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ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)最新文献

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Mechanical bend fatigue reliability of lead-free PBGA assemblies 无铅PBGA组件的机械弯曲疲劳可靠性
K. Jonnalagadda, M. Patel, A. Skipor
In recent years, proposed legislative action and the product differentiation opportunities presented by environmentally friendly products have combined to significantly increase the development of lead-free solder materials. A few lead-reduced products are already in production and several lead-free products will be released in the next two years. Among the various lead-free solders, the SnAgCu family of solders has emerged as one of the leading candidates for high volume implementation. This paper examines the mechanical fatigue reliability of SnAgCu PBGAs on FR4 boards. While a fairly extensive reliability database is available for BGAs built with tin-lead solders, similar data is not available for BGAs assembled with lead-free solder. Mechanical bend fatigue reliability is a critical indicator for phone and BGA survival during repeated keypress, and to some extent, during drop. The lead-free reliability data is compared to that from control samples built with tin-lead solders, both in low-cycle and high-cycle fatigue. Failure analysis was conducted to identify failure modes.
近年来,拟议的立法行动和环保产品所带来的产品差异化机会相结合,大大增加了无铅焊料材料的发展。一些减少铅的产品已经投入生产,未来两年内将推出几款无铅产品。在各种无铅焊料中,SnAgCu系列焊料已成为大批量实现的主要候选产品之一。本文研究了FR4板上SnAgCu PBGAs的机械疲劳可靠性。虽然对于使用锡铅焊料构建的bga有相当广泛的可靠性数据库,但对于使用无铅焊料组装的bga没有类似的数据。机械弯曲疲劳可靠性是手机和BGA在重复按键过程中存活的关键指标,在某种程度上,在跌落过程中也是如此。在低周和高周疲劳状态下,将无铅可靠性数据与用锡铅焊料制成的对照样品进行了比较。进行失效分析,识别失效模式。
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引用次数: 8
Fatigue failure types of the conducting polythiophene thin film on the stainless substrate 不锈钢基板上导电聚噻吩薄膜的疲劳失效类型
Xi-Shu Wang, Sunxin Zhu, Jiaxin Zhang, G. Shi
Conducting polymer films have been widely used as the small size and lightweight materials for electronic parts, sensors and semiconductors. For reliability of these parts, it is particularly necessary to know the fatigue fracture behavior of the thin film. In this paper, a new fatigue testing method was developed by which fatigue failure on the surface deposited by the electrochemical synthesis on the base of the 304 stainless steel plate under the cyclic tension-tension loading. The fatigue tests were investigated by the stochastic observation method with Scanning Electron Microscopy (SEM). The experimental results show that the fatigue fracture types of the conducting polythiophene thin film on the substrate, through which the nucleation of fatigue microcrack and propagation as well as fatigue embattlement process can be expressed by experimental approach. Additionally, detailed analysis is introduced through observation with SEM and the effects on the results of testing conditions are discussed in this paper.
导电聚合物薄膜作为一种小尺寸、轻量化的材料被广泛应用于电子元件、传感器和半导体等领域。为了保证这些部件的可靠性,了解薄膜的疲劳断裂行为尤为必要。本文提出了一种新的疲劳试验方法,即在304不锈钢板的基础上,在循环拉伸载荷作用下,通过电化学合成沉积疲劳破坏表面。采用扫描电镜随机观察方法对疲劳试验进行了研究。实验结果表明,导电多噻吩薄膜在基体上的疲劳断裂类型,可以用实验方法来表达疲劳微裂纹的形核、扩展和疲劳熔接过程。此外,本文还通过扫描电镜观察进行了详细的分析,并讨论了试验条件对试验结果的影响。
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引用次数: 0
Experimental study of evaporation resistance on porous surfaces in flat heat pipes 平板热管多孔表面蒸发阻力的实验研究
L. Chien, C. Chang
This experimental study investigated the effect of particle size and coating thickness of the porous surface on evaporator thermal resistance of a thermosyphon having a 16 mm diameter circular heating area. Copper particles having two kinds of size distributions were sintered on a copper plate. The two particle distributions were 115 /spl mu/m average diameter in the range 50 to 500 /spl mu/m, and 247 /spl mu/m average diameter in the range 180 to 350 /spl mu/m. The particle coating thickness was either 0.5 or 1.0 mm for each distribution. Water was used as the working fluid, and it was tested at 60 or 70/spl deg/C saturation temperature, which corresponds to sub-atmospheric saturation pressure. The heat flux varied between 30 and 550 kW/m/sup 2/. The boiling surfaces were tested in vertical and horizontal orientations, and the experimental results showed negligible effect on the surface orientation. The best boiling surface in the present study is obtained with a coating 1.0 mm thick and 247 /spl mu/m average particle diameter. At 70/spl deg/C this surface yielded less than 0.025 K/W evaporation thermal resistance at 93 W.
