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Experimental and numerical investigation of thermal performance of S-shaped manifold microchannel heat sinks S 型歧管微通道散热器热性能的实验和数值研究
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107737
Yu Zhang , Xiaoyan Chen , Lin Miao , Liang Chen , Yu Hou

In this work, the S-shaped manifold microchannel heat sink (S-MMHS) with a high surface-to-volume ratio (6690.89 m2/m3) is proposed to dissipate a high heat flux over 150 W/cm2. There are 1550 micro-ribs distributed over a heating area of 3 × 3 cm2, which contributes over 176.13 cm2 of the total heat transfer area. Heat transfer characteristics of S-MMHS of three different structures were experimentally and numerically evaluated with the glycol aqueous solution under a series of heat flux and inlet flow rates. Experimental results depict that the lowest thermal resistance of S-MMHS is 0.22 cm2⋅K/W when the inlet flow rate is 2.89 L/min under a heat flux of 97.6 W/cm2 and the overall convective heat transfer coefficient can reach up to 44,761.1 W/m2⋅K. The heat transfer processes of S-MMHS are divided into two parts: the jet-impingement heat transfer as the fluid flows into S-MMHS and the convection on micro-fins as the fluid flows through S-MMHS. Based on the analysis of heat transfer processes, a correlation for the overall Nusselt number is proposed, including dimensions of the microchannel heat sink and Reynolds number. The proposed correlation is used to optimize the heat sink structure, which achieves a reduction of thermal resistance by 33%.

本研究提出了具有较高表面体积比(6690.89 m/m)的 S 型多歧管微通道散热器(S-MMHS),可耗散 150 W/cm 以上的高热流量。在 3 × 3 厘米的加热面积上分布有 1550 个微肋条,占总传热面积的 176.13 厘米。在一系列热通量和入口流速条件下,对三种不同结构的 S-MMHS 与乙二醇水溶液的传热特性进行了实验和数值评估。实验结果表明,当热流量为 97.6 W/cm 时,入口流速为 2.89 L/min 时,S-MMHS 的最低热阻为 0.22 cm-K/W,整体对流传热系数可达 44,761.1 W/m-K。S-MMHS 的传热过程分为两部分:流体流入 S-MMHS 时的射流阻挡传热和流体流经 S-MMHS 时微鳍片上的对流。根据对传热过程的分析,提出了总体努塞尔特数的相关性,包括微通道散热器的尺寸和雷诺数。利用所提出的相关性优化了散热器结构,使热阻降低了 33%。
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引用次数: 0
Numerical simulation on the flow and heat transfer characteristics in dimple/protrusion enhanced air handling unit in data center 数据中心凹陷/突起增强型空气处理单元中的流动和传热特性的数值模拟
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107710
Zixing Wang, Hao Ding, Le Lei, Nan Li, Wen-Quan Tao

Air handling unit (AHU) is the heat exchanger used for data center cooling. This article developed a detailed dimple/protrusion enhanced AHU modeling process and studied the flow and thermal performance of AHU in the Reynold number range from 5 × 103 to 3.53 × 104. Elliptic cylindrical dimples (ECD) and spherical crown dimples (SCD) are applied to enhance heat transfer. The entire channel (EC) and typical unit (TU) simulation domains are compared. The EC simulation domain is more reliable as the TU causes the Nu and f prediction relative deviations as large as 20.53% and 24.03%, respectively. The flow patterns in the channels are analyzed. The results show that the bigger SCD depth and smaller ECD depth make the mainstream bends closer to the “S” shape and the v velocity near the dimple/protrusion wall larger. Also, the second flow vortex distribution pattern becomes more complicated, and the velocity gradient near the wall is increased. These flow patterns enhance heat transfer. The dimpled surface has smaller local convective heat transfer coefficient compared with the protrusion surface in the same channel. With the decrease of ECD depth and the increase of SCD depth, the area-average convective heat transfer coefficient is increased.

