Operation Current of Oxygen-Doped ZrN Based Resistive Switching Memory Devices Fabricated by the Radio Frequency Sputtering Method 射频溅射法制备氧掺杂ZrN基阻性开关存储器件的减小工作电流
Pub Date : 2021-02-09 DOI: 10.3390/COATINGS11020197
Jinsu Jung, Dongjoo Bae, Sungho Kim, Hee-Dong Kim
In this work, we report the feasibility of resistive switching (RS) properties of oxygen-doped zirconium nitride (O-doped ZrN) films with platinum (Pt) and platinum silicide (PtSi) bottom electrode (BE), produced by a sputtering method. Compared to O-doped ZrN using Pt BE, when Pt/p-Si was used as BE, the foaming voltage slightly increased, but the operation current was reduced by about two orders. In particular, the average reset current of the O-doped ZrN memory cells was reduced to 50 µA, which can delay deterioration of the element, and reduces power consumption. Therefore, the use of PtSi as the BE of the O-doped ZrN films is considered highly effective in improving reliability through reduction of operating current of the memory cells.
在这项工作中,我们报告了用溅射方法制备的具有铂(Pt)和硅化铂(PtSi)底电极(BE)的氧掺杂氮化锆(o掺杂ZrN)薄膜的电阻开关(RS)特性的可行性。与使用Pt BE掺杂o掺杂ZrN相比,当使用Pt/p-Si作为BE时,发泡电压略有提高,但工作电流降低了约两个数量级。特别是,掺o的ZrN存储单元的平均复位电流降低到50µA,可以延缓元件的劣化,降低功耗。因此,使用PtSi作为o掺杂ZrN薄膜的BE被认为是非常有效的,可以通过降低存储单元的工作电流来提高可靠性。
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引用次数: 6
Sputter Deposited Metal Layers Embedded in Composites—From Fundamentals to Applications 溅射沉积金属层嵌入复合材料-从基础到应用
Pub Date : 2021-02-06 DOI: 10.3390/COATINGS11020190
F. Cougnon, M. Kersemans, W. Van Paepegem, D. Depla
Due to the low heat flux towards the substrate, magnetron sputter deposition offers the possibility to deposit thin films on heat sensitive materials such as fiber-reinforced polymers, also known as composite materials. Passive thermal probe measurements during the sputter deposition of metal layers show indeed that the temperature increase remains well below 25 °C for film thicknesses up to 600 nm. The latter thickness threshold is based on the influence of embedded metal films on the adhesion of the composite plies. Films thicker than this threshold deteriorate the mechanical integrity of the composite. The introduction of the uncured composite in the vacuum chamber strongly affects the base pressure by outgassing of impurities from the composite. The impurities affect the film properties as illustrated by their impact on the Seebeck coefficient of sputter deposited thermocouples. The restrictions to embed thin films in composites, as illustrated by both the heat flux measurements, and the study on the influence of impurities, are however not insurmountable. The possibility to use embedded thin films will be briefly demonstrated in different applications such as digital volume image correlation, thermocouples, and de-icing.
由于对衬底的热流通量低,磁控溅射沉积提供了在热敏材料(如纤维增强聚合物,也称为复合材料)上沉积薄膜的可能性。在溅射沉积金属层的过程中,被动热探针测量确实表明,当薄膜厚度达到600 nm时,温度升高仍然远低于25°C。后者的厚度阈值是基于嵌入金属薄膜对复合材料层的附着力的影响。薄膜厚度超过这个阈值会降低复合材料的机械完整性。在真空室中引入未固化的复合材料会通过从复合材料中排出杂质而强烈地影响基压。杂质对溅射沉积热电偶的塞贝克系数的影响说明了杂质对薄膜性能的影响。然而,正如热流密度测量和杂质影响的研究所表明的那样,在复合材料中嵌入薄膜的限制并不是不可克服的。在不同的应用中,如数字体积图像相关、热电偶和除冰,将简要展示使用嵌入式薄膜的可能性。
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引用次数: 4
Direct-ARPES and STM Investigation of FeSe Thin Film Growth by Nd:YAG Laser Nd:YAG激光生长FeSe薄膜的直接arpes和STM研究
Pub Date : 2021-02-01 DOI: 10.3390/COATINGS11030276
S. Chaluvadi, D. Mondal, C. Bigi, J. Fujii, R. Adhikari, R. Ciancio, A. Bonanni, G. Panaccione, G. Rossi, I. Vobornik, P. Orgiani
Research on ultrathin quantum materials requires full control of the growth and surface quality of the specimens in order to perform experiments on their atomic structure and electron states leading to ultimate analysis of their intrinsic properties. We report results on epitaxial FeSe thin films grown by pulsed laser deposition (PLD) on CaF2 (001) substrates as obtained by exploiting the advantages of an all-in-situ ultra-high vacuum (UHV) laboratory allowing for direct high-resolution surface analysis by scanning tunnelling microscopy (STM), synchrotron radiation X-ray photoelectron spectroscopy (XPS) and angle-resolved photoemission spectroscopy (ARPES) on fresh surfaces. FeSe PLD growth protocols were fine-tuned by optimizing target-to-substrate distance d and ablation frequency, atomically flat terraces with unit-cell step heights are obtained, overcoming the spiral morphology often observed by others. In-situ ARPES with linearly polarized horizontal and vertical radiation shows hole-like and electron-like pockets at the Γ and M points of the Fermi surface, consistent with previous observations on cleaved single crystal surfaces. The control achieved in growing quantum materials with volatile elements such as Se by in-situ PLD makes it possible to address the fine analysis of the surfaces by in-situ ARPES and XPS. The study opens wide avenues for the PLD based heterostructures as work-bench for the understanding of proximity-driven effects and for the development of prospective devices based on combinations of quantum materials.
