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Erratum to: heat transfer analysis on blood flow dynamics of hybrid nanoparticles in an asymmetric domain under electroosmotic and microbial effects: a Johnson-Segalman model approach 电渗透和微生物作用下不对称区域混合纳米颗粒血流动力学的热传递分析:Johnson-Segalman模型方法
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-05 DOI: 10.1016/j.ijheatfluidflow.2025.110166
Salman Akhtar , Noreen Sher Akbar , Javaria Akram , Muhammad Fiaz Hussain , Taseer Muhammad
The present research work models the blood flow inside a vertical asymmetric peristaltic domain by utilizing the non-Newtonian fluid model. We aim to examine the heat transfer characteristics of hybrid nanoparticles, electroosmosis with microbial effects, and composition of nanofluids. The non-Newtonian nature of blood flow is examined through the Johnson-Segalman model and the application of hybrid nanoparticle with electroosmosis promotes the practical biofluidic phenomenon. Moreover, this analysis illustrates the significance of microorganisms on the rheological characteristics of flow dynamics. The physical phenomenon is modeled by utilizing the governing partial differential equations that precisely illustrate the flow dynamics. We have computed numerical solutions by using finite element method that assures precise results for complex systems. The results of velocity, temperature, streamlines, micro-organisms plus nanoparticles concentration, and pressure gradient are plotted against pertinent parameters to examine their influence on blood flow rheology.
本研究利用非牛顿流体模型模拟了垂直非对称蠕动区域内的血流。我们的目的是研究混合纳米颗粒的传热特性,具有微生物效应的电渗透,以及纳米流体的组成。通过Johnson-Segalman模型研究了血液流动的非牛顿性质,混合纳米颗粒与电渗透的应用促进了实际的生物流体现象。此外,这一分析说明了微生物对流动动力学流变特性的重要性。物理现象是利用控制偏微分方程,精确地说明流动动力学建模。我们用有限元法计算了数值解,保证了复杂系统的精确结果。流速、温度、流线、微生物加纳米颗粒浓度和压力梯度的结果与相关参数相对应,以检查它们对血流流变学的影响。
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引用次数: 0
Inviscid characteristics of a conical shock wave from a finite cone impinging on a flat plate in a Mach 2 flow 2马赫流动中有限锥撞击平板产生的锥形激波的无粘特性
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-04 DOI: 10.1016/j.ijheatfluidflow.2025.110158
Bikalpa Bomjan Gurung, Sudhir L. Gai, Amna Khraibut, Krishna M. Talluru
Comparison of the inviscid simulation and experiment data (Gai & Teh, 2000) showed the strong viscous effect of the boundary layer on the plate with separation of the boundary layer. There was a linear relationship between the inviscid and experimental data of wall pressures (P3,max/P1) measured on the symmetry plane. The effect of the interaction between the impinging shock and the trailing edge expansion fan originating from the base of the cone was to reduce the conical shock angle beginning at the expansion head. The expansion fan interaction showed strong dependency on the cone height from the plane. Separation length obtained from the experiment showed a power law dependency on P3,max/P1 for all cone angles and cone heights from the surface when normalised by the boundary layer plate thickness at the impingement location.
无粘模拟与实验数据的对比(Gai & Teh, 2000)表明,边界层在分离的情况下对板产生了很强的粘滞效应。在对称面上测得的壁面压力(P3,max/P1)的无粘值与实验值呈线性关系。冲击激波与尾缘膨胀风扇的相互作用减小了从膨胀头开始的锥形激波角。膨胀风扇的相互作用与锥距平面高度密切相关。实验得到的分离长度与P3、max/P1呈幂律关系,所有锥角和锥距表面的高度均由撞击位置的附面层板厚度归一化。
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引用次数: 0
Hydrodynamic and heat transfer analysis of cylinder with different groove surfaces in laminar flow 层流中不同槽面圆柱体的流体力学与传热分析
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-03 DOI: 10.1016/j.ijheatfluidflow.2025.110169
Yizhu Zhao , Haihua Deng , Haibao Hu , Hanbing Ke , Jun Wen , Luo Xie
To mitigate the flow-induced stress on pipe fittings that causes fatigue failure in convective heat exchangers, grooves structure are often incorporated into the surface geometry to reduce hydrodynamic forces and extend service life. To further investigate the effects of various groove structures on the hydrodynamic and heat transfer of pipe fittings, this study employs numerical simulations on fixed cylinders with different groove shapes and groove cover angles at Reynolds number of 100. The research mainly focuses on the flow and heat transfer characteristics around the cylinder. Hydrodynamic coefficients, pressure coefficients, Nusselt numbers, and flow field characteristics of the smooth cylinder and cylinders with different grooved surfaces are comparatively analyzed in this study. The results show that both different groove shapes and groove coverage rates have a significant impact on the hydrodynamic coefficients of the cylinder. Root-mean-square lift coefficient and drag coefficient of the cylinder with triangle grooves are the smallest when the cover angle is 50°, which are approximately 13% and 3.6% lower than those of the smooth cylinder, respectively. Meanwhile, its average Nusselt number is 12.14, which is only about 2.3% lower than that of the smooth cylinder.Overall, this structure offers the most outstanding performance.
