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Effect of atomic oxygen and vacuum thermal aging on graphene and glass fibre reinforced cyanate ester-based shape memory polymer composite for deployable thin wall structures 原子氧和真空热老化对用于可部署薄壁结构的石墨烯和玻璃纤维增强型氰酸酯基形状记忆聚合物复合材料的影响
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-19 DOI: 10.1016/j.compscitech.2024.110870
Deployable components and structures are a crucial part of space exploration. Due to fewer parts, low weight and cost, shape memory polymers (SMPs) and their composites (SMPCs) are considered ideal candidates for this. However, lower thermal stability and poor durability in the space environment have limited their applicability. This research work details the development of Graphene Nanoplatelets (GNP) filled Glass Fibre (GF) reinforced cyanate ester-based SMPC with 0/90° and ±45° sandwich fibre lay-up configuration capable of multidirectional shape programming. The SMP matrix was synthesised by mixing Cyanate Ester and Polyethylene Glycol (PEG) with added GNP. SMPC was fabricated by pouring the SMP mixture into a pre-prepared glass mould with the added GF layers. The synthesised SMPC showed shape programming and recovery at 169.01 ± 0.62 °C and stable thermomechanical properties at the temperature of 130 °C. Durability tests at extreme environmental conditions including Atomic Oxygen exposure, thermal vacuum aging, and elevated-temperature behaviour tests were conducted as these tests evaluate the durability and applicability of the SMPC for use in Earth's orbits and lunar environments. The performances of the samples before and after durability tests were measured through mechanical tests, shape memory effect tests and a series of characterisation methods such as microscopic image analysis, FTIR and dynamic mechanical analysis. According to the results, AO exposure affected the SMPCs by eroding their surface. There were no changes in the chemical structure of the SMPC yet the thermomechanical, mechanical and shape memory properties were decreased without compromising their safe operational levels such as storage onset temperatures (128.79 ± 3.08 °C), maximum tensile stress (114.99 ± 21.52 MPa), shape fixity (100 %) and recovery ratios (100 %). The erosion resistance of the GNP-filled SMPCs was improved with ∼54.35 % less erosion than the SMPC without GNP. The vacuum thermal aging slightly slowed shape recovery from 31.17 % to 8.32 % at 160 °C due to PEG crosslink degradation, however, 100 % shape recovery was achieved at the end. Further durability tests under cryogenic temperatures and effects after vacuum thermal cycles are warranted to observe the synergistic effect on the SMPC for future developments. Exploring the scalability and additive manufacturability of the developed SMPC can be advantageous in the future while mitigating challenges such as complex shape programming, long-term materials degradation, resource efficiency and compliance with safety standards.
可部署组件和结构是太空探索的重要组成部分。由于部件少、重量轻、成本低,形状记忆聚合物(SMP)及其复合材料(SMPC)被认为是理想的候选材料。然而,在太空环境中较低的热稳定性和较差的耐久性限制了它们的适用性。本研究工作详细介绍了石墨烯纳米片(GNP)填充玻璃纤维(GF)增强型氰酸酯基 SMPC 的开发情况,其 0/90° 和 ±45° 夹层纤维铺层配置能够进行多向形状编程。SMP 基质是通过混合氰酸酯和聚乙二醇(PEG)以及添加的 GNP 合成的。将 SMP 混合物倒入预先准备好的玻璃模具中,再加入 GF 层,就制成了 SMPC。合成的 SMPC 在 169.01 ± 0.62 °C 的温度下显示出形状编程和恢复,在 130 °C 的温度下显示出稳定的热机械性能。在极端环境条件下进行了耐久性测试,包括原子氧暴露、热真空老化和高温行为测试,这些测试评估了 SMPC 在地球轨道和月球环境中使用的耐久性和适用性。通过机械测试、形状记忆效应测试以及显微图像分析、傅立叶变换红外光谱和动态机械分析等一系列表征方法,测量了耐久性测试前后样品的性能。结果表明,AO 暴露对 SMPC 的影响是侵蚀其表面。虽然 SMPC 的化学结构没有发生变化,但其热力学、机械和形状记忆特性却有所下降,而且不会影响其安全操作水平,如储存起始温度(128.79 ± 3.08 °C)、最大拉伸应力(114.99 ± 21.52 兆帕)、形状固定性(100 %)和恢复率(100 %)。填充了 GNP 的 SMPC 的抗侵蚀性得到了改善,侵蚀程度比未填充 GNP 的 SMPC 降低了 ∼54.35 %。由于 PEG 交联降解,真空热老化略微减缓了形状恢复速度,在 160 °C 时形状恢复率从 31.17% 降至 8.32%,但最终形状恢复率达到了 100%。有必要对低温条件下的耐久性和真空热循环后的效果进行进一步测试,以观察对 SMPC 的协同效应,促进未来的开发。探索所开发的 SMPC 的可扩展性和可添加制造性在未来会很有优势,同时还能缓解复杂的形状编程、长期材料降解、资源效率和符合安全标准等挑战。
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引用次数: 0
