Pub Date : 2025-11-10DOI: 10.1016/j.compscitech.2025.111446
Liaojun Yao , Zelin Chen , Zixian He , Stepan V. Lomov , Valter Carvelli , Sergei B. Sapozhnikov , Yonglyu He , Wensong Zhou , Yu Feng , Liyong Jia
This study investigates the damage mechanisms and associated interlaminar toughness (GIC) increase in Mode I delamination with large-scale fibre bridging for a carbon fibre/epoxy composite. Using Acoustic Emission (AE), Wavelet Packet Transform (WPT), and scanning electron microscopy, four damage modes were identified: matrix cracking, interface debonding, fibre pullout and fibre breakage. These modes are combined in the fibre bridging process. Cluster analysis of AE signals correlated each mode to a specific AE signature. The AE energy rate (AEER), defined as the cumulative AE energy per unit of crack propagation length, revealed that fibre pullout, with an AEER at least an order of magnitude higher than other modes, is the dominant toughening mechanism for GIC increase. Matrix cracking and interface debonding have a moderate effect, whereas fibre breakage has little effect on the GIC increase. The magnitude of GIC during delamination propagation also correlates with the instantaneous cumulative absolute energy per AE counts (d(AEE)/d(Counts)), defined as the ratio of the differential of cumulative AE absolute energy to the differential of cumulative counts. This ratio increases with delamination growth and finally stabilizes. These correlations provide a basis for evaluating damage mechanisms and designing composite toughening strategies.
{"title":"Acoustic emission analysis of the interlaminar resistance increase during Mode I delamination with fibre bridging in composite laminates","authors":"Liaojun Yao , Zelin Chen , Zixian He , Stepan V. Lomov , Valter Carvelli , Sergei B. Sapozhnikov , Yonglyu He , Wensong Zhou , Yu Feng , Liyong Jia","doi":"10.1016/j.compscitech.2025.111446","DOIUrl":"10.1016/j.compscitech.2025.111446","url":null,"abstract":"<div><div>This study investigates the damage mechanisms and associated interlaminar toughness (<em>G</em><sub>IC</sub>) increase in Mode I delamination with large-scale fibre bridging for a carbon fibre/epoxy composite. Using Acoustic Emission (AE), Wavelet Packet Transform (WPT), and scanning electron microscopy, four damage modes were identified: matrix cracking, interface debonding, fibre pullout and fibre breakage. These modes are combined in the fibre bridging process. Cluster analysis of AE signals correlated each mode to a specific AE signature. The AE energy rate (AEER), defined as the cumulative AE energy per unit of crack propagation length, revealed that fibre pullout, with an AEER at least an order of magnitude higher than other modes, is the dominant toughening mechanism for <em>G</em><sub>IC</sub> increase. Matrix cracking and interface debonding have a moderate effect, whereas fibre breakage has little effect on the <em>G</em><sub>IC</sub> increase. The magnitude of <em>G</em><sub>IC</sub> during delamination propagation also correlates with the instantaneous cumulative absolute energy per AE counts (<em>d</em>(AEE)/<em>d</em>(Counts)), defined as the ratio of the differential of cumulative AE absolute energy to the differential of cumulative counts. This ratio increases with delamination growth and finally stabilizes. These correlations provide a basis for evaluating damage mechanisms and designing composite toughening strategies.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111446"},"PeriodicalIF":9.8,"publicationDate":"2025-11-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518878","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-10DOI: 10.1016/j.compscitech.2025.111447
Sarvenaz Ghaffari, Andrew Makeev
Residual microstress is one of the major concerns in polymer-matrix composites. It may arise from mismatch in the physical and mechanical properties of the constituents, leading to premature material failure and damage in structural components. Therefore, it is important to understand and account for such stresses in design and manufacturing of advanced composites. This study presents a combined experimental approach to quantify residual microstresses in the matrix of carbon fiber-reinforced polymer (CFRP) composites. Residual stresses are released by fiber push-out, resulting in matrix deformation. Matrix deformation along the fiber direction, as well as in the fiber cross-section plane, is measured to estimate the residual microstresses. Deformation in the fiber direction is characterized using two complementary techniques: (1) nanoindentation to measure out-of-plane displacement, and (2) focused ion beam (FIB) cross-sectioning to visualize resin shrinkage associated with stress relaxation. Both methods reveal a cave-in effect at the resin pocket surfaces, confirming tensile residual stress in the matrix. In-plane deformation is evaluated by measuring the change in the cross-sectional diameter of the matrix hole before and after fiber push-out. An analytical solution has been devised to convert the measured strains into stresses near fibers, addressing the significance of residual microstresses. Results for a unidirectional CFRP tape material system, suitable for aircraft primary structures, show high tensile residual stress values in the matrix near the fiber surface. Such residual stresses, accelerating the onset of matrix cracking, can be detrimental to structural integrity.