为了减轻对流热交换器管件上的流动应力导致的疲劳失效,沟槽结构通常被纳入到表面几何结构中,以减少水动力并延长使用寿命。为了进一步研究不同沟槽结构对管件流体动力和传热的影响,本文在雷诺数为100的条件下,对不同沟槽形状和沟槽盖角的固定圆柱体进行了数值模拟。研究主要集中在圆柱周围的流动和传热特性。对比分析了光滑圆柱体和不同槽面圆柱体的水动力系数、压力系数、努塞尔数以及流场特性。结果表明,不同槽型和槽型覆盖率对筒体的水动力系数均有显著影响。当盖角为50°时,带三角形沟槽气缸的升力系数和阻力系数最小,分别比光滑气缸低约13%和3.6%。同时,其平均努塞尔数为12.14,仅比光滑圆柱低2.3%左右。总的来说,这种结构提供了最出色的性能。
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引用次数: 0
Enhancing heat transfer efficiency in sphero-cylinder particle systems: A numerical study 提高球柱颗粒系统的传热效率:数值研究
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-03 DOI: 10.1016/j.ijheatfluidflow.2025.110164
Zhimin Yao , Xiang Na , Huan Zhao , Hayder I. Mohammed , Sheng Chen
The Nusselt number, a key indicator of heat transfer around sphero-cylindrical particles in uniform flow, depends primarily on three dimensionless parameters: the aspect ratio (β), incidence angle (θ), and Reynolds number (Re). This study systematically examines the convective heat transfer of sphero-cylindrical particles using a three-dimensional Lattice Boltzmann framework. The novelty of this work lies in deriving comprehensive correlations for the Nusselt number across a wide parameter range (Re = 10–100, β = 2–8, θ = 0–90°), quantifying the dependence of the sinusoidal exponent m on Re and β—an aspect rarely addressed in previous studies—and ensuring that the proposed correlations maintain deviations below 10 %. The results show that the average Nusselt number increases monotonically with Re, reaching up to 2.5 times its value at Re = 10 when Re = 100. At Re = 30, increasing β from 2 to 8 enhances Nu by 25.3 %, while the effect levels off for β > 6. When θ increases from 0° to 60°, Nu rises by about 7.5 %, but further increases yield diminishing benefits. The derived correlations for both Nu and m achieve maximum deviations of 9.75 % and 4.3 %, respectively. By quantifying the relationships between key parameters and heat transfer characteristics, this work provides a foundation for improving the design and efficiency of systems involving sphero-cylinder particles. Ultimately, this research is essential for advancing the field of heat transfer and fluid dynamics, with potential implications for enhancing the performance and sustainability of industrial processes reliant on fluid-particle interactions.