Thermal-mechanical-chemical coupled model and three-dimensional damage evaluation based on computed tomography for high-energy laser-ablated CFRP 基于计算机断层扫描的高能激光照射 CFRP 的热-机械-化学耦合模型和三维损伤评估
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-19 DOI: 10.1016/j.compscitech.2024.110867
High-energy laser is widely used for machining carbon fiber reinforced polymer (CFRP) composites because of their high precision and fine quality. However, the mechanism by which CFRPs are damaged by high-energy laser in processing is unclear. In this article, the coupled mechanism of laser-ablated CFRPs is investigated experimentally and theoretically. The three-dimensional morphology of laser-damaged CFRPs is captured by computed tomography (CT), which quantitatively characterizes the degree of pyrolytic charring and internal delamination. Accordingly, a thermal-mechanical-chemical coupled model is established considering the matrix pyrolysis, pyrolysis gases flow, sublimation of the charring layer and mechanical failure. The progressive loss of solid media and the inhomogeneous deformation of CFRPs are incorporated into the traditional ablation kinetic model, making it possible to describe the damage to CFRPs caused by both chemical reactions and thermal stress. The predicted damage morphology is consistent with the experimental results, revealing the generation of internal defects due to the synergistic effects of interlaminar tensile stress and matrix pyrolysis. Additionally, the effects of charring layer sublimation, laser power and process time on damage responses are analyzed, and the real-time evolution of damage degree is investigated.
高能激光因其高精度和高质量而被广泛用于加工碳纤维增强聚合物(CFRP)复合材料。然而,CFRP 在加工过程中受到高能激光破坏的机理尚不清楚。本文通过实验和理论研究了激光照射 CFRP 的耦合机理。通过计算机断层扫描(CT)捕获了激光损伤 CFRP 的三维形态,定量描述了热解炭化和内部分层的程度。因此,考虑到基体热解、热解气体流动、炭化层升华和机械破坏,建立了热-机械-化学耦合模型。在传统的烧蚀动力学模型中加入了固体介质的逐渐损失和 CFRP 的不均匀变形,从而可以描述化学反应和热应力对 CFRP 造成的破坏。预测的损伤形态与实验结果一致,揭示了层间拉伸应力和基体热解的协同效应导致内部缺陷的产生。此外,还分析了炭化层升华、激光功率和加工时间对损伤响应的影响,并研究了损伤程度的实时演变。
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引用次数: 0
Hybrid-structured carbon fiber fabric/silk fiber non-woven fabric/carbonyl iron powder/epoxy composites with highly efficient electromagnetic interference shielding and mechanical properties 具有高效电磁干扰屏蔽和机械性能的混合结构碳纤维织物/丝纤维无纺布/羰基铁粉/环氧树脂复合材料
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-18 DOI: 10.1016/j.compscitech.2024.110868
In this study, carbonyl iron powder (CIP) was loaded onto the surfaces of carbon fiber fabric (CF) and silk non-woven fabric (SF) through a spraying process and surface micro-dissolve & adhesion (SMDA) process, respectively. Subsequently, CF/SF/CIP reinforced epoxy (CF/SF/CIP/EP) composites with different hybrid structures were fabricated using vacuum-assisted resin transfer molding (VARTM) technique. The effects of these hybrid structures on both the electromagnetic interference (EMI) shielding performance and mechanical properties of the composites were systematically assessed. The results reveal that with an increase in the layer fraction of CF, the mechanical properties of the modified hybrid fibers (HFs) composites demonstrate a positive hybrid effect. Particularly noteworthy is the observation that when the layer ratio of CF to SF is maintained at 1:1, the M-CSCS/EP composites featuring an interlayer hybrid structure exhibit the highest EMI shielding effectiveness of 34.9 dB within the X-band of 8.2–12.4 GHz. This enhancement is attributed to the improved interfacial polarization loss capability of incident electromagnetic waves, facilitated by the increased two-phase interface formed between CF and SF. Moreover, the composite exhibits excellent mechanical properties, including a tensile strength of 339.9 MPa, interlaminar shear strength of 32.1 MPa, and impact strength of 98.2 kJ/m2. Consequently, the HFs composites developed in this study offer a commendable balance between EMI shielding performance and mechanical properties, rendering them highly suitable for a wide array of applications in aerospace, rail transportation, and communication equipment.