{"title":"Experimental evaluation of residual microstresses in CFRP composites using nanoindentation and FIB cross-sectioning","authors":"Sarvenaz Ghaffari, Andrew Makeev","doi":"10.1016/j.compscitech.2025.111447","DOIUrl":"10.1016/j.compscitech.2025.111447","url":null,"abstract":"<div><div>Residual microstress is one of the major concerns in polymer-matrix composites. It may arise from mismatch in the physical and mechanical properties of the constituents, leading to premature material failure and damage in structural components. Therefore, it is important to understand and account for such stresses in design and manufacturing of advanced composites. This study presents a combined experimental approach to quantify residual microstresses in the matrix of carbon fiber-reinforced polymer (CFRP) composites. Residual stresses are released by fiber push-out, resulting in matrix deformation. Matrix deformation along the fiber direction, as well as in the fiber cross-section plane, is measured to estimate the residual microstresses. Deformation in the fiber direction is characterized using two complementary techniques: (1) nanoindentation to measure out-of-plane displacement, and (2) focused ion beam (FIB) cross-sectioning to visualize resin shrinkage associated with stress relaxation. Both methods reveal a cave-in effect at the resin pocket surfaces, confirming tensile residual stress in the matrix. In-plane deformation is evaluated by measuring the change in the cross-sectional diameter of the matrix hole before and after fiber push-out. An analytical solution has been devised to convert the measured strains into stresses near fibers, addressing the significance of residual microstresses. Results for a unidirectional CFRP tape material system, suitable for aircraft primary structures, show high tensile residual stress values in the matrix near the fiber surface. Such residual stresses, accelerating the onset of matrix cracking, can be detrimental to structural integrity.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111447"},"PeriodicalIF":9.8,"publicationDate":"2025-11-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518586","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-08DOI: 10.1016/j.compscitech.2025.111445
Yanyan Wang , Xiaoqing Yin , Nan Pang , Xiaomin Yuan , Quan Han , Meijie Yu , Chengguo Wang , Chuanjian Zhou
As modern industry develops, the demand for multifunctional and structurally robust organic composite aerogels has grown, but conventional counterparts remain mechanically fragile and functionally limited. Inspired by the hierarchical multiscale structure of bird nests, this work proposes a structurally stable and multifunctional all-fiber multiscale composite aerogel (MCA) design strategy. By tuning the dissociation degree of aramid fibers (AF), multiscale aramid fibers (MAF) with an ultrabroad diameter distribution were innovatively obtained and co-assembled with electrospun polyimide nanofibers (PINF) into a nest-like composite network with fiber diameters spanning nanometers to micrometers. The self-assembly of aramid nanofibers (ANF) and the interweaving of multiscale fibers significantly enhance mechanical robustness, achieving synergistic improvements in compression, flexibility, and stretchability. The open hierarchical porous structure enabled low thermal conductivity (28.3–32.6 mW m−1 K−1), broad-frequency high-efficiency sound absorption (coefficient > 0.9 from 1920 to 6400 Hz), and exceptional oil absorption (over 107 times its weight), outperforming most reported aerogels. Moreover, the MCA remains stable from −196 to 500 °C and enables tunable infrared camouflage through low-emissivity coatings. The MCA developed in this work combines excellent mechanical performance with multifunctionality, providing a structurally stable, facile, and high-performance design approach for advanced aerogels.