Nusselt数是均匀流动中球柱状颗粒传热的关键指标,主要取决于三个无量纲参数:展弦比(β)、入射角(θ)和雷诺数(Re)。本研究使用三维晶格玻尔兹曼框架系统地研究了球-圆柱粒子的对流换热。这项工作的新颖之处在于推导出努塞尔数在宽参数范围内的综合相关性(Re = 10 - 100, β = 2-8, θ = 0-90°),量化正弦指数m对Re和β的依赖-这在以前的研究中很少涉及-并确保所提出的相关性保持在10%以下的偏差。结果表明,平均努塞尔数随着Re的增加而单调增加,当Re = 100时,平均努塞尔数达到其在Re = 10时的2.5倍。在Re = 30时,β从2增加到8,Nu增加25.3%,而β [gt; 6]的效应趋于稳定。当θ从0°增加到60°时,Nu增加约7.5%,但再增加则收益递减。Nu和m的推导相关性分别达到9.75%和4.3%的最大偏差。通过量化关键参数与传热特性之间的关系,本工作为改进球柱颗粒系统的设计和效率提供了基础。最终,这项研究对于推进传热和流体动力学领域至关重要,对于提高依赖于流体-颗粒相互作用的工业过程的性能和可持续性具有潜在的意义。
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引用次数: 0
The effect of particle curvature in the turbulent flow through a porous medium composed of staggered cylinders 颗粒曲率对交错柱状多孔介质紊流的影响
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-02 DOI: 10.1016/j.ijheatfluidflow.2025.110156
J. Marroquín-Desentis , J.E. López-Escobar , S. Martínez-Delgadillo , J.A. Yañez-Varela , J.I. Hernández-Vega , A. Alonzo-García
The effect of particle curvature ratio (R*) in the turbulent flow in porous media composed of staggered cylinders was assessed. The porosity (ϕ) was varied from 0.4 to 0.8, and the R* from the square cross-section to the circular cross-section at a pore Reynolds number of Rep = 104. The Abe-Kondoh-Nagano (AKN) and the wall-modeled large eddy simulation (WMLES) techniques were used to model the turbulence. Novel insights regarding particle aerodynamics and turbulence parameters, as well as static and dynamic pressure gradients, the evolution of shear layers, and main frequencies, are described. At the lowest ϕ = 0.4, the most aerodynamic curvature was observed at R* = 0.333, where decreases of more than 60 % were achieved for the drag coefficient, friction factor, dissipation rate, and fluctuating lift. As the porosity increased, the reductions are relaxed, but still present. It is discussed that the flat regions in the upper and lower cylinder faces at R* = 0.333 act as static pressure gradient separators, thereby avoiding the sudden shock at the pore throat that is present in the circular cylinder case. Considering the advancements in additive manufacturing, this information may serve as a basis for optimizing dedicated engineering porous media devices, such as metamaterials, chemical reactors, and static mixers, among others.
研究了颗粒曲率比(R*)对交错柱状多孔介质湍流的影响。孔隙率(φ)在0.4 ~ 0.8之间变化,孔隙雷诺数Rep = 104时,从方形截面到圆形截面的R*变化。采用Abe-Kondoh-Nagano (AKN)和壁面大涡模拟(WMLES)技术对湍流进行了模拟。描述了关于粒子空气动力学和湍流参数的新见解,以及静态和动态压力梯度,剪切层的演变和主要频率。在最低的φ = 0.4处,R* = 0.333处观察到最大的气动曲率,其中阻力系数,摩擦系数,耗散率和波动升力降低了60%以上。随着孔隙率的增加,这种还原是松弛的,但仍然存在。讨论了在R* = 0.333处,上下圆柱体表面的平面区域作为静压梯度分离器,从而避免了存在于圆柱壳体的孔喉处的突然冲击。考虑到增材制造的进步,这些信息可以作为优化专用工程多孔介质设备的基础,例如超材料、化学反应器和静态混合器等。
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引用次数: 0
New aspects in thermal systems at low ambient impact: Experimental study on interconnected natural circulation loops 低环境影响下热系统的新进展:相互连接的自然循环回路的实验研究
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-02 DOI: 10.1016/j.ijheatfluidflow.2025.110159
Mario Misale, Annalisa Marchitto, Johan Augusto Bocanegra
Significant research efforts are being carried out in this century to reduce the environmental impact of energy production and transportation technologies. The greenhouse effect caused an increase in the average temperature, and one of the targets is to keep it below two degrees Celsius. An interesting technology for transferring thermal energy without active devices (such as a pump or blower) is natural circulation in loops. These thermal circuits find applications in various engineering fields, such as geothermal implants, the cooling of new-generation nuclear reactors, electronic components, and solar systems. This paper presents an experimental study of natural circulation in interconnected loops. In particular, thermo-hydraulic behavior is studied when different parameters, such as power transferred to the fluid and the inclination of the entire loop assembly (referred to as the gravitational field), change. The interaction between multi-connected loops was observed for the first time, showing a direct dependence on the inclination angle and the input power differences of the three circuits. The maximum temperature difference and interaction intensity were observed at the higher inclination angle of 60°.