本研究通过喷涂工艺和表面微溶解& 粘附(SMDA)工艺,分别将羰基铁粉(CIP)负载到碳纤维织物(CF)和丝绸无纺布(SF)的表面。随后,利用真空辅助树脂传递模塑(VARTM)技术制作了具有不同混合结构的 CF/SF/CIP 增强环氧树脂(CF/SF/CIP/EP)复合材料。系统地评估了这些混合结构对复合材料电磁干扰(EMI)屏蔽性能和机械性能的影响。结果表明,随着 CF 层分数的增加,改性混合纤维 (HF) 复合材料的机械性能表现出积极的混合效应。尤其值得注意的是,当 CF 与 SF 的层比保持在 1:1 时,具有层间混合结构的 M-CSCS/EP 复合材料在 8.2-12.4 GHz 的 X 波段内表现出最高的 EMI 屏蔽效果(34.9 dB)。这种增强效果归因于 CF 和 SF 之间形成的两相界面增加,从而提高了入射电磁波的界面极化损耗能力。此外,该复合材料还具有优异的机械性能,包括 339.9 兆帕的拉伸强度、32.1 兆帕的层间剪切强度和 98.2 kJ/m2 的冲击强度。因此,本研究开发的高频复合材料在电磁干扰屏蔽性能和机械性能之间实现了令人称道的平衡,非常适合在航空航天、轨道交通和通信设备中广泛应用。
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引用次数: 0
Interface reinforced by polymer binder for expandable carbon fiber structural lithium-ion battery composites 用聚合物粘合剂增强可膨胀碳纤维结构锂离子电池复合材料的界面
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-18 DOI: 10.1016/j.compscitech.2024.110873
Carbon fiber (CF) composite structural battery (SB) is a novel energy storage device that integrates electrochemical energy storage with mechanical load-bearing capability. Carbon fiber's inherent conjugated carbon network possesses excellent electronic conductivity, thus serving as a current collector for electrode active materials. The bonding between active materials and carbon fibers relies on their manufacturing processes, requiring optimization of their electrochemical performance and addressing the challenges of large-scale production. In this work, a LiFePO4/PEO-LiTFSI/CF composite cathode was fabricated using the direct coating method. Polyethylene oxide (PEO) acted as a binder to form a stable LiFePO4 (LFP) coating on the carbon fiber woven fabric, while multi-walled carbon nanotube (MWCNT) were employed to construct a conductive network. This significantly enhanced both the charge-discharge performance and interface stability of the composite cathode. This composite cathode achieved a first-cycle discharge-specific capacity of 133.21 mAh·g−1 at 0.1 C rate and retained 93.7 % of its capacity after 200 cycles at 1 C rate. Based on this composite cathode, multiple active material coatings were integrated onto a carbon fiber woven fabric to manufacture an expandable multi-cell structural battery. Its advantage lies in the ability of multiple battery cells to disperse stress under load, thus achieving a higher capacity retention rate under bending loads. The structural battery possesses a high degree of customizability, allowing for adjustment of the area, position, and quantity of active material coatings to meet the demands of practical conditions.
