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2019 Prognostics and System Health Management Conference (PHM-Qingdao)最新文献

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Development of Metallic Wear Debris Sensor Based on Eddy Current Technique 基于涡流技术的金属磨损碎片传感器的研制
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942929
Sheng Chenxing, Z. Zongxin, Wang Huiyang, Han Yu
On-line detection of metallic wear debris is an effective approach for condition monitoring of mechanical systems. Existing on-line oil conditioning sensors are mainly based on ferrography and inductive techniques. However, ferrography technique needs a clean background and inductive technique requires a high cleanliness of lubricant. To solve these issues, in this paper a metallic wear debris sensor based on eddy current principle is developed. Both numerical simulations and prototype experiments are conducted to evaluate the capacity and feasibility of the new sensor for detecting wear debris. The analysis results demonstrate that: 1) A pulse is generated when the wear debris pass through the sensor, the amplitude and width of the pulse can be used to identify the material and size of the debris; 2) The developed sensor is able to detect copper debris with a diameter greater than 150 μm and iron debris greater than 60 μm. This work provides a new idea for detecting wear debris and a new method for obtaining the characteristics of wear debris.
金属磨损碎片在线检测是机械系统状态监测的有效手段。现有的在线油调理传感器主要基于铁谱和感应技术。然而,铁谱技术需要清洁的背景,感应技术需要高清洁度的润滑剂。为了解决这些问题,本文研制了一种基于涡流原理的金属磨损碎片传感器。通过数值模拟和原型试验,对该传感器检测磨损屑的能力和可行性进行了评价。分析结果表明:1)磨损屑通过传感器时产生脉冲,脉冲的振幅和宽度可用于识别磨损屑的材料和大小;2)所研制的传感器能够检测直径大于150 μm的铜屑和直径大于60 μm的铁屑。该工作为磨屑检测提供了新的思路,也为获取磨屑特征提供了新的方法。
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引用次数: 0
A Health Indicator Construction Method based on Deep Belief Network for Remaining Useful Life Prediction 基于深度信念网络的剩余使用寿命预测健康指标构建方法
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8943014
Ruihua Jiao, Kai-xiang Peng, Jie Dong, Kai Zhang, Chuang-jian Zhang
Remaining useful life (RUL) prediction is of great importance in a successful prognostics and health management system. The performance of RUL prediction is mainly decided by the development of an appropriate health indicator (HI), which can accurately indicate the degree of degradation of the equipment. Therefore, we proposed an unsupervised method for HI construction based on deep belief network (DBN) by using multisensory historical data. Firstly, DBN is employed to describe the hidden representation corresponding to the healthy state. With the running of the system, its performance will decrease over time and the corresponding potential characteristics tend to be different. The deviation degree of degraded state can be used to establish HI so as to estimate the RUL. Finally, a case study is conducted to validate the effectiveness of the new method, where it can be seen that the new approach achieves better performance compared to traditional methods.
剩余使用寿命(RUL)预测在成功的预后和健康管理系统中非常重要。RUL预测的性能主要取决于制定合适的健康指标(HI),该指标能够准确地指示设备的退化程度。为此,我们提出了一种基于深度信念网络(DBN)的基于多感官历史数据的无监督HI构建方法。首先,利用DBN描述健康状态对应的隐藏表示。随着系统的运行,其性能会随着时间的推移而下降,相应的电位特性也趋于不同。退化状态的偏差程度可以用来建立HI,从而估计RUL。最后,通过案例分析验证了新方法的有效性,与传统方法相比,新方法取得了更好的性能。
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引用次数: 2
A Comparative Evaluation of SOM-based Anomaly Detection Methods for Multivariate Data 基于som的多变量数据异常检测方法的比较评价
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8943040
Bingjun Guo, Lei Song, Taisheng Zheng, Haoran Liang, Hongfei Wang
Anomaly detection for multivariate data is of vital importance in academic research and industry. In real scenes, there is usually a lack of labels of anomalies. Self-Organizing Map (SOM) can map data to the output layer and maintain the original topology, which has been used as a semi-supervised learning method to solve the above problem. In this paper, we first explain the mechanism of classic SOM for anomaly detection, then compare it with two variants of SOM named kernel SOM and K-BMUs SOM. Kernel SOM replaces Euclidean distance with kernel functions, while K-BMUs SOM changes the number of matching neurons. The three types of SOM are applied to multivariate datasets in three different domains. We find that the performance of the three SOM-based methods is related to the characteristics of data.