超薄量子材料的研究需要完全控制样品的生长和表面质量,以便对其原子结构和电子状态进行实验,从而最终分析其内在性质。利用全原位超高真空(UHV)实验室的优势,利用扫描隧道显微镜(STM)、同步辐射x射线光电子能谱(XPS)和角度分辨光发射能谱(ARPES)在新鲜表面上进行直接高分辨率表面分析,我们报告了脉冲激光沉积(PLD)在CaF2(001)衬底上生长的外延FeSe薄膜的结果。通过优化靶到衬底的距离d和烧蚀频率对FeSe PLD生长方案进行了微调,获得了具有单位细胞阶跃高度的原子平坦梯级,克服了其他人经常观察到的螺旋形态。线偏振水平和垂直辐射的原位ARPES显示,在费米表面Γ和M点处存在类似空穴和电子的口袋,这与之前在切割单晶表面上的观测结果一致。通过原位PLD在含有Se等挥发性元素的量子材料生长中实现的控制使得原位ARPES和XPS可以解决表面的精细分析问题。该研究为基于PLD的异质结构作为理解邻近驱动效应和开发基于量子材料组合的潜在设备的工作台开辟了广阔的途径。
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引用次数: 3
Microstructural Charactistics of Plasma Sprayed NiCrBSi Coatings and Their Wear and Corrosion Behaviors 等离子喷涂NiCrBSi涂层的组织特性及其磨损和腐蚀行为
Pub Date : 2021-01-31 DOI: 10.3390/COATINGS11020170
Huang Songqiang, Jingzhong Zhou, Sun Kuoteng, Hailiang Yang, Cai Weichen, Yi Liu, P. Zhou, Shuangjie Wu, Hua Li
Nickel-based alloys are commonly used as protective coating materials for surface protection applications owing to their superior resistance to corrosion, wear and high-temperature oxidation. It is urgent to study the fundamental mechanism between the structure and corrosion properties of the Nickel-base composite coatings. This paper, therefore, focuses on clarifying the mechanisms of the microstructure influencing the acid corrosion and mechanical characteristics of the as-sprayed NiCrBSi coating and post-heat-treated coating. The formation mechanisms of the amorphous phase of flat particles during the plasma spray process were studied by using X-ray diffraction analysis, Raman spectroscopy and confocal laser scanning microscope at first. Then the evolutionary process of the corrosion structure and phase of the coating in the accelerated corrosion experiment is directly visualized by using scanning electron microscopy and energy spectrum analysis. The mechanical properties of the amorphous NiCrBSi coatings are lastly measured by microhardness and friction wear tests. The critical phenomena and results help to elucidate the relative influence of the surface features of atmospheric plasma sprayed coatings on acid corrosion responses and wear resistance, aiming at contributing to the development of a protective technique for electrical engineering.
由于镍基合金具有优异的耐腐蚀、耐磨损和耐高温氧化性能,因此通常用作表面保护涂层材料。研究镍基复合镀层的结构与腐蚀性能之间的基本机理是当务之急。因此,本文的重点是澄清微观组织影响喷态NiCrBSi涂层和热处理后涂层的酸蚀和力学特性的机理。首先利用x射线衍射分析、拉曼光谱和激光共聚焦扫描显微镜对等离子体喷射过程中扁平颗粒非晶相的形成机理进行了研究。然后利用扫描电镜和能谱分析直接可视化了涂层在加速腐蚀实验中腐蚀结构和相的演化过程。最后通过显微硬度和摩擦磨损试验测定了非晶NiCrBSi涂层的力学性能。这些关键现象和结果有助于阐明大气等离子喷涂涂层表面特征对酸腐蚀响应和耐磨性的相对影响,旨在促进电气工程防护技术的发展。
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引用次数: 10
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