{"title":"Biomimetic all-fiber hierarchical multiscale composite aerogels for multifunctional thermal, acoustic, and oil absorption applications","authors":"Yanyan Wang , Xiaoqing Yin , Nan Pang , Xiaomin Yuan , Quan Han , Meijie Yu , Chengguo Wang , Chuanjian Zhou","doi":"10.1016/j.compscitech.2025.111445","DOIUrl":"10.1016/j.compscitech.2025.111445","url":null,"abstract":"<div><div>As modern industry develops, the demand for multifunctional and structurally robust organic composite aerogels has grown, but conventional counterparts remain mechanically fragile and functionally limited. Inspired by the hierarchical multiscale structure of bird nests, this work proposes a structurally stable and multifunctional all-fiber multiscale composite aerogel (MCA) design strategy. By tuning the dissociation degree of aramid fibers (AF), multiscale aramid fibers (MAF) with an ultrabroad diameter distribution were innovatively obtained and co-assembled with electrospun polyimide nanofibers (PINF) into a nest-like composite network with fiber diameters spanning nanometers to micrometers. The self-assembly of aramid nanofibers (ANF) and the interweaving of multiscale fibers significantly enhance mechanical robustness, achieving synergistic improvements in compression, flexibility, and stretchability. The open hierarchical porous structure enabled low thermal conductivity (28.3–32.6 mW m<sup>−1</sup> K<sup>−1</sup>), broad-frequency high-efficiency sound absorption (coefficient > 0.9 from 1920 to 6400 Hz), and exceptional oil absorption (over 107 times its weight), outperforming most reported aerogels. Moreover, the MCA remains stable from −196 to 500 °C and enables tunable infrared camouflage through low-emissivity coatings. The MCA developed in this work combines excellent mechanical performance with multifunctionality, providing a structurally stable, facile, and high-performance design approach for advanced aerogels.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111445"},"PeriodicalIF":9.8,"publicationDate":"2025-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518875","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-07DOI: 10.1016/j.compscitech.2025.111444
Yifan Hu, Qiuyue Zuo, Haowei Li, Lan Lei, Chunjie Xie, Hui Li
Aramid paper with excellent mechanical properties, heat resistance and electrical insulation properties has a wide range of applications. However, traditional aramid paper still has problems such as easy moisture absorption and high dielectric constant, which to some extent limit its application in new fields, such as 5G/6G communication and wearable flexible devices. In this work, fluorine-containing meta-aramid solution was prepared. Different concentrations of fluorine-containing meta-aramid solutions were used to coat commercial aramid paper by scraping. Finally, a series of aramid papers modified by fluorine-containing aramid solution were obtained through drying treatment. The basic parameters and performances of commercial aramid paper and modified composite paper, including the appearance, microstructure, mechanical properties, dielectric properties and moisture absorption properties, were tested and characterized in detail. The results show that, the tensile strength of the composite paper can reach more than 80 MPa, far exceeding that of the unmodified commercial aramid paper. Furthermore, the composite paper exhibited low dielectric constant (1.90) and dielectric loss (0.01). The surface hydrophobicity and moisture resistance of composite aramid paper have been significantly improved when compared with the commercial aramid paper. Based on the method proposed in this work, the composite aramid paper has excellent characteristics such as low dielectric constant, hydrophobicity and low moisture absorption, and is expected to meet the strict requirements for aramid paper materials in multiple fields in the future. Furthermore, the technological process of this paper is relatively simple and is expected to be applied in industrial production in the future.