多变量数据的异常检测在学术研究和工业中都具有重要意义。在真实场景中,通常缺乏异常的标签。自组织映射(SOM)可以将数据映射到输出层并保持原始拓扑结构,已被用作半监督学习方法来解决上述问题。在本文中,我们首先解释了经典SOM异常检测的机制,然后将其与两种SOM变体(kernel SOM和K-BMUs SOM)进行了比较。核SOM用核函数代替欧氏距离,K-BMUs SOM改变匹配神经元的数量。这三种类型的SOM应用于三个不同领域的多变量数据集。我们发现,这三种基于som的方法的性能与数据的特性有关。
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引用次数: 1
Dynamic Diagnosis Approach of Multi-state Degradation System Using Hidden Markov Model 基于隐马尔可夫模型的多状态退化系统动态诊断方法
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942871
Guangqi Qiu, Yingkui Gu
A methodology for developing dynamic diagnosis of multi-state degradation system was proposed in this paper. Wavelet packet energy entropy was employed to characterize the uncertainty and complexity of the signal. Current state evaluation and multi-state recognition had been implemented by hidden Markov model. The recognition performance was verified by a bearing vibration experiment, and the effects of decomposition levels and wavelet mother functions on the recognition performance were taken into account. Compared with classifiers of K-means, BP neural networks (BP-NN) and support vector machine (SVM), hidden Markov model (HMM) achieved a better recognition performance for multi-state degradation system and provided theoretical explanation of the system failure evolution.
提出了一种多状态退化系统的动态诊断方法。利用小波包能量熵来表征信号的不确定性和复杂性。利用隐马尔可夫模型实现了当前状态评估和多状态识别。通过轴承振动实验验证了该方法的识别性能,并考虑了分解层次和小波母函数对识别性能的影响。与K-means分类器、BP神经网络(BP- nn)和支持向量机(SVM)分类器相比,隐马尔可夫模型(HMM)对多状态退化系统具有更好的识别性能,并为系统失效演化提供了理论解释。
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引用次数: 1
Multi-Task Learning and Attention Mechanism Based Long Short-Term Memory for Temperature Prediction of EMU Bearing 基于多任务学习和注意机制的动车组轴承温度预测
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942914
Yaohua Chen, C. Zhang, Ning Zhang, Yiting Chen, Huan Wang
The traction motor is one of the key components that plays an important role in ensuring the safety and stability of the running EMU (Electric Multiple Units). The running state of the traction motor can be determined through monitoring and predicting the change of EMU bearing temperature. In this paper, we propose a Long Short-Term Memory Neural Network based on Multi-task Learning and Attention Mechanism for the bearing temperature prediction in view of the complex influencing factors of bearing temperature in train operation. The model learns the characteristics of temperature sensors in different positions jointly through multi-task learning. And the Long Short-Term Memory Neural Network based on Attention Mechanism is used to consider the influence of current operating conditions and previous train records on bearing temperature in different degrees. So the model takes various influencing factors and spatial-temporal correlation into consideration. The experimental results with actual EMU datasets show that our method outperforms the baseline approaches.