空气处理单元(AHU)是用于数据中心冷却的热交换器。本文开发了详细的凹陷/凸起增强型 AHU 建模过程,并研究了雷诺数范围从 5 × 10 到 3.53 × 10 的 AHU 的流动和热性能。椭圆圆柱形凹点(ECD)和球冠形凹点(SCD)用于增强传热。对整个通道(EC)和典型单元(TU)模拟域进行了比较。EC 模拟域更可靠,因为 TU 模拟域导致的和预测的相对偏差分别高达 20.53% 和 24.03%。分析了通道中的流动模式。结果表明,较大的 SCD 深度和较小的 ECD 深度会使主流弯曲更接近 "S "形,凹陷/突起壁附近的流速更大。此外,第二种流动涡流分布模式变得更加复杂,靠近壁面的速度梯度增大。这些流动模式增强了热传递。与同一通道中的突起表面相比,凹陷表面的局部对流传热系数较小。随着 ECD 深度的减小和 SCD 深度的增加,区域平均对流传热系数增大。
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引用次数: 0
A comparative study on abnormal heat transfer of supercritical CO2 heated in vertical tubes 在垂直管道中加热超临界二氧化碳的异常传热比较研究
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107766
Youzhou Jiao , Yu Zeng , Xinxin Liu , Gang Li , Chao He , Liang Liu , Pengfei Li , Junfeng Guo , Shijie Zhang

The heat transfer characteristics of supercritical CO2 heated in vertical smooth tube are experimentally and numerically investigated. The results show that the M-shaped velocity corresponds to heat transfer enhancement (HTE) at G = 100 kg/m2s, q = 20 kW/m2, and the heat transfer coefficient (HTC) is 15% higher than that of normal heat transfer (NHT). While, the M-shaped velocity causes significant heat transfer deterioration (HTD) before the Tpc at G = 278 kg/m2s, q = 35 kW/m2, and the HTC of HTD is 28%–42% of that in NHT. According to the numerical analysis on the M-shaped flow structure, it reveals that the zero-velocity gradient point of abNHT (HTE and HTD) always falls into the buffer layer (5 < y+ < 30). While, the zero-velocity gradient point of the heat transfer recovery (HTR) is in the log-law region (30 < y+ < 60). The u/u0 of the zero-velocity gradient point of HTE are larger than 1.35. The cross-section turbulent kinetic energy structure shows that smaller TKE in the near-wall region is the dominant factor for HTD and larger TKE in the core region is the dominant factor for HTE.

实验和数值研究了在垂直光滑管中加热超临界 CO 的传热特性。结果表明,在 = 100 kg/ms, = 20 kW/m 时,M 型速度对应于传热增强(HTE),传热系数(HTC)比正常传热(NHT)高 15%。而 M 型速度在 = 278 kg/ms, = 35 kW/m 时会导致明显的传热恶化(HTD),HTD 的 HTC 是 NHT 的 28%-42%。对 M 型流动结构的数值分析表明,abNHT 的零速度梯度点(HTE 和 HTD)总是落在缓冲层中(5 < < 30)。而传热回收(HTR)的零速度梯度点位于对数律区域(30 < < 60)。HTE 零速度梯度点的/均值大于 1.35。横截面湍流动能结构表明,近壁区域较小的 TKE 是 HTD 的主导因素,而核心区域较大的 TKE 是 HTE 的主导因素。
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引用次数: 0
Near-field radiative thermal rectification assisted by Bi2Se3 sheet 由 Bi2Se3 片材辅助的近场辐射热整流
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107707
A.A. Odebowale, Khalil As'ham, Andergachew Mekonnen Berhe, Nusrat Alim, Haroldo T. Hattori, Andrey E. Miroshnichenko

The ability to control heat flux at the nanoscale opens up numerous exciting possibilities in modern electronics and the field of information processing. In this research, we propose a design with the focus on achieving efficient thermal rectification at moderate gap and relatively low temperature. This study centers on near-field thermal radiation between temperature dependent indium antimonide (InSb) and silicon carbide (3C-SiC) coated with bismuth selenide (Bi2Se3). Our investigation sheds light on the critical role played by the Bi2Se3 layer in enhancing various key parameters, including the net radiative flux, and thermal rectification efficiency (η). We achieved a substantial improvement in the η of a near-field radiative thermal rectifier (NFRTR) due to the presence of the Bi2Se3 sheet. This enhancement is contingent on factors such as the Fermi energy (Ef) of Bi2Se3, emitter temperature, and the vacuum gap (d). Our study culminated in the identification of an optimal design, achieving an impressive η of 75% at an emitter temperature (TH) of 350 K, with vacuum gap (d) set to 20 nm. Furthermore, increasing TH to 500 K resulted in even more promising outcomes, with the highest η reaching 93%. The need for operating the optimized device at moderate temperatures is to strike a balance between efficiency, safety, cost-effectiveness, and material compatibility. These findings represent a significant step forward in the development of efficient Bi2Se3-based NFRTRs, paving the way for future applications in thermal management, energy conversion systems, and thermal logic gates.