{"title":"Fluorine-containing meta-aramid modified low dielectric, hydrophobic aramid paper","authors":"Yifan Hu, Qiuyue Zuo, Haowei Li, Lan Lei, Chunjie Xie, Hui Li","doi":"10.1016/j.compscitech.2025.111444","DOIUrl":"10.1016/j.compscitech.2025.111444","url":null,"abstract":"<div><div>Aramid paper with excellent mechanical properties, heat resistance and electrical insulation properties has a wide range of applications. However, traditional aramid paper still has problems such as easy moisture absorption and high dielectric constant, which to some extent limit its application in new fields, such as 5G/6G communication and wearable flexible devices. In this work, fluorine-containing meta-aramid solution was prepared. Different concentrations of fluorine-containing meta-aramid solutions were used to coat commercial aramid paper by scraping. Finally, a series of aramid papers modified by fluorine-containing aramid solution were obtained through drying treatment. The basic parameters and performances of commercial aramid paper and modified composite paper, including the appearance, microstructure, mechanical properties, dielectric properties and moisture absorption properties, were tested and characterized in detail. The results show that, the tensile strength of the composite paper can reach more than 80 MPa, far exceeding that of the unmodified commercial aramid paper. Furthermore, the composite paper exhibited low dielectric constant (1.90) and dielectric loss (0.01). The surface hydrophobicity and moisture resistance of composite aramid paper have been significantly improved when compared with the commercial aramid paper. Based on the method proposed in this work, the composite aramid paper has excellent characteristics such as low dielectric constant, hydrophobicity and low moisture absorption, and is expected to meet the strict requirements for aramid paper materials in multiple fields in the future. Furthermore, the technological process of this paper is relatively simple and is expected to be applied in industrial production in the future.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111444"},"PeriodicalIF":9.8,"publicationDate":"2025-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518595","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Modern electronic communication requires ideal electromagnetic manipulation materials urgently to guarantee the high quality of communication and the stable function of electronic devices. Thin epoxy-based composite coatings are potential candidates that are still limited by the efficiency and convenience of building functional filler networks inside. Sustainable development also calls for new techniques to prepare the waterborne epoxy coatings, especially those with multiple functions. Here, an efficient and general method was developed to fabricate multifunctional waterborne epoxy coatings based on the amphiphilic Janus particles (JPs) stabilized Pickering emulsion. JPs were used to stabilize the oil-in-water epoxy emulsions and were anchored at the interface. Thereafter, JPs remained at the interface and resulted in a characteristic bilayer JPs network. This JP's network acts as the platform for functions or assistance to build a conductive MXene nanosheet network. The conductive network is in the morphology of a coverage-adjustable cage by varying the content of fillers. Electromagnetic manipulation performance of the coatings is thus switchable between wave absorbing and interference shielding as the conductive network shifts between a defective-cage and a closed-cage structure. The minimum reflection loss at 1.8 mm reached −25 dB in the absorbing on state and the total electromagnetic interference shielding effectiveness reached 23 dB in the shielding on state.
{"title":"Janus particles stabilized waterborne epoxy coatings for switchable electromagnetic manipulation","authors":"Chao Jiang , Pei-Zhu Jiang , Hao-Bin Zhang , Xiaoqing Liu , Fuxin Liang","doi":"10.1016/j.compscitech.2025.111443","DOIUrl":"10.1016/j.compscitech.2025.111443","url":null,"abstract":"<div><div>Modern electronic communication requires ideal electromagnetic manipulation materials urgently to guarantee the high quality of communication and the stable function of electronic devices. Thin epoxy-based composite coatings are potential candidates that are still limited by the efficiency and convenience of building functional filler networks inside. Sustainable development also calls for new techniques to prepare the waterborne epoxy coatings, especially those with multiple functions. Here, an efficient and general method was developed to fabricate multifunctional waterborne epoxy coatings based on the amphiphilic Janus particles (JPs) stabilized Pickering emulsion. JPs were used to stabilize the oil-in-water epoxy emulsions and were anchored at the interface. Thereafter, JPs remained at the interface and resulted in a characteristic bilayer JPs network. This JP's network acts as the platform for functions or assistance to build a conductive MXene nanosheet network. The conductive network is in the morphology of a coverage-adjustable cage by varying the content of fillers. Electromagnetic manipulation performance of the coatings is thus switchable between wave absorbing and interference shielding as the conductive network shifts between a defective-cage and a closed-cage structure. The minimum reflection loss at 1.8 mm reached −25 dB in the absorbing on state and the total electromagnetic interference shielding effectiveness reached 23 dB in the shielding on state.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111443"},"PeriodicalIF":9.8,"publicationDate":"2025-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518587","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-07DOI: 10.1016/j.compscitech.2025.111432
Rui Cao , Haihua Wang , Yong-Mook Kang , Chaoxian Chen
PEO-based polymer solid-state electrolytes have attracted significant traction in solid-state lithium metal batteries owing to their flexibility and preeminent lithium ions transfer capability. However, their progress has been constrained by limited ion conductivity, poor mechanical properties, and unstable interfaces. In this study, we incorporated the inorganic filler Cr3C2 into PEO and blended it with the plasticizer succinonitrile (SN), thereby developing PEO-based composite solid-state electrolytes (CSSEs) that exhibit superior electrochemical performance. The synergistic effect of Cr3C2 and PEO restricts the movement of lithium salt anions through chemical bonds, thereby creating more active space for efficient lithium-ion transport and improving the lithium transference number (tLi+). The PCN5 CSSEs exhibits excellent room temperature lithium-ion migration of 0.96 and superior ionic conductivity over an extensive temperature range (25 °C–80 °C). Moreover, the LFP|PCN5|Li cell delivers discharge capacity of 165.3 mAh g−1 and retains 70.6 % of its original capacity after 500 cycles when tested at 60 °C. Furthermore, the Li|PCN5|Li cell operates stably over 5000 h at a current density of 0.1 mA cm−2 owing to the improved mechanical properties from hydrogen bonding between Cr3C2 and PEO along with lithium dendrites suppressing effect of SN, which ensures long-term cycling performance. These results may position the PCN5 CSSEs as a viable option for next-generation solid-state lithium metal batteries.