牵引电机是保证动车组安全稳定运行的关键部件之一。通过监测和预测动车组轴承温度的变化,可以判断牵引电机的运行状态。针对列车运行中轴承温度影响因素的复杂性,提出了一种基于多任务学习和注意机制的长短期记忆神经网络轴承温度预测方法。该模型通过多任务学习,共同学习不同位置温度传感器的特征。采用基于注意机制的长短期记忆神经网络,在不同程度上考虑了当前运行工况和以往列车记录对轴承温度的影响。因此,该模型考虑了各种影响因素和时空相关性。实际EMU数据集的实验结果表明,该方法优于基线方法。
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引用次数: 5
PHM-Qingdao 2019 Committee 青岛phm 2019委员会
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8943017
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引用次数: 0
Compound Faults Diagnosis Method Based on Adaptive GST-NMF for Rolling Bearing 基于自适应GST-NMF的滚动轴承复合故障诊断方法
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942862
Hongwei Luo, L. Song, Mengyang Wang, Huaqing Wang, Lingli Cui
In order to solve the difficulty of features extraction of compound faults in underdetermined state, this research proposes an approach to extract signal features by combining adaptive generalized S transform (GST) and non-negative matrix factorization algorithm (NMF). The adaptive function (AF) is introduced to optimize GST. The optimized GST is used to process monitored signals to get the time-frequency features matrix. The NMF is improved by Itakura-Saito (IS) divergence. And the dimensionality of the signal time-frequency matrix is reduced by it. After iterative updating, several low-dimensional matrices are obtained. The time-domain waveforms of low-dimensional matrices are reconstructed, and the envelope spectrum analysis is performed to realize compound faults diagnosis. The simulation test and the actual bearing compound fault signals experiment prove that this method can effectively extract compound fault features in underdetermined state and realize bearing compound faults diagnosis.
针对欠确定状态下复合故障特征提取困难的问题,提出了一种将自适应广义S变换(GST)与非负矩阵分解算法(NMF)相结合的信号特征提取方法。引入自适应函数(AF)对GST进行优化。利用优化后的GST对监测信号进行处理,得到时频特征矩阵。Itakura-Saito (is)散度改善了NMF。并以此来降低信号时频矩阵的维数。经过迭代更新,得到几个低维矩阵。通过重构低维矩阵的时域波形,进行包络谱分析,实现复合故障诊断。仿真试验和实际轴承复合故障信号实验证明,该方法能有效提取欠定状态下的复合故障特征,实现轴承复合故障诊断。
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引用次数: 2
Feasibility Study of Online Monitoring Using the Fiber Bragg Grating Sensor for Geared System 光纤光栅传感器在线监测齿轮传动系统的可行性研究
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8943060
Shenghao Shi, Yongzhi Qu, Jinglin Wang, Liu Hong, J. Dhupia, Zude Zhou
The gearbox is one of the most common and important components in the drivetrains. Thus, the online monitoring of the dynamic behavior of geared system is crucial for the optimization, diagnosis and prognosis of the drivetrains. The conventional online monitoring system for gearboxes is to use the vibration sensor mounted on the gear housing. However, in the measured housing vibration signal, the dynamic response of the monitored geared pair is usually distorted, which is caused by the complex transfer path of the vibration. Therefore, to advance the art of online monitoring of gearboxes, this work proposes to employ the fiber Bragg grating as the strain sensor to mount near the gear mesh region. The experimental assessment of the feasibility of the fiber Bragg grating based online monitoring system is conducted in a laboratory fixed-axis spur gearbox. To validate and analyze the measurement from the fiber Bragg grating system, a gear mesh model is developed using the finite element method. The comparison between the measurement and theoretical simulation show the proposed fiber Bragg grating based online monitoring system is capable to capture the variation of the root strain during the gear mesh process. This result proves the proposed technique has a promising potential in developing a commercial online monitoring system to measure the subtle dynamic behavior of gearboxes.