本世纪正在进行重大的研究工作,以减少能源生产和运输技术对环境的影响。温室效应导致平均气温上升,目标之一是将其控制在2摄氏度以下。一种有趣的热能传递技术,无需主动装置(如泵或鼓风机),是循环中的自然循环。这些热电路应用于各种工程领域,如地热植入物、新一代核反应堆的冷却、电子元件和太阳能系统。本文提出了一种相互联系的环中自然循环的实验研究。特别地,研究了不同参数(如传递给流体的功率和整个回路组件的倾角(称为重力场))变化时的热液行为。首次观察到多回路之间的相互作用,表明三路的倾角和输入功率差直接依赖于多回路之间的相互作用。温度差异和相互作用强度在较大的倾角为60°时最大。
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引用次数: 0
Experimental investigation on heat sink distribution of regenerative cooling with supercritical n-decane catalytic steam reforming 超临界正癸烷催化蒸汽重整蓄热式冷却散热器分布的实验研究
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-01 DOI: 10.1016/j.ijheatfluidflow.2025.110165
Yu Feng , Zhenhua Wang , Jiang Qin , Fuqiang Chen
Thermal cracking of hydrocarbon fuels serves as a thermal management method for hypersonic vehicles, yet it faces challenges of insufficient cooling capacity and pyrolytic coking at high Mach numbers (Ma > 7). The steam reforming of hydrocarbon fuels is effective in improving heat sink and inhibiting coke formation. This study experimentally explores the effects of water content, mass flow rate, and pressure on heat sink distribution in different temperatures, with gaseous yield analysis revealing the mechanistic effects of steam reforming reactions in heat sink enhancement. The results indicate that the initial temperature of steam reforming reaction (360 ℃) is considerably lower than the temperature for thermal cracking reaction (490 ℃), implying an earlier release of the chemical heat sink. The higher water-content exhibits higher total heat sink in the low-temperature stage. In the high-temperature stage, the reaction path and carbon molar yield are affected by the various water contents, and the high water-content promotes the steam reforming reaction and reduces the production of coking precursor olefins. The mass flow rate primarily affects carbon molar yield by modifying reaction duration, while exerting negligible influence on the reaction pathways. High-pressure conditions accelerate the frequency of intermolecular collisions thereby facilitating the release of chemical heat sinks. This study is expected to provide both experimental data and theoretical guidance for the application of steam reforming in cooling channels of scramjet.
烃类燃料热裂解作为高超声速飞行器的一种热管理方法,面临着冷却能力不足和高马赫数下热解结焦的挑战(Ma > 7)。烃类燃料的蒸汽重整在改善热沉和抑制结焦方面是有效的。实验研究了不同温度下水蒸气含量、质量流量和压力对热沉分布的影响,并通过气体产率分析揭示了蒸汽重整反应对热沉强化的机理。结果表明:蒸汽重整反应的起始温度(360℃)明显低于热裂解反应的起始温度(490℃),表明化学热沉释放较早;含水率越高,低温阶段总热沉越大。在高温阶段,不同的水含量影响反应路径和碳摩尔产率,高的水含量促进了蒸汽重整反应,降低了焦化前驱烯烃的产量。质量流量主要通过改变反应时间来影响碳摩尔产率,而对反应途径的影响可以忽略不计。高压条件加快了分子间碰撞的频率,从而促进了化学散热器的释放。本研究将为蒸汽重整在超燃冲压发动机冷却通道中的应用提供实验数据和理论指导。
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引用次数: 0
Design and thermal-humidity characteristics of a thermoelectric cooling unit 热电冷却装置的设计及热湿特性
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-12-01 DOI: 10.1016/j.ijheatfluidflow.2025.110168
Ding Wang, Wenqian Zhang, Leyao Chu, Zun Liu, Limei Shen
In recent years, advancements in thermoelectric materials have substantially increased the application potential of thermoelectric cooling technology. As the primary energy conversion unit in thermoelectric cooling systems, the performance of the thermoelectric cooling unit (TECU) has a direct impact on system efficiency and reliability. However, current designs of TECU are limited owing to a lack of standardized procedures. Moreover, existing research has primarily focused on heat transfer processes, while the impact of condensation from humid air on the cold-side during practical operation remains largely unexplored. This study proposes a systematic design process based on rated cooling capacity and designs a TECU with a cooling capacity of 500 W. Subsequently, a coupled simulation model integrating “thermoelectric effects–heat transfer–heat-mass conversion” is developed to investigate the thermal and humidity characteristics of thermoelectric cooling performance. Simulation results show a linear relationship between temperature and cooling performance. A 2 ℃ increase in cold-side temperature increases cooling capacity by 32.3 W, while an equivalent increase in hot-side temperature reduces it by 26.2 W. By contrast, the effect of humidity is non-linear and complex. Humidity only affects the cooling performance once it reaches the condensation threshold. The condensation phenomenon improves heat transfer efficiency and increases cooling capacity by an average of 64.3 W. Under varying temperature and humidity working conditions, the TECU maintains a constant cooling capacity of 500 W by adjusting the TECU input current. Notably, the coefficient of performance improves by 61.0 % under high-humidity conditions, reaching 1.41. This study provides valuable theoretical insights for the design and application of TECU.