peo基聚合物固态电解质由于其灵活性和优异的锂离子传输能力,在固态锂金属电池中引起了很大的关注。然而,它们的进展受到离子电导率有限、机械性能差和界面不稳定的限制。在本研究中,我们将无机填料Cr3C2加入到PEO中,并与增塑剂丁二腈(SN)共混,从而开发出具有优异电化学性能的PEO基复合固态电解质(csse)。Cr3C2与PEO的协同作用限制了锂盐阴离子通过化学键的移动,从而为锂离子的高效传递创造了更活跃的空间,提高了锂离子转移数(tLi+)。PCN5 cses在室温下的锂离子迁移率为0.96,在广泛的温度范围内(25°C - 80°C)具有优异的离子电导率。此外,LFP|PCN5|锂电池在60°C下测试时,放电容量为165.3 mAh g - 1,在500次循环后保持其原始容量的70.6%。此外,由于Cr3C2和PEO之间的氢键作用以及SN对锂枝晶的抑制作用,Li|PCN5|锂电池在0.1 mA cm−2的电流密度下稳定运行了5000 h以上,从而保证了锂枝晶的长期循环性能。这些结果可能使PCN5 cses成为下一代固态锂金属电池的可行选择。
{"title":"A novel PEO-based composite solid-state electrolyte modified by ion conducting Cr3C2 for lithium metal batteries","authors":"Rui Cao , Haihua Wang , Yong-Mook Kang , Chaoxian Chen","doi":"10.1016/j.compscitech.2025.111432","DOIUrl":"10.1016/j.compscitech.2025.111432","url":null,"abstract":"<div><div>PEO-based polymer solid-state electrolytes have attracted significant traction in solid-state lithium metal batteries owing to their flexibility and preeminent lithium ions transfer capability. However, their progress has been constrained by limited ion conductivity, poor mechanical properties, and unstable interfaces. In this study, we incorporated the inorganic filler Cr<sub>3</sub>C<sub>2</sub> into PEO and blended it with the plasticizer succinonitrile (SN), thereby developing PEO-based composite solid-state electrolytes (CSSEs) that exhibit superior electrochemical performance. The synergistic effect of Cr<sub>3</sub>C<sub>2</sub> and PEO restricts the movement of lithium salt anions through chemical bonds, thereby creating more active space for efficient lithium-ion transport and improving the lithium transference number (t<sub>Li+</sub>). The PCN5 CSSEs exhibits excellent room temperature lithium-ion migration of 0.96 and superior ionic conductivity over an extensive temperature range (25 °C–80 °C). Moreover, the LFP|PCN5|Li cell delivers discharge capacity of 165.3 mAh g<sup>−1</sup> and retains 70.6 % of its original capacity after 500 cycles when tested at 60 °C. Furthermore, the Li|PCN5|Li cell operates stably over 5000 h at a current density of 0.1 mA cm<sup>−2</sup> owing to the improved mechanical properties from hydrogen bonding between Cr<sub>3</sub>C<sub>2</sub> and PEO along with lithium dendrites suppressing effect of SN, which ensures long-term cycling performance. These results may position the PCN5 CSSEs as a viable option for next-generation solid-state lithium metal batteries.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111432"},"PeriodicalIF":9.8,"publicationDate":"2025-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518593","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Polymer nanocomposites, inherently tailorable materials, are potentially capable of providing higher strength to weight ratio than conventional hard metals. However, their disordered nature makes processing control and hence tailoring properties to desired target values a challenge. Additionally, the interfacial region, also called the interphase, is a critical material phase in these heterogeneous materials and its extent depends on variety of microstructure features like particle loading and dispersion or inter-particle distances. Understanding process–structure–property (PSP) relation can provide guidelines for process and constituents’ design. Our work explores nuances of PSP relation for polymer nanocomposites with attractive pairing between particles and the bulk polymer. Past works have shown that particle functionalization can help tweak these interactions in attractive or repulsive type and can cause slow or fast decay of stiffness properties in polymer nanocomposites. In this work, we develop a material model that can represent decay for small strain elastoplastic (Young’s modulus and yield strength) properties in interfacial regions and simulate representative or statistical volume element behavior. The interfacial elastoplastic material model is devised by combining local stiffness and glass transition measurements from atomic force microscopy and fluorescence microscopy. This model is combined with a microstructural design of experiments for agglomerated nanocomposite systems. Agglomerations are particle aggregations arising from processing artifacts. Twin screw extrusion process can reduce extent of aggregation in hot pressed samples via erosion or rupture depending on screw rpms and torque. We connect this process–structure relation to structure–property relation that emerges from our study. We discover that balancing between local stress concentration zones (SCZ) and interfacial property decay governs how fast yield stress can improve by breaking down agglomeration via erosion. Erosion is relatively more effective in helping improve nanocomposite yield strength. We also observe saturation in properties where incremental increase brought on by erosion is slowed due to increasing SCZ and saturation in interphase percolation.