变速箱是传动系统中最常见和最重要的部件之一。因此,在线监测齿轮传动系统的动态行为对传动系统的优化、诊断和预测具有重要意义。传统的齿轮箱在线监测系统是采用安装在齿轮箱上的振动传感器。然而,在被测壳体振动信号中,被监测齿轮副的动态响应通常是扭曲的,这是由于振动的复杂传递路径造成的。因此,为了推进齿轮箱的在线监测技术,本工作提出采用光纤布拉格光栅作为应变传感器安装在齿轮啮合区域附近。在实验室定轴直齿齿轮箱中对基于光纤布拉格光栅的在线监测系统的可行性进行了实验评估。为了验证和分析光纤光栅系统的测量结果,采用有限元法建立了齿轮网格模型。实测结果与理论仿真结果的对比表明,基于光纤布拉格光栅的在线监测系统能够捕捉到齿轮啮合过程中根应变的变化。这一结果证明了该技术在开发商业在线监测系统以测量齿轮箱的细微动态行为方面具有很大的潜力。
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引用次数: 2
Research on Estimation Method of Mechanical Fault Source Number Based on VbHMM 基于VbHMM的机械故障源数估计方法研究
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942948
Yajing Zhu, Zhinong Li, Jingzhi Tu
The traditional source number estimation method must ensure that the signal sources are independent and noise-free interference. Based on the above deficiency in the traditional BSS method, combining variational Bayesian hidden Markov model (VbHMM) and autocorrelation determination (ARD), a estimation method of mechanical fault sources number based on VbHMM is proposed. In the proposed method, after the Bayesian networks are introduced, the Markov models (HMM) is used to capture the characteristics of a series of time-related time series information in the dynamic and nonlinear signals. The optimal number of hidden sources in the non-stationary signal is deduced by the unique model comparison function of Bayesian inference and autocorrelation determination (ARD). Simulation and experimental results verify the effectiveness of the proposed method.
传统的信号源数估计方法必须保证信号源的独立性和无噪声干扰。针对传统BSS方法存在的上述不足,将变分贝叶斯隐马尔可夫模型(VbHMM)与自相关判断(ARD)相结合,提出了一种基于变分贝叶斯隐马尔可夫模型的机械故障源数估计方法。该方法在引入贝叶斯网络后,利用马尔可夫模型(HMM)捕捉动态非线性信号中一系列与时间相关的时间序列信息的特征。利用贝叶斯推理和自相关判断(ARD)的独特模型比较函数,推导出非平稳信号中隐藏源的最优个数。仿真和实验结果验证了该方法的有效性。
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引用次数: 0
Research on TSV Thermal-mechanical Reliability Based on Finite Element Analysis 基于有限元分析的TSV热力可靠性研究
Pub Date : 2019-10-01 DOI: 10.1109/phm-qingdao46334.2019.8942816
Fangchao Huang, Zhengwei Fan, Xun Chen, Yao Liu, Shufeng Zhang, Yashun Wang, Yu Jiang
Three-dimensional integrated packaging technology is recognized as the fourth generation packaging technology with the hope of breaking Moore's law. And through silicon via(TSV) technology is the key of three-dimensional packaging technology. In order to study the thermal-mechanical reliability of TSV structure, the finite element method was used to simulate the equivalent stress and deformation of TSV with different TSV size, aspect ratio, pitch and structure. The distribution of equivalent stress and deformation was obtained. The simulation results showed that the increase of TSV size would lead to the increase of equivalent stress and deformation, the aspect ratio of TSV would only affect deformation, and the increase of TSV pitch would lead to the decrease of equivalent stress and the increase of deformation. In addition, TSV filled with parylene was analyzed in this paper. The stress could be effectively released by increasing the size of parylene.
三维集成封装技术被认为是有望打破摩尔定律的第四代封装技术。而透硅通孔(TSV)技术是三维封装技术的关键。为了研究TSV结构的热-机械可靠性,采用有限元法对不同TSV尺寸、纵横比、节距和结构的TSV进行等效应力和等效变形模拟。得到了等效应力和等效变形的分布。仿真结果表明,TSV尺寸的增加会导致等效应力和变形的增加,TSV的宽高比只会影响变形,TSV节距的增加会导致等效应力的减小和变形的增加。此外,本文还对聚对二甲苯填充的TSV进行了分析。增大聚对二甲苯的尺寸可以有效地释放应力。
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引用次数: 4
期刊
2019 Prognostics and System Health Management Conference (PHM-Qingdao)
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