近年来,热电材料的进步大大增加了热电冷却技术的应用潜力。热电冷却机组作为热电冷却系统中的一次能量转换单元,其性能的优劣直接影响到系统的效率和可靠性。然而,由于缺乏标准化程序,目前的TECU设计受到限制。此外,现有的研究主要集中在传热过程上,而在实际运行过程中,潮湿空气的冷凝对冷侧的影响在很大程度上仍未被探索。本研究提出了一种基于额定制冷量的系统设计流程,并设计了一种制冷量为500w的TECU。随后,建立了“热电效应-传热-热质转换”耦合仿真模型,研究了热电制冷性能的热湿特性。仿真结果表明,温度与冷却性能之间存在线性关系。冷侧温度每增加2℃,制冷量增加32.3 W,热侧温度每增加2℃,制冷量减少26.2 W。相比之下,湿度的影响是非线性和复杂的。湿度只有在达到凝结阈值时才会影响制冷性能。冷凝现象提高了换热效率,平均增加了64.3 W的制冷量。在变温湿工况下,通过调节TECU输入电流,可保持500w的恒定制冷量。值得注意的是,在高湿条件下,性能系数提高了61.0%,达到1.41。本研究为TECU的设计和应用提供了有价值的理论见解。
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引用次数: 0
The influence of different wall film models on the simulation of spray humidification process 不同壁膜模型对喷雾加湿过程模拟的影响
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-11-29 DOI: 10.1016/j.ijheatfluidflow.2025.110162
Kong Mingjuan , Zhu Tong , Wang Lu , Chi Ying
This study investigates the role of wall film models in the simulation of spray humidification processes, focusing on their impact on fluid dynamics and heat transfer phenomena. The research explores the application of wall film models and their optimization parameters, as well as the differences in spray droplet motion, evaporation, and distribution. A comprehensive analysis is conducted on the characteristics and applicability of wall film models, including the Lagrangian Wall Film (LWF) model within the discrete phase model, the Eulerian Wall Film (EWF) model, and the EWF coupled with the Volume of Fluid (VOF) model, from both mathematical and physical perspectives. Numerical simulation experiments are employed to compare the effects of these models on the evaporation rate, distribution pattern, and humidification effectiveness of spray droplets. Additionally, the performance under identical conditions with varying spray droplet sizes is examined. The study concludes with a synthesis of the advantages and disadvantages of each model, offering a theoretical foundation and technical support for the enhancement of spray humidification processes.
本研究探讨了壁膜模型在喷雾加湿过程模拟中的作用,重点研究了它们对流体动力学和传热现象的影响。研究探讨了壁膜模型及其优化参数的应用,以及雾滴运动、蒸发和分布的差异。从数学和物理两方面全面分析了离散相模型中的拉格朗日壁膜(LWF)模型、欧拉壁膜(EWF)模型以及耦合流体体积(VOF)模型等壁膜模型的特点和适用性。通过数值模拟实验比较了不同模式对雾滴蒸发速率、分布形态和加湿效果的影响。此外,还研究了在相同条件下不同喷雾液滴大小的性能。总结了各模型的优缺点,为改进喷雾加湿工艺提供了理论基础和技术支持。
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引用次数: 0
Unveiling the energy transfer paradox in electric arc furnace long arcs: a thermal-flow field synergy perspective 揭示电弧炉长电弧的能量传递悖论:热流场协同的视角
IF 2.6 3区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2025-11-26 DOI: 10.1016/j.ijheatfluidflow.2025.110153
Xuan-Kai Zhang , Xu Cheng , Zuan-Si Cai , Tian-Run Yang , Mu Du , Zi-Zhen Lin
In this study, a validated coupled mathematical model integrating electromagnetics, thermodynamics, and fluid mechanics is developed, innovatively employing the thermal-flow field synergy principle to diagnose the LA’s performance. According to the conclusion, the LA is an intrinsically inefficient system is firstly revealed; despite a high-energy core concentrated near the cathode, the thermal-flow synergy angle (β) of LA in the furnace is remarkably high, indicating poor convective heat transfer and substantial energy loss. Consequently, the baseline energy efficiency (η) is only 29.2 % under typical condition of electrode current (I) = 12.5 kA and arc length (L) = 200 mm. The conventional control strategies, adjusting I or L, are then demonstrated, which leads to a fundamental power-efficiency paradox. Increasing I or L boosts arc power (QArc) but invariably decreases η. The peak QArc of 3.8 MW (at 15.0 kA, 250 mm) and the peak η of 33.4 % (at 10.0 kA, 150 mm) occur at opposite ends of the operational spectrum, defining a clear performance trade-off. To transcend this impasse, the “Ordered Heat Transfer” concept is proposed in this paper for LA in EAF as a new paradigm, aimed at simultaneously enhancing QArc and η by strategically managing convective energy pathways. Finally, multiple regression equations are established to accurately predict anode energy fluxes, providing a valuable tool for industrial process optimization.