{"title":"Process–structure–property relation for elastoplastic behavior of polymer nanocomposites with agglomerates and interfacial gradients","authors":"Prajakta Prabhune , Anlan Chen , Yigitcan Comlek , Wei Chen , L. Catherine Brinson","doi":"10.1016/j.compscitech.2025.111435","DOIUrl":"10.1016/j.compscitech.2025.111435","url":null,"abstract":"<div><div>Polymer nanocomposites, inherently tailorable materials, are potentially capable of providing higher strength to weight ratio than conventional hard metals. However, their disordered nature makes processing control and hence tailoring properties to desired target values a challenge. Additionally, the interfacial region, also called the interphase, is a critical material phase in these heterogeneous materials and its extent depends on variety of microstructure features like particle loading and dispersion or inter-particle distances. Understanding process–structure–property (PSP) relation can provide guidelines for process and constituents’ design. Our work explores nuances of PSP relation for polymer nanocomposites with attractive pairing between particles and the bulk polymer. Past works have shown that particle functionalization can help tweak these interactions in attractive or repulsive type and can cause slow or fast decay of stiffness properties in polymer nanocomposites. In this work, we develop a material model that can represent decay for small strain elastoplastic (Young’s modulus and yield strength) properties in interfacial regions and simulate representative or statistical volume element behavior. The interfacial elastoplastic material model is devised by combining local stiffness and glass transition measurements from atomic force microscopy and fluorescence microscopy. This model is combined with a microstructural design of experiments for agglomerated nanocomposite systems. Agglomerations are particle aggregations arising from processing artifacts. Twin screw extrusion process can reduce extent of aggregation in hot pressed samples via erosion or rupture depending on screw rpms and torque. We connect this process–structure relation to structure–property relation that emerges from our study. We discover that balancing between local stress concentration zones (SCZ) and interfacial property decay governs how fast yield stress can improve by breaking down agglomeration via erosion. Erosion is relatively more effective in helping improve nanocomposite yield strength. We also observe saturation in properties where incremental increase brought on by erosion is slowed due to increasing SCZ and saturation in interphase percolation.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111435"},"PeriodicalIF":9.8,"publicationDate":"2025-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518877","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-06DOI: 10.1016/j.compscitech.2025.111431
Jiashu Sheng , Kai Luo , Xiaochong Wang , Zhi Han , Quanzhou Yao , Lin Ye
Carbon fiber-reinforced polymer (CFRP) are widely used across various industries, including aerospace, automotive, and electronics, owing to their exceptional mechanical properties and superior strength-to-weight ratios. The present study endeavors to overcome the inherent electrical conductivity limitation of epoxy resin-based CFRPs by achieving direct electroplating onto the surface of CFRP laminates. This approach facilitates the development of multifunctional applications that necessitate high surface electrical or thermal conductivity. To this end, a laser ablation technique is introduced to remove the resin-rich layer on the CFRP surface. Subsequently, a conventional copper electroplating method is employed to deposit a robust and continuous coating onto the CFRP laminate surface. The impact of laser ablation parameters on both the CFRP laminate and the subsequent electroplating process is meticulously analyzed, utilizing scanning electron microscopy to assess morphology characteristics. The optimal copper coating demonstrates remarkable electrical conductivity, exhibiting an electrical resistance that is only one order of magnitude higher than that of pure copper film. Furthermore, out-of-plane thermal conductivity enhancements of and are observed at and , respectively, compared to the untreated CFRP laminate.