在纳米尺度上控制热通量的能力为现代电子学和信息处理领域带来了无数令人兴奋的可能性。在这项研究中,我们提出了一种设计,重点是在中等间隙和相对较低的温度下实现高效热整流。这项研究的核心是温度相关性锑化铟(InSb)和涂有硒化铋(Bi2Se3)的碳化硅(3C-SiC)之间的近场热辐射。我们的研究揭示了 Bi2Se3 层在提高各种关键参数(包括净辐射通量和热整流效率 (η))方面的关键作用。由于 Bi2Se3 层的存在,我们大大提高了近场辐射热整流器(NFRTR)的η。这种改进取决于 Bi2Se3 的费米能 (Ef)、发射器温度和真空间隙 (d) 等因素。我们的研究最终确定了最佳设计,在发射器温度 (TH) 为 350 K、真空间隙 (d) 设为 20 nm 时,η 达到了令人印象深刻的 75%。此外,将发射极温度升高到 500 K 时,结果更加理想,最高 η 达到 93%。在适度温度下运行优化器件的必要性在于在效率、安全性、成本效益和材料兼容性之间取得平衡。这些发现标志着在开发基于 Bi2Se3 的高效 NFRTR 方面迈出了重要一步,为未来在热管理、能量转换系统和热逻辑门方面的应用铺平了道路。
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引用次数: 0
Parametric study in pool boiling enhancement with self-induced jet impingement on sandblasted pin-fin surfaces using R1336mzz(Z) 使用 R1336mzz(Z)对喷砂针形鳍表面进行自诱导喷射撞击以增强池沸腾的参数研究
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107754
Jinyang Xu , Fangjun Hong , Zhaozheng Hou

Enhancing pool boiling performance is crucial for cooling high-power electronics. Inspired by the concept of liquid-vapor separation, we have developed a self-induced jet impingement device to enhance pool boiling, achieving notable results when combined with microporous copper surfaces in subsequent studies. This paper focuses on using sandblasted pin-fin surfaces as heating surfaces and explores their pool boiling performance under varied pin-fin and self-induced jet device parameters. Findings indicate that the self-induced jet device effectively mitigates the obstruction caused by nucleating bubbles to liquid replenishment, leading to improved qCHF and hNB@CHF performance compared to standard conditions. The impact of pin-fin sidewall characteristics, determined by the manufacturing process and parameters, is significant, particularly in enhancing boiling heat transfer performance for dielectric liquid cooling processes. Pool boiling performance is negatively affected by too short or too tall pin-fin heights, irrespective of the self-induced jet presence. Simple strategies like increasing guidance tube length or jet holes number are inadequate for enhancing qCHF. However, increasing the number of jet holes with strategically placing it between pin-fins could still improve boiling performance. This study demonstrates qCHF enhancements of up to 145.8%, achieving a qCHF of 61.2 W/cm2, which noticeably surpasses standard pool boiling conditions.

提高池沸腾性能对于冷却大功率电子器件至关重要。受液气分离概念的启发,我们开发了一种自感应射流撞击装置来增强池沸腾,并在随后的研究中结合微孔铜表面取得了显著效果。本文的重点是使用喷砂针状鳍片表面作为加热表面,并在针状鳍片和自诱导射流装置参数不同的情况下探讨其水池沸腾性能。研究结果表明,与标准条件相比,自诱导喷射装置可有效缓解成核气泡对液体补充造成的阻碍,从而提高 qCHF 和 hNB@CHF 的性能。由制造工艺和参数决定的针形鳍侧壁特性影响重大,尤其是在提高介电液体冷却工艺的沸腾传热性能方面。无论是否存在自激射流,太短或太高的针形鳍高度都会对水池沸腾性能产生负面影响。增加导向管长度或喷射孔数量等简单策略不足以提高 qCHF。不过,增加喷射孔的数量,并有策略地将其置于针脚鳍片之间,仍能改善沸腾性能。这项研究表明,qCHF 增强率高达 145.8%,qCHF 达到 61.2 W/cm2,明显超过了标准池沸腾条件。
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引用次数: 0
Enhancing the phase change material based shell-tube thermal energy storage units with unique hybrid fins 利用独特的混合翅片改进基于相变材料的壳管式热能储存装置
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107763
Ying Zhang , Xiaoguang Yang , Shuli Zou , Xuefeng Xu , Yuwei Tu , Yuan Tian , Zhaoqing Ke