在本研究中,建立了一个集电磁学、热力学和流体力学于一体的验证耦合数学模型,创新地采用热流场协同原理来诊断LA的性能。根据这一结论,首次揭示了司法制度本质上是一个低效的制度;尽管在阴极附近集中了高能核心,但炉内LA的热流协同角(β)非常高,表明对流换热效果差,能量损失大。因此,在电极电流(I) = 12.5 kA、弧长(L) = 200 mm的典型条件下,基准能量效率(η)仅为29.2%。然后演示了传统的控制策略,调整I或L,这导致了一个基本的功率效率悖论。增大I或L可以提高电弧功率(QArc),但总是降低η。峰值QArc为3.8 MW(在15.0 kA, 250 mm时)和峰值η为33.4%(在10.0 kA, 150 mm时)出现在工作光谱的两端,这是一个明显的性能权衡。为了打破这一僵局,本文提出了“有序传热”概念,作为一种新的范例,旨在通过战略性地管理对流能量路径来同时提高QArc和η。最后,建立多元回归方程,准确预测阳极能量通量,为工业过程优化提供了有价值的工具。
{"title":"Unveiling the energy transfer paradox in electric arc furnace long arcs: a thermal-flow field synergy perspective","authors":"Xuan-Kai Zhang ,&nbsp;Xu Cheng ,&nbsp;Zuan-Si Cai ,&nbsp;Tian-Run Yang ,&nbsp;Mu Du ,&nbsp;Zi-Zhen Lin","doi":"10.1016/j.ijheatfluidflow.2025.110153","DOIUrl":"10.1016/j.ijheatfluidflow.2025.110153","url":null,"abstract":"<div><div>In this study, a validated coupled mathematical model integrating electromagnetics, thermodynamics, and fluid mechanics is developed, innovatively employing the thermal-flow field synergy principle to diagnose the LA’s performance. According to the conclusion, the LA is an intrinsically inefficient system is firstly revealed; despite a high-energy core concentrated near the cathode, the thermal-flow synergy angle (<em>β</em>) of LA in the furnace is remarkably high, indicating poor convective heat transfer and substantial energy loss. Consequently, the baseline energy efficiency (<em>η</em>) is only 29.2 % under typical condition of electrode current (<em>I</em>) = 12.5 kA and arc length (<em>L</em>) = 200 mm. The conventional control strategies, adjusting <em>I</em> or <em>L</em>, are then demonstrated, which leads to a fundamental power-efficiency paradox. Increasing <em>I</em> or <em>L</em> boosts arc power (<em>Q</em><sub>Arc</sub>) but invariably decreases <em>η</em>. The peak <em>Q</em><sub>Arc</sub> of 3.8 MW (at 15.0 kA, 250 mm) and the peak <em>η</em> of 33.4 % (at 10.0 kA, 150 mm) occur at opposite ends of the operational spectrum, defining a clear performance trade-off. To transcend this impasse, the “Ordered Heat Transfer” concept is proposed in this paper for LA in EAF as a new paradigm, aimed at simultaneously enhancing <em>Q</em><sub>Arc</sub> and <em>η</em> by strategically managing convective energy pathways. Finally, multiple regression equations are established to accurately predict anode energy fluxes, providing a valuable tool for industrial process optimization.</div></div>","PeriodicalId":335,"journal":{"name":"International Journal of Heat and Fluid Flow","volume":"117 ","pages":"Article 110153"},"PeriodicalIF":2.6,"publicationDate":"2025-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145620673","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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