碳纤维(CF)复合结构电池(SB)是一种集电化学储能和机械承载能力于一体的新型储能装置。碳纤维固有的共轭碳网络具有优异的电子导电性,因此可作为电极活性材料的集流器。活性材料与碳纤维之间的结合依赖于其制造工艺,需要优化其电化学性能并解决大规模生产所面临的挑战。在这项工作中,采用直接涂层法制造了 LiFePO4/PEO-LiTFSI/CF 复合阴极。聚氧化乙烯(PEO)作为粘合剂在碳纤维编织物上形成稳定的磷酸铁锂(LFP)涂层,而多壁碳纳米管(MWCNT)则用于构建导电网络。这大大提高了复合阴极的充放电性能和界面稳定性。这种复合阴极在 0.1 摄氏度条件下的第一周期放电特定容量为 133.21 mAh-g-1,在 1 摄氏度条件下循环 200 次后,容量保持率为 93.7%。在这种复合阴极的基础上,将多种活性材料涂层集成到碳纤维编织物上,制造出了一种可扩展的多芯结构电池。其优势在于多个电池单元能够分散负载下的应力,从而在弯曲负载下实现更高的容量保持率。这种结构电池具有高度的定制性,可根据实际情况调整活性材料涂层的面积、位置和数量。
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引用次数: 0
Novel strategy for fabricating three-dimensional CNT nanopreform–reinforced polyamide 6 composites via reactive infiltration 通过反应性浸润制造三维 CNT 纳米形式增强聚酰胺 6 复合材料的新策略
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-18 DOI: 10.1016/j.compscitech.2024.110872
Carbon nanotube (CNT) aerogels have gained significant attentions for diverse applications because they formed three-dimensional assemblies of CNTs with high electrical conductivity and large specific surface area, maintaining the intrinsic properties of CNTs. Polymer infiltration is commonly employed to improve the fragility and poor mechanical properties that limit their applications. Nonetheless, the unimpregnated area can easily be created due to the fine and complex impregnating path inside the aerogel. Here, we utilized reactive infiltration of polyamide 6 for fabricating aerogel-based nanocomposites via facile impregnation with ultralow-viscosity monomers, significantly improving the mechanical properties while maintaining the network structure of aerogel. The nanocomposite exhibited an excellent tensile strength of 61.3 MPa, representing a 55.6 % improvement over that of pure polymer. By fabricating the novel nanocomposite with a stable interconnected structure, we confirmed one of the highest levels of electrical conductivity among polymeric nanocomposites and also verified the potential applications as heat-dissipation materials.
碳纳米管气凝胶是碳纳米管的三维组合体,具有高导电性和大比表面积,同时保持了碳纳米管的固有特性,因此在各种应用领域备受关注。聚合物浸润通常被用来改善限制其应用的脆性和机械性能差的问题。然而,由于气凝胶内部的浸渍路径精细而复杂,很容易产生未浸渍区域。在这里,我们利用聚酰胺 6 的反应浸润技术,通过超低粘度单体的简单浸渍来制造气凝胶基纳米复合材料,在保持气凝胶网络结构的同时显著改善了其机械性能。纳米复合材料的拉伸强度高达 61.3 兆帕,比纯聚合物的拉伸强度提高了 55.6%。通过制备具有稳定互连结构的新型纳米复合材料,我们证实了该材料是聚合物纳米复合材料中导电率最高的材料之一,同时也验证了其作为散热材料的潜在应用价值。
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引用次数: 0
Cold crystallization behavior of poly(lactic acid) induced by poly(ethylene glycol)-grafted graphene oxide: Crystallization kinetics and polymorphism 聚(乙二醇)接枝氧化石墨烯诱导的聚(乳酸)冷结晶行为:结晶动力学和多态性
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-18 DOI: 10.1016/j.compscitech.2024.110871
Cold crystallization between the glass transition and melt temperature is of particular significance for crystalline regulation due to the slow crystallization rate of poly(lactic acid) (PLA). Incorporation of nucleation agents can promote PLA crystallization by reducing the nucleation activation energy and offering nucleation sites. Herein, we investigated the cold crystallization behavior of PLA induced by poly(ethylene glycol)-grafted graphene oxide (PEGgGO) which was synthesized and identified as a powerful nucleation agent for melt crystallization. The obtained results showed that PEGgGO not only accelerated the cold crystallization kinetics of PLA, but also promoted the polymorphic transition kinetics during the heating process. The half crystallization time of PLA induced by PEGgGO was shortened by 51 % and the final crystallinity increased by 57 % compared to that induced by GO alone at the same loading of 0.5 wt%. In addition, relative to GO, PEGgGO enabled the α′-to-α phase transition kinetics of PLA by a reduced transition temperature range of 26 % due to its excellent nucleation ability even at cold crystallization. The flexible PEG chains on GO facilitated crystalline regulation of PLA owing to the improved chain mobility. This work provides a broader framework for fashioning semicrystalline PLA products with enhanced crystallinity and refined crystal structure towards prospective applications.