The poor thermal conductivity of phase change material (PCM) has limited its application to thermal energy storage system. The present work aims to improve the performance of PCM in a vertical shell-tube energy storage unit through unique hybrid fins. The enthalpy-porosity approach is used to numerically investigate the phase change phenomenon. Based on the straight and spiral fin results, the novelty designs of double side spiral fin and hybrid fins, i.e. spiral/straight hybrid fin and straight/spiral hybrid fin, are proposed to further optimize the PCM charging process. The effects of different fin structure, hybrid fin proportion and spiral fin angle on the liquid fraction, temperature and average thermal energy storage rate are discussed. The fin structures can reduce the melting time of PCM up to 100% compared to the no-fin case. Although double side spiral fin outperforms the straight fin for the PCM melting behavior, the hybrid fin configurations shows the best enhancement, especially for the straight/spiral hybrid fin. The optimal fin design for the straight/spiral hybrid fin case is that with 0.7 fin proportion and 180° spiral angle, with up to 11.8% reduction of the melting time compared to the designs of other fin proportions and spiral angles. This work demonstrates the potential of this unique hybrid fin to be integrated with PCM for efficient thermal energy storage.

相变材料(PCM)的导热性较差,限制了其在热能储存系统中的应用。本研究旨在通过独特的混合鳍片提高 PCM 在垂直壳管式储能装置中的性能。采用焓-孔隙度方法对相变现象进行数值研究。在直翅片和螺旋翅片研究结果的基础上,提出了双侧螺旋翅片和混合翅片的新颖设计,即螺旋/直混合翅片和直/螺旋混合翅片,以进一步优化 PCM 充注过程。讨论了不同翅片结构、混合翅片比例和螺旋翅片角度对液体分数、温度和平均热能储存率的影响。与无翅片情况相比,翅片结构可将 PCM 的熔化时间缩短达 100%。虽然双侧螺旋翅片在 PCM 熔化行为方面优于直翅片,但混合翅片配置显示出最佳的增强效果,尤其是直/螺旋混合翅片。直鳍片/螺旋混合鳍片的最佳鳍片设计是 0.7 的鳍片比例和 180 的螺旋角,与其他鳍片比例和螺旋角的设计相比,熔化时间最多可缩短 11.8%。这项研究表明,这种独特的混合翅片具有与 PCM 集成以实现高效热能存储的潜力。
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引用次数: 0
Effects of particle surface roughness on heat transfer properties of particles flowing around the heat exchanger tube 颗粒表面粗糙度对围绕热交换器管流动的颗粒传热特性的影响
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-02 DOI: 10.1016/j.icheatmasstransfer.2024.107761
Yaopeng Li, Peng Sun, Zhihao Hu, Xiaohui Gong, Xiaomei Sun, Bin Zheng

High-temperature solid particles contain relatively rich waste heat resources, and the moving bed heat exchanger has a significant advantage in the direct contact of particles to extract heat. Considering the varying surface roughness of the actual particles, the effect of particle surface roughness on heat exchange in heat exchanger tubes should not be neglected. To this end, a coupled CFD-DEM computational model of high-temperature solid particles flowing around a single heat exchanger tube is established, and the effect of particle surface roughness on heat transfer from a single heat exchanger tube is analyzed. The results show that fs (static friction coefficient between particles) has a more significant effect on the heat transfer performance than fr (rolling friction coefficient between particles). The mean heat transfer coefficients of the heat exchanger tube decrease with increasing fs. When the fs increases from 0.05 to 0.3, the mean heat transfer coefficients of the single tube decreases from 239.99 W/(m2∙K) to 234.59 W/(m2∙K), with a decrease of 2.25%. The fr has little effect on the heat transfer of high temperature solid particles flowing around the heat exchanger tube.

高温固体颗粒蕴含着较为丰富的余热资源,移动床换热器在颗粒直接接触取热方面具有显著优势。考虑到实际颗粒的表面粗糙度不同,颗粒表面粗糙度对换热器管内热交换的影响不容忽视。为此,建立了高温固体颗粒绕单根换热管流动的 CFD-DEM 耦合计算模型,分析了颗粒表面粗糙度对单根换热管传热的影响。结果表明,(颗粒间的静摩擦系数)比(颗粒间的滚动摩擦系数)对传热性能的影响更显著。换热管的平均传热系数随温度的升高而降低。当摩擦系数从 0.05 增加到 0.3 时,单管的平均传热系数从 239.99 W/(m∙K) 下降到 234.59 W/(m∙K),降幅为 2.25%。这对围绕热交换器管流动的高温固体颗粒的传热影响很小。
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引用次数: 0
Corrigendum to “New dimensionless correlation for mass transfer at evaporation of open liquid surface in natural convection” [International Communications in Heat and Mass Transfer 136 (2022) 106102] 自然对流中开放液面蒸发时传质的新无量纲相关性"[传热与传质国际通讯 136 (2022) 106102] 更正
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-01 DOI: 10.1016/j.icheatmasstransfer.2024.107822
E. Varju, T. Poós
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引用次数: 0
Crushing droplets of coal-water fuel under conditions of high-speed impact on a solid barrier 在高速冲击固体屏障的条件下破碎水煤燃料液滴
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-01 DOI: 10.1016/j.icheatmasstransfer.2024.107732
S.V. Syrodoy, G.V. Kuznetsov, N.A. Nigay, J.A. Kostoreva, R.R. Zamaltdinov, N.Y. Gutareva, V. Akimov