本实验研究了直径为16mm的圆形受热区热虹吸管的颗粒大小和多孔表面涂层厚度对蒸发器热阻的影响。在铜板上烧结了两种尺寸分布的铜颗粒。在50 ~ 500 /spl亩/m范围内,平均粒径为115 /spl亩/m;在180 ~ 350 /spl亩/m范围内,平均粒径为247 /spl亩/m。每种分布的颗粒涂层厚度为0.5或1.0 mm。以水为工质,在60或70/spl℃饱和温度下进行测试,对应于亚大气压饱和压力。热流密度在30 ~ 550 kW/m/sup /之间变化。在垂直和水平方向上对沸腾表面进行了测试,实验结果表明,表面方向对沸腾表面的影响可以忽略不计。当涂层厚度为1.0 mm,平均颗粒直径为247 /spl mu/m时,获得了最佳沸腾表面。在70/spl度/C时,该表面在93 W时产生小于0.025 K/W的蒸发热阻。
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引用次数: 19
Optimization and design guidelines for high flux micro-channel heat sinks for liquid and gaseous single-phase flow 液体和气体单相流高通量微通道散热器的优化和设计指南
Norbert Müller, Luc G. Fréchette
A numerical optimization tool is used to optimize forced convection micro-channel heat sinks for minimum pump power at high heat fluxes. Results gained with the optimization tool are generalized and optimum configurations are illustrated on design charts. Physical trends are illustrated analytically using the underlying relations. Investigations are done for air and water in single-phase flow with no phase transition; with hydraulic diameters of the micro-channels ranging from about 1 micron to 80 mm. Optimization is shown to have a tremendous effect. It can reduce pump power by several orders of magnitude, especially for high heat flux devices. Using water and air as coolants, designs for heat fluxes of >10 kW/cm/sup 2/ and >100 W/cm/sup 2/ respectively with pump/fan power expenses less than 1% are easily found with the optimization tool. It appears that large aspect ratios for the flow channels are favorable for high heat fluxes in micro heat sinks. For each design, there exists an optimum fin height and ratio of fin thickness to channel width. The design space investigation also suggests that short channels in multiple parallel units are a key feature of compact high heat flux heat sinks. Practical design examples underline the feasibility of the results and general design guidelines are derived.
采用数值优化工具对强制对流微通道散热器进行了优化,使其在高热流下的泵功率最小。对优化工具得到的结果进行了概括,并在设计图上说明了最优结构。物理趋势是用基本关系分析说明的。对空气和水在无相变的单相流动中进行了研究;微通道的液压直径从1微米到80毫米不等。优化显示出巨大的效果。它可以减少几个数量级的泵功率,特别是对于高热流密度的设备。使用水和空气作为冷却剂,可以很容易地找到热流分别>10 kW/cm/sup 2/和>100 W/cm/sup 2/,泵/风扇功率费用低于1%的设计。在微散热器中,流道宽高比越大,热通量越高。对于每一种设计,都存在一个最佳的翅片高度和翅片厚度与通道宽度的比值。设计空间调查还表明,多个平行单元中的短通道是紧凑的高热流密度散热器的关键特征。实际设计实例强调了结果的可行性,并推导了一般设计准则。
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引用次数: 17
Measuring interface thermal resistance values by transient testing 用瞬态测试法测量界面热阻值
M. Rencz, V. Székely, G. Farkas, B. Courtois
A method is presented for detecting increased thermal resistance values within a heat conduction path with the help of transient thermal measurements. After summarizing the theoretical background of structure function evaluation it is demonstrated how to determine partial thermal resistances in the cases when one dimensional heat flow may be assumed. The paper presents a typical structure developed to measure small thermal resistance values with the help of the presented method. Simulated results demonstrate the feasibility of the suggested method, and measured examples demonstrate the applicability.
提出了一种利用瞬态热测量方法检测热传导路径内热阻值增加的方法。在总结了结构功能评定的理论背景后,阐述了在假设一维热流的情况下,如何确定局部热阻。本文介绍了利用该方法开发的一种典型的小热阻值测量结构。仿真结果验证了该方法的可行性,实测实例验证了该方法的适用性。
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引用次数: 6
Microfluidic thermocyclers for genetic analysis 遗传分析用微流控热循环仪
S. Stern, C. Brooks, M. Strachan, A. Kopf‐Sill, J. W. Parce
Improved thermocycler design can increase the efficiency of genetic analysis based on the polymerase chain reaction. In this report, strategies for chip-based microfluidic thermocyclers are discussed, and the design and performance of devices employing buffer joule heating for thermocycling are presented. Novel joule heating methods involving transfer of electric current directly into the PCR buffer within microchannels are introduced. These methods utilize in-channel platinum electrodes to transfer AC heating current into the buffer under conditions of minimal oxidation-reduction and water electrolysis. Key features of the approach include, (i) very small, nanoliter-level reaction volumes for decreased reagent consumption, (ii) an integrated reagent accession microcapillary for continuous-flow processing and on-chip, run-time reaction assembly options, (iii) rapid thermocycling for better PCR performance, and (iv) simple and fully integrated reaction buffer heating and temperature sensing provided by buffer joule heating technology.