由于聚乳酸(PLA)的结晶速度较慢,玻璃转化温度和熔融温度之间的低温结晶对结晶调节具有特别重要的意义。掺入成核剂可降低成核活化能并提供成核位点,从而促进聚乳酸的结晶。在此,我们研究了聚乙二醇接枝氧化石墨烯(PEGgGO)诱导聚乳酸冷结晶的行为。研究结果表明,PEGgGO 不仅加速了聚乳酸的冷结晶动力学,还促进了加热过程中的多晶型转变动力学。在相同的负载量(0.5 wt%)下,PEGgGO 诱导的聚乳酸半结晶时间比 GO 单独诱导的结晶时间缩短了 51%,最终结晶度提高了 57%。此外,与 GO 相比,PEGgGO 即使在低温结晶时也具有出色的成核能力,因此能使聚乳酸的 α′ 至 α 相转变动力学温度范围降低 26%。由于聚乳酸链的流动性提高,GO 上的柔性 PEG 链有利于聚乳酸的结晶调节。这项工作提供了一个更广泛的框架,可用于制造结晶度更高和晶体结构更精细的半结晶聚乳酸产品,以实现未来的应用。
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引用次数: 0
Shape memory cyclic behavior and mechanical durability of woven fabric reinforced shape memory polymer composites 编织物增强形状记忆聚合物复合材料的形状记忆循环行为和机械耐久性
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-12 DOI: 10.1016/j.compscitech.2024.110866

The shape memory cyclic behavior and mechanical durability of the shape memory polymer (SMP) and three woven fabrics (plain, twill, and satin weaves) reinforced shape memory polymer composite (WFR-SMPCs) are characterized to investigate the effect of woven textures on the mechanical and shape memory properties of WFR-SMPCs. Shape memory cycle test, shape memory durability test, and microscopic observation for SMP and WFR-SMPCs were carried out. Experimental results show that the SMP is temperature-sensitive, and higher temperature facilitates the shape memory performance of the material. The woven fabric reinforcements can significantly enhance the mechanical properties of the SMP matrix while still maintaining good shape recovery ratios above 98 % and shape fixation ratios above 90 % even though there is a slight decrease in these values. The twill WFR-SMPC displays the best mechanical performance. The satin WFR-SMPC has the highest shape recovery ratio. The twill WFR-SMPC performs the best in load-bearing capacity and recovery stress. The microscopic observations show that the rotational misalignment and bending of the fiber tows, and damage to the matrix are the main failure modes of the WFR-SMPCs at high shear strain.

研究了形状记忆聚合物(SMP)和三种编织物(平纹、斜纹和缎纹)增强形状记忆聚合物复合材料(WFR-SMPC)的形状记忆循环行为和机械耐久性,以探讨编织纹理对 WFR-SMPC 的机械和形状记忆性能的影响。对 SMP 和 WFR-SMPC 进行了形状记忆循环测试、形状记忆耐久性测试和显微观察。实验结果表明,SMP 对温度敏感,温度越高,材料的形状记忆性能越好。编织物增强材料能显著提高 SMP 基体的机械性能,同时仍能保持良好的形状恢复率(98% 以上)和形状固定率(90% 以上),尽管这些数值略有下降。斜纹 WFR-SMPC 的机械性能最好。缎纹 WFR-SMPC 的形状回复率最高。斜纹 WFR-SMPC 在承载能力和恢复应力方面表现最佳。显微观察结果表明,纤维束的旋转错位和弯曲以及基体的损坏是 WFR-SMPC 在高剪切应变下的主要失效模式。
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引用次数: 0
Room temperature self-healing and high gas barrier properties of elastomer composites incorporated with liquid metal 加入液态金属的弹性体复合材料的室温自愈合和高气体阻隔性能
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-11 DOI: 10.1016/j.compscitech.2024.110860

Flexible electronic devices require stretchable packaging materials that provide a hermetic seal. However, conventional soft materials often exhibit strong gas permeability, making it difficult to achieve stable operation, which requires films with high deformability, self-healing capability, and gas barrier functionality. In this study, a layer by layer (LBL) method was employed to uniformly coat a controllable thickness of liquid metal (LM) onto a designed and synthesized self-healing thermoplastic polyurethane (TPU) film, successfully developing a stretchable gas barrier film (TPU/LM) with high gas barrier properties. The designed polyurethane film significantly enhanced the adhesion of the liquid metal, effectively preventing leakage. The experimental results show that the water vapor transmission rate (WVTR) of the TPU/LM composite film with a thickness of 40 μm is 4.04g/(m2·day). Compared to the film without LM, the gas barrier performance has been improved by approximately 16 times. Additionally, there is a significant enhancement in nitrogen (N2) barrier, with a permeation rate reaching 4.0*10−17 cm3 cm/(cm2·s·Pa), effectively blocking the N2 permeation. This demonstrates the universality of the TPU/LM in gas barrier applications. Furthermore, the TPU/LM film also demonstrated excellent electromagnetic shielding effectiveness. The self-healing capability of the stretchable gas barrier film allows it to recover its initial gas barrier performance after mechanical damage. Humidity-sensitive resistors encapsulated with TPU/LM exhibited stable operation in both air and 90 % humidity environments, confirming the superior barrier properties of the TPU/LM. Generally, the developed TPU/LM is suitable for packaging applications in the next generation of flexible electronic devices.