{"title":"Direct electroplating of CFRP composite laminates assisted by laser surface modification","authors":"Jiashu Sheng , Kai Luo , Xiaochong Wang , Zhi Han , Quanzhou Yao , Lin Ye","doi":"10.1016/j.compscitech.2025.111431","DOIUrl":"10.1016/j.compscitech.2025.111431","url":null,"abstract":"<div><div>Carbon fiber-reinforced polymer (CFRP) are widely used across various industries, including aerospace, automotive, and electronics, owing to their exceptional mechanical properties and superior strength-to-weight ratios. The present study endeavors to overcome the inherent electrical conductivity limitation of epoxy resin-based CFRPs by achieving direct electroplating onto the surface of CFRP laminates. This approach facilitates the development of multifunctional applications that necessitate high surface electrical or thermal conductivity. To this end, a laser ablation technique is introduced to remove the resin-rich layer on the CFRP surface. Subsequently, a conventional copper electroplating method is employed to deposit a robust and continuous coating onto the CFRP laminate surface. The impact of laser ablation parameters on both the CFRP laminate and the subsequent electroplating process is meticulously analyzed, utilizing scanning electron microscopy to assess morphology characteristics. The optimal copper coating demonstrates remarkable electrical conductivity, exhibiting an electrical resistance that is only one order of magnitude higher than that of pure copper film. Furthermore, out-of-plane thermal conductivity enhancements of <span><math><mrow><mn>133.7</mn><mo>%</mo></mrow></math></span> and <span><math><mrow><mn>151.2</mn><mo>%</mo></mrow></math></span> are observed at <span><math><mrow><mn>30</mn><mo>°C</mo></mrow></math></span> and <span><math><mrow><mn>75</mn><mo>°C</mo></mrow></math></span>, respectively, compared to the untreated CFRP laminate.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111431"},"PeriodicalIF":9.8,"publicationDate":"2025-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518584","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-05DOI: 10.1016/j.compscitech.2025.111434
Zheng Li , Kaiyin Xiao , Tong Li , Bo Wang , Peng Hao , Zebei Mao , Kaifan Du
This study elucidates a multi-applicability mechanism of elastomer-toughened brittle thermoplastics polymers through experimental methods and multiscale analysis. Polyolefin elastomer (POE) and glycidyl methacrylate-modified POE (POE-GMA) were used to toughen thermoplastic polymers polyphenylene sulfide (PPS) and polybutylene terephthalate (PBT). It was found that small amounts of POE-GMA could enhance the fracture energy of PBT and PPS by 167 % and 415 %, while only sacrificing 5.3 %–11.6 % of strength or rigidity, and the lower the inherent toughness of the polymer, the better the toughening effect, whereas POE showed no significant effect. Molecular dynamics simulations indicate that the GMA groups enhance interactions between POE-GMA and polymers, promoting POE-GMA diffusion into the polymer matrix and improving dispersion. Further finite element modeling indicates that smaller and more dispersed elastomer particles can induce more microcracks, enhancing energy absorption and consequently increasing the fracture energy, thereby improving toughness. This multi-applicability mechanism provides crucial insights for designing polymer composites that balance toughness and rigidity.