改进的热循环器设计可以提高基于聚合酶链反应的遗传分析效率。本文讨论了基于芯片的微流控热循环器的策略,并介绍了采用缓冲焦耳加热进行热循环的器件的设计和性能。介绍了一种新的焦耳加热方法,将电流直接转移到微通道内的PCR缓冲液中。这些方法利用通道内铂电极在最小氧化还原和水电解条件下将交流加热电流转移到缓冲液中。该方法的主要特点包括:(i)非常小的纳升级反应体积,以减少试剂消耗;(ii)集成的试剂加入微毛细管,用于连续流处理和芯片上的运行时反应组装选项;(iii)快速热循环,以提高PCR性能;(iv)通过缓冲焦耳加热技术提供简单且完全集成的反应缓冲加热和温度传感。
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引用次数: 4
Comparative analysis of two heat spreader designs for a wire bond TBGA package 导线键合TBGA封装两种散热设计的比较分析
S. C. Guttikonda, B. Sammakia
Thermal management is becoming increasingly significant in semiconductor devices because of greater functional densities and smaller devices. A critical factor in obtaining better heat transfer from cavity down devices is the proper choice of heat spreader design. In an earlier study Guttikonda, S.C. and Sammakia, B.G. [2001] presented a comparative basic analysis of two types of heat spreader design and also studied the effect of forced convection cooling for different velocities. It has been noted that the single piece type of heat spreader, with a cavity for the die, is superior to a design incorporating separate heat spreader and stiffeners. The adhesive between the stiffener and the heat spreader was identified as a major resistance in the heat flow path. In the present study a detailed parametric study of the effects of various factors that are responsible for the difference in performance of two designs, is presented. These factors include possible delamination between the die and cover plate/heat spreader and the thermal conductivity of the die attach. The authors also obtained trends to study the effects of heat spreader thickness. All results point towards better performance by the single piece design from a thermal standpoint.
由于更大的功能密度和更小的器件,热管理在半导体器件中变得越来越重要。从腔下装置获得更好的传热的一个关键因素是正确选择散热器设计。在较早的一项研究中,Guttikonda, S.C.和Sammakia, B.G.[2001]对两种类型的散热器设计进行了比较基本分析,并研究了不同速度下强制对流冷却的效果。已经注意到,带有模具腔的单件式散热片优于包含单独散热片和加强板的设计。在热流路径中,肋板与散热器之间的粘接是主要的阻力。在目前的研究中,详细的参数研究的影响的各种因素,负责在两种设计的性能差异,是提出。这些因素包括模具和盖板/散热器之间可能的分层和模具附件的导热性。作者还得出了研究散热器厚度影响的趋势。所有的结果都表明,从散热的角度来看,单片设计具有更好的性能。
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引用次数: 0
Opportunities with alternative refrigerants 使用替代制冷剂的机会
Y. Hwang, R. Radermacher
Due to environmental concerns, a new generation of refrigerants has been introduced. The new fluids perform well, but because of their remaining global warming potential they are still under scrutiny internationally and may be eliminated in the future. Research is underway to develop so-called 'natural fluids' into the final solution to the quest for the ultimate refrigerant. The primary candidates are carbon dioxide and hydrocarbons such as propane and ammonia. Each fluid comes with its own set of challenges. Carbon dioxide requires a transcritical cycle, which reduces its efficiency but, on the other hand, may provide secondary uses due to its high temperature level waste heat. It is under consideration for automotive and military applications. Carbon dioxide hot water beat pumps have been introduced in the market in Japan. Propane performs very well, but it is flammable and thus considered a safety hazard. Ammonia is widely used in large refrigeration plants, although it is toxic and flammable. Its stinging odor warns of any leaks long before any dangerous concentrations are obtained. This presentation will provide an overview of these existing and emerging refrigerants and the opportunities and challenges they provide.