Annotation. Currently, one of the problems significantly hindering the development and implementation of the water-coal technologies in the energy sector is the lack of reliable methods of spraying CWF to a finely dispersed state in the furnace space of the boiler units. The article provides a scientific justification for the new technology of spraying water-coal fuel. The results of the experimental studies of the processes of crushing single drops of water-coal fuel when the latter collide with a metal plate rotating at high angular velocity are presented. Based on the results of the experiments, the main modes of crushing fuel drops have been established depending on the impact velocity at the time of collision with an obstacle. Also, according to the results of the experiments, the distributions of the number of secondary drops of water-coal fuel in size depending on the collision velocity of the drop with an obstacle were established. The relationship between the efficiency of the crushing process and the impact velocity is shown.

注释。目前,严重阻碍能源领域水煤浆技术发展和实施的问题之一,是缺乏可靠的方法将水煤浆喷洒到锅炉机组炉膛空间的细微分散状态。文章为水煤浆喷射新技术提供了科学依据。文章介绍了单滴水煤浆与高速旋转的金属板碰撞时的破碎过程的实验研究结果。根据实验结果,根据与障碍物碰撞时的冲击速度,确定了粉碎燃料滴的主要模式。此外,根据实验结果,还确定了水煤燃料二次液滴数量的大小分布取决于液滴与障碍物的碰撞速度。粉碎过程的效率与碰撞速度之间的关系也得到了显示。
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引用次数: 0
Gear heat dissipation simulation and experiment under nanofluid lubrication 纳米流体润滑下的齿轮散热模拟与实验
IF 6.4 2区 工程技术 Q1 MECHANICS Pub Date : 2024-07-01 DOI: 10.1016/j.icheatmasstransfer.2024.107689
Yijie Chen , Changjiang Zhou , Haikang Chen , Jie Su

To improve the heat dissipation of gear churning oil, six types of nanofluids are prepared using 2% concentration Al2O3, SiO2, Fe3O4, TiO2, CuO and graphene oxide (GO) nanoparticles and using castor oil as the base lubricant oil. The method of applying nanoparticles to lubricating oil to improve gear tooth surface heat dissipation is proposed. The 3D dynamic mesh technology and the computational fluid dynamics–volume of fluid (CFD–VOF) model were adopted to investigate the lubricant flow characteristics and gear heat dissipation performance. The numerical model of gear heat dissipation is verified by thermal imaging infrared experiment, and the simulation results are in good agreement with the experimental results. The effects of gear speed and oil immersion depth on gear heat dissipation are analyzed. The best heat dissipation performance of the gears is achieved at an oil immersion depth of l = 1.5 h and 420 rpm, its thermal performance is increased by 163.95% compared to l = 0.5 h and 1200 rpm. Based on this optimal working condition, the heat dissipation is analyzed under different nanofluid lubrication. The results show that GO has the best heat dissipation performance with a 50% increase in heat transfer coefficient compared to pure castor oil.

为了改善齿轮搅动油的散热性能,使用 2% 浓度的 Al2O3、SiO2、Fe3O4、TiO2、CuO 和氧化石墨烯 (GO) 纳米粒子制备了六种纳米流体,并使用蓖麻油作为基础润滑油。提出了在润滑油中添加纳米颗粒以改善齿轮齿面散热的方法。采用三维动态网格技术和计算流体力学-流体体积(CFD-VOF)模型研究了润滑油流动特性和齿轮散热性能。通过热成像红外实验对齿轮散热数值模型进行了验证,仿真结果与实验结果吻合良好。分析了齿轮转速和浸油深度对齿轮散热的影响。在浸油深度为 l = 1.5 h、转速为 420 rpm 时,齿轮的散热性能最佳,与 l = 0.5 h、转速为 1200 rpm 时相比,散热性能提高了 163.95%。根据这一最佳工作条件,分析了不同纳米流体润滑条件下的散热情况。结果表明,与纯蓖麻油相比,GO 的散热性能最好,传热系数提高了 50%。
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引用次数: 0
期刊
International Communications in Heat and Mass Transfer
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