柔性电子设备需要能提供气密密封的可拉伸包装材料。然而,传统的软性材料通常具有很强的气体渗透性,难以实现稳定运行,这就要求薄膜具有高变形性、自愈能力和气体阻隔功能。本研究采用逐层(LBL)方法,在设计合成的自修复热塑性聚氨酯(TPU)薄膜上均匀涂覆厚度可控的液态金属(LM),成功开发出具有高气体阻隔性能的可拉伸气体阻隔薄膜(TPU/LM)。设计的聚氨酯薄膜显著增强了液态金属的附着力,有效防止了泄漏。实验结果表明,厚度为 40 μm 的 TPU/LM 复合薄膜的水蒸气透过率(WVTR)为 4.04g/(m2-day)。与不含 LM 的薄膜相比,气体阻隔性能提高了约 16 倍。此外,氮气(N2)阻隔性也显著提高,渗透率达到 4.0*10-17 cm3 cm/(cm2-s-Pa),有效阻止了 N2 的渗透。这证明了热塑性聚氨酯/LM 在气体阻隔应用中的普遍性。此外,TPU/LM 薄膜还具有出色的电磁屏蔽效果。可拉伸气体阻隔薄膜的自愈能力使其能够在机械损伤后恢复其初始气体阻隔性能。使用 TPU/LM 封装的湿敏电阻器在空气和 90% 湿度环境中都能稳定工作,这证实了 TPU/LM 的优异阻隔性能。总体而言,所开发的热塑性聚氨酯/LM 适用于下一代柔性电子设备的封装应用。
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引用次数: 0
A progressive optimization of axial compression performance of 3D angle-interlock tubular woven composites through textile structure and yarn configuration innovations 通过织物结构和纱线配置创新逐步优化三维角交错管状编织复合材料的轴向压缩性能
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-11 DOI: 10.1016/j.compscitech.2024.110864

Lightweight tubular composite materials with excellent compression performance are important structural components for load-bearing or energy absorption. Generally, outstanding performance depends on the structural design. Herein, a progressive structural optimization of 3D angle-interlock tubular woven reinforced composites (3DATWCs) is performed. The structural factors under consideration involve proportion of warp lining yarn, layers of weft yarn, surface constraint yarn and weft density. The axial compression performance and failure process of 3DATWCs with different structures are investigated through experiments and finite element method. The results indicate that increasing proportion of warp lining yarn can significantly improve the axial compression performance of 3DATWC. However, simply increasing proportion of warp lining yarn may decrease the straightness of yarn and constraint on warp yarns, leading to the performance reduction. The problem of performance reduction can be solved by introducing surface constraint yarn or increasing weft density. Finally, an optimization strategy is unveiled. Compared to ordinary structure, the ultimate load, plateau average load, ultimate stress, elastic modulus, total energy absorption and specific energy absorption of optimized 3DATWC increase by 101.88 %, 96.12 %, 77.46 %, 142.55 %, 119.06 %, and 77.39 %, respectively. Additionally, the axial compression performance is seriously affected by the fiber waviness, yarn waviness and interfacial properties, and can be further improved through reducing the waviness during the preparation of fabric preform.