出于对环境的考虑,新一代制冷剂已被引入。这种新型液体性能良好,但由于其潜在的全球变暖潜力,它们仍在国际上受到严格审查,未来可能会被淘汰。研究人员正在将所谓的“天然流体”开发成最终解决方案,以寻求最终制冷剂。主要的候选者是二氧化碳和碳氢化合物,如丙烷和氨。每种液体都有自己的一套挑战。二氧化碳需要一个跨临界循环,这降低了它的效率,但另一方面,由于它的高温废热,可以提供二次利用。它正在考虑用于汽车和军事应用。二氧化碳热水热泵已在日本上市。丙烷的性能很好,但它是易燃的,因此被认为是安全隐患。尽管氨有毒且易燃,但它在大型制冷装置中被广泛使用。在达到危险浓度之前,其刺鼻的气味就会对泄漏发出警告。本报告将概述这些现有的和新兴的制冷剂,以及它们带来的机遇和挑战。
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引用次数: 2
Computer and telecommunications equipment room cooling: a review of literature 计算机和电信设备机房冷却:文献综述
R. Schmidt, H. Shaukatullah
Due to technology compaction, the Information Technology (IT) industry has seen a large decrease in the floor space required to achieve a constant quantity of computing and storage capability. However, the energy efficiency of the equipment has not dropped at the same rate. This has resulted in a significant increase in power density and heat dissipation within the footprint of computer and telecommunications hardware. The heat dissipated in these systems is exhausted in the room and the room has to be maintained at acceptable temperatures for reliable operation of the equipment. Cooling computer and telecommunications equipment rooms is becoming a major challenge. This paper reviews the literature dealing with various aspects of cooling computer and telecommunications equipment rooms. Included are papers on experimental work analyzing cooling schemes, numerical modeling, energy saving schemes, natural convection room cooling, forced convection room cooling, cooling raised floor versus non-raised floor type installations, and other related areas. This compilation of literature will hopefully spur and help others to take a critical look at the factors that affect the cooling design of computer and telecommunications equipment rooms, improve or develop new schemes for cooling, and hence improve the reliability of the equipment.
由于技术的压缩,信息技术(IT)行业实现恒定数量的计算和存储能力所需的占地面积大幅减少。然而,设备的能源效率并没有以同样的速度下降。这导致了计算机和电信硬件占地面积内功率密度和散热的显著增加。在这些系统中散发的热量在房间里被排出,房间必须保持在可接受的温度,以保证设备的可靠运行。为计算机和电信设备机房降温正成为一项重大挑战。本文综述了有关计算机和电信设备机房冷却各方面的文献。包括实验工作分析冷却方案,数值模拟,节能方案,自然对流房间冷却,强制对流房间冷却,冷却架空地板与非架空地板类型装置,以及其他相关领域的论文。希望本文的文献汇编能够激励和帮助其他人批判性地看待影响计算机和电信机房冷却设计的因素,改进或开发新的冷却方案,从而提高设备的可靠性。
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引用次数: 67
Thermal/fluid characteristics of 3-D woven mesh structures as heat exchanger surfaces 作为热交换器表面的三维编织网状结构的热/流体特性
R. Wirtz, J. Xu, Ji-Wook Park, D. Ruch
The present work demonstrates the fabrication methodology of a 3-D, aluminum wire filament, bonded mesh deployed as a heat exchange surface. A model of the effective thermal conductivity of the mesh is developed. Apparatus to measure the coolant pressure-drop and heat transfer coefficient are described. Measurements are reported for fabricated test samples of varying thickness. Mesh Stanton number and friction factor correlations for a coolant with Prandtl number equal to 9.5 (chilled water) are reported. A heat exchanger performance evaluation, comparing the 3D woven mesh technology to another exchanger surface technology, is described. We have found that the weaving/wire bonding process must be carefully controlled to insure that target porosity, specific surface area and effective thermal conductivity are achieved. Effective thermal conductivities are found to be at least two-times larger than achieved in other comparable porous media configurations. Mesh friction factor and Stanton number are comparable to those achieved with other exchanger surface technologies. The exchanger performance comparison shows that exchangers having superior performance can be configured.
本研究演示了一种三维铝线细丝的制造方法,结合网格作为热交换表面。建立了网格的有效导热系数模型。介绍了测量冷却剂压降和传热系数的装置。测量报告了不同厚度的制造测试样品。报道了普朗特数等于9.5(冷冻水)的冷却剂的网格斯坦顿数和摩擦系数的相关性。描述了一种热交换器性能评价,将三维编织网技术与另一种换热器表面技术进行了比较。我们发现编织/金属丝粘合过程必须仔细控制,以确保达到目标孔隙率、比表面积和有效导热系数。发现有效导热系数至少比其他可比多孔介质配置大两倍。网状摩擦系数和斯坦顿数可与其他交换器表面技术相媲美。交换器性能比较表明,可以配置性能优越的交换器。
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引用次数: 33
期刊
ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)
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