{"title":"Multi-scale mechanism insight of elastomer toughened thermoplastic composites","authors":"Zheng Li , Kaiyin Xiao , Tong Li , Bo Wang , Peng Hao , Zebei Mao , Kaifan Du","doi":"10.1016/j.compscitech.2025.111434","DOIUrl":"10.1016/j.compscitech.2025.111434","url":null,"abstract":"<div><div>This study elucidates a multi-applicability mechanism of elastomer-toughened brittle thermoplastics polymers through experimental methods and multiscale analysis. Polyolefin elastomer (POE) and glycidyl methacrylate-modified POE (POE-GMA) were used to toughen thermoplastic polymers polyphenylene sulfide (PPS) and polybutylene terephthalate (PBT). It was found that small amounts of POE-GMA could enhance the fracture energy of PBT and PPS by 167 % and 415 %, while only sacrificing 5.3 %–11.6 % of strength or rigidity, and the lower the inherent toughness of the polymer, the better the toughening effect, whereas POE showed no significant effect. Molecular dynamics simulations indicate that the GMA groups enhance interactions between POE-GMA and polymers, promoting POE-GMA diffusion into the polymer matrix and improving dispersion. Further finite element modeling indicates that smaller and more dispersed elastomer particles can induce more microcracks, enhancing energy absorption and consequently increasing the fracture energy, thereby improving toughness. This multi-applicability mechanism provides crucial insights for designing polymer composites that balance toughness and rigidity.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111434"},"PeriodicalIF":9.8,"publicationDate":"2025-11-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145518876","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-04DOI: 10.1016/j.compscitech.2025.111428
Mingxin Ye , Yabin Deng , Yunsen Hu , Xiaozhi Hu
T1000 carbon fibers are far superior to T300 fibers in tension, but the performance of bulk T1000 composites can be matched by bulk T300 composites interleaved with sparsely distributed micro-/nano- Aramid pulp (AP) fibers. In this study, we focus not only on the short-beam shear strength but also on the flexural strength of T1000 and T300-AP composites before and after impact, as these properties are critical indicators of structural performance under bending-dominated loading conditions. Maintaining the AP-epoxy interlayer thickness increase at 8 μm or less, with AP areal densities of 2, 4 and 6 g/m2, leads to improvements of up to 38 % in short-beam shear strength and 55 % in flexural strength for the T300-AP composites, surpassing the performance of plain T1000 composites without such AP-interfacial toughening. These findings highlight the importance of interfacial design and quasi-Z-directional fiber bridging in CFRPs, demonstrating that resin-rich layers between carbon fiber plies as thin as 15 μm can be transformed into mechanically interlocked ply interfaces through AP-interfacial toughening, thereby bringing the structural performance of T300-AP composites to parity with that of T1000 composites.
{"title":"Comparison of flexural properties of two different CFRPs before and after low-velocity impact: T1000 vs T300 interleaved with micro-/nano- Aramid fibers","authors":"Mingxin Ye , Yabin Deng , Yunsen Hu , Xiaozhi Hu","doi":"10.1016/j.compscitech.2025.111428","DOIUrl":"10.1016/j.compscitech.2025.111428","url":null,"abstract":"<div><div>T1000 carbon fibers are far superior to T300 fibers in tension, but the performance of bulk T1000 composites can be matched by bulk T300 composites interleaved with sparsely distributed micro-/nano- Aramid pulp (AP) fibers. In this study, we focus not only on the short-beam shear strength but also on the flexural strength of T1000 and T300-AP composites before and after impact, as these properties are critical indicators of structural performance under bending-dominated loading conditions. Maintaining the AP-epoxy interlayer thickness increase at 8 μm or less, with AP areal densities of 2, 4 and 6 g/m<sup>2</sup>, leads to improvements of up to 38 % in short-beam shear strength and 55 % in flexural strength for the T300-AP composites, surpassing the performance of plain T1000 composites without such AP-interfacial toughening. These findings highlight the importance of interfacial design and quasi-Z-directional fiber bridging in CFRPs, demonstrating that resin-rich layers between carbon fiber plies as thin as 15 μm can be transformed into mechanically interlocked ply interfaces through AP-interfacial toughening, thereby bringing the structural performance of T300-AP composites to parity with that of T1000 composites.</div></div>","PeriodicalId":283,"journal":{"name":"Composites Science and Technology","volume":"274 ","pages":"Article 111428"},"PeriodicalIF":9.8,"publicationDate":"2025-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145464919","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}