具有优异压缩性能的轻质管状复合材料是重要的承重或吸能结构部件。一般来说,优异的性能取决于结构设计。本文对三维角交错管状编织增强复合材料(3DATWC)进行了渐进式结构优化。考虑的结构因素包括经衬纱比例、纬纱层数、表面约束纱和纬纱密度。通过实验和有限元法研究了不同结构的 3DATWCs 的轴向压缩性能和破坏过程。结果表明,增加经衬纱的比例可显著改善三维扁平无缝钢管的轴向压缩性能。但是,单纯增加经纱衬里的比例可能会降低纱线的直度和对经纱的约束,从而导致性能下降。可以通过引入表面约束纱或增加纬纱密度来解决性能降低的问题。最后,介绍了一种优化策略。与普通结构相比,优化 3DATWC 的极限载荷、高原平均载荷、极限应力、弹性模量、总能量吸收和比能量吸收分别增加了 101.88 %、96.12 %、77.46 %、142.55 %、119.06 % 和 77.39 %。此外,轴向压缩性能还受到纤维波纹、纱线波纹和界面性能的严重影响,在织物预型件制备过程中减少波纹可进一步改善轴向压缩性能。
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引用次数: 0
Comprehensive evaluation of interfacial interactions optimization for CF reinforced high-performance thermoplastic composites by electrochemical deposition of conjugated polymers 通过共轭聚合物的电化学沉积全面评估界面相互作用,优化 CF 增强高性能热塑性复合材料
IF 8.3 1区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-11 DOI: 10.1016/j.compscitech.2024.110863

The mechanical properties of carbon fiber (CF) reinforced high-performance thermoplastic composites are significantly compromised due to inadequate interface bonding between CF and matrix. In this study, electrochemical polymerization techniques were employed to modify CFs with polypyrrole (PPy), poly-aniline (PANI), and poly-o-phenylenediamine (PoPd), to systematically investigate the impact of conjugated polymers on the interfacial properties of CF/copoly (phthalazinone ether sulfone ketone)s (PPESK) composites through a combination of experimental and molecular dynamics (MD) approaches. The findings revealed distinct differences among these conjugated polymers in terms of their effects on both IFSS and ILSS for CF/PPESK composites. Among all tested laminates, PoPd@CF-60s/PPESK exhibited the highest IFSS, ILSS and flexural strength values of 39.8 MPa, 75.6 MPa, and 1494 MPa, respectively, 94.1 %, 20.6 %, and 47.6 % higher than those of CF-desized/PPESK, without compromising CFs strength and thermal resistance of CF/PPESK composites. MD simulations combined with fracture morphology analysis confirmed that compatibility between conjugated polymers and matrix played a pivotal role in enhancing interface properties for CF/PPESK composites. Furthermore, the AFM outcomes demonstrated that the PoPd layer could serve as the modulus transition layer between the CF phase and the PPESK phase, which effectively enhancing the load transfer efficiency between the two phases under external forces. To summarize, this work presents a straightforward yet non-destructive approach that effectively enhances the interface strength within advanced CF reinforced high performance thermoplastic polymer composites (CFRHPTPs).

碳纤维(CF)增强高性能热塑性复合材料的机械性能会因碳纤维与基体之间的界面结合不充分而大打折扣。本研究采用电化学聚合技术,用聚吡咯(PPy)、聚苯胺(PANI)和聚邻苯二胺(PoPd)对碳纤维进行改性,通过实验和分子动力学(MD)相结合的方法,系统地研究了共轭聚合物对碳纤维/共聚(酞嗪酮醚砜酮)(PPESK)复合材料界面性能的影响。研究结果表明,这些共轭聚合物对 CF/PPESK 复合材料的 IFSS 和 ILSS 的影响存在明显差异。在所有测试的层压材料中,PoPd@CF-60s/PPESK 显示出最高的 IFSS、ILSS 和抗弯强度值,分别为 39.8 兆帕、75.6 兆帕和 1494 兆帕,分别比去掉 CF 的/PPESK 高 94.1%、20.6% 和 47.6%,且不影响 CF/PPESK 复合材料的 CFs 强度和耐热性。MD 模拟结合断裂形态分析证实,共轭聚合物与基体之间的相容性在提高 CF/PPESK 复合材料的界面性能方面发挥了关键作用。此外,原子力显微镜结果表明,PoPd 层可作为 CF 相和 PPESK 相之间的模量过渡层,从而有效提高外力作用下两相之间的载荷传递效率。总之,这项研究提出了一种直接而非破坏性的方法,可有效增强先进 CF 增强高性能热塑性聚合物复合材料(CFRHPTPs)的界面强度。
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Composites Science and Technology
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