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2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)最新文献

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A study of normal, restoring, and fillet forces and solder bump geometry during reflow in concurrent underfill/reflow flip chip assembly 在同步底填/回流倒装芯片组装过程中,对回流过程中正常、恢复和圆角力以及焊料凹凸几何形状的研究
Renzhe Zhao, Yun Zhang, R.W. Johnson, D. Harris
Simulation of flip chip solder joints in an underfill environment was performed to evaluate the effect of underfill volume and material properties on concurrent underfill and solder reflow manufacturing technique. Forces during solder reflow, fillet shape and collapsed solder ball geometry after reflow are reported. A multiple ball model was created based on single ball model and underfill fillet studies, to predict die stand-off in the presence of a pre-dispensed, fluxing underfill. The predictions agree with experimental results within 1.5 percent. Modeling allows the prediction of self-centering forces, gap height, and die floating as a function of underfill volume and properties in a no-flow, fluxing underfill assembly process.
对倒装焊点进行了底填环境下的模拟,以评估底填量和材料性能对同时底填和回流焊制造技术的影响。报告了焊料回流过程中的力、圆角形状和回流后焊接球的几何形状。在单球模型和底填料圆角研究的基础上,建立了多球模型,以预测预分配的助熔剂底填料存在时的模具停顿。预测结果与实验结果的一致性在1.5%以内。建模可以预测自定心力,间隙高度和模具浮动作为下填料体积和特性的函数,在无流,通量下填料组装过程中。
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引用次数: 6
Wetting characteristics of Pb-free solder pastes and Pb-free PWB finishes 无铅焊锡膏和无铅PWB涂饰的润湿特性
S. Sattiraju, B. Dang, R.W. Johnson, Y. Li, J.S. Smith, M. Bozack
For a successful transition to Pb-free manufacturing in electronics assembly, it is critical to understand the behavior of Pb-free solders (in bulk and paste form) and their interaction with the Pb-free Printed Wiring Board (PWB) finishes. This paper presents the results obtained from the spread tests of several Pb-free solder pastes when reflowed on Pb-free PWB finishes. The solder alloys considered were Sn3.4Ag4.8Bi, Sn4.0Ag0.5Cu, Sn3.5Ag and Sn0.7Cu. Eutectic Sn 37 Pb was used as a reference. The PWB surface finishes considered were Sn, Ag, Pd, Ni/Au and OSP. The solder pastes were reflowed in air and nitrogen to understand the effect of reflow atmosphere on the spreading. The surface finishes (as received) were characterized by Auger Electron Spectroscopy (AES) and X-ray Photoelectron Spectroscopy (XPS). Sequential Electrochemical Reduction Analysis (SERA) was also performed on the as-received PWB test coupons. The effect of multiple reflow cycles on the wetting performance and the surface composition of the Sn PWB finish was also studied.
为了在电子组装中成功过渡到无铅制造,了解无铅焊料(散装和粘贴形式)的行为及其与无铅印刷线路板(PWB)饰面的相互作用至关重要。本文介绍了几种无铅焊膏在无铅印制板表面回流时的扩散试验结果。考虑的焊料合金有Sn3.4Ag4.8Bi、Sn4.0Ag0.5Cu、Sn3.5Ag和Sn0.7Cu。以共晶Sn 37pb为参考。所考虑的印制板表面处理有Sn、Ag、Pd、Ni/Au和OSP。在空气和氮气中回流焊膏,了解回流气氛对焊膏扩散的影响。用俄歇电子能谱(AES)和x射线光电子能谱(XPS)对接收的表面光洁度进行了表征。对收到的印制板进行了顺序电化学还原分析(SERA)。研究了多次回流循环对镀锡PWB表面润湿性能和表面成分的影响。
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引用次数: 6
Critical aspects of reworkable underfills for portable consumer products 便携式消费产品可修复的下填料的关键方面
N. Hannan, P. Viswanadham
Filling the interspace between package and the printed wiring board (PWB), namely underfilling, was demonstrated to yield dramatic reliability improvement in mechanical shock and bending (flexing) stresses of most chip scale package (CSP) assemblies in mobile phone applications. However, rework of defective CSPs cannot be performed after the underfill operation. The need for the ability to rework underfills has, in recent years, resulted in developmental efforts to formulate materials that can easily be reworked as well as provide requisite product reliability. The implementation of reworkable underfills involves: choice of proper material, development of an acceptable process, and a verification of reliability. In this paper are discussed some of the critical issues that need to be considered in the evaluation of reworkable underfill materials and their application in portable communication products.
填充封装和印刷线路板(PWB)之间的间隙,即下填充,已被证明可以显著提高移动电话应用中大多数芯片级封装(CSP)组件的机械冲击和弯曲(弯曲)应力的可靠性。然而,有缺陷的csp不能在底填操作后进行返工。近年来,由于需要能够对底泥进行返工,因此开发人员努力制定易于返工的材料,并提供必要的产品可靠性。可修复底填的实施包括:选择合适的材料,开发可接受的工艺,以及可靠性的验证。本文讨论了可重复利用的下填材料评价及其在便携式通信产品中的应用应考虑的一些关键问题。
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引用次数: 9
Intermetallic reactions between lead-free SnAgCu solder and Ni(P)/Au surface finish on PWBs 无铅SnAgCu焊料与印制板表面Ni(P)/Au的金属间反应
K. Zeng, V. Vuorinen, J. Kivilahti
Due to its toxicity, Pb is likely to be eliminated eventually from electronic products and, therefore, it is important to understand and control the compatibility of the Sn-Ag-Cu solder alloys with Ni(P)/Au metallizations. Transmission electron microscopy and scanning electron microscopy were employed to analyze the interfacial microstructure. The intermetallic compound Cu/sub 6/Sn/sub 5/, containing a small amount of dissolved Ni, was found to form preferentially on the Ni coating. This compound layer served as a barrier for the reaction of Sn with the Ni coating. On the Ni(P) side, a nickel phosphide was identified. Thermodynamic evaluation of the Cu-Ni-Sn system was carried out to rationalize the enrichment of Cu at the solder/finish interface. Effects of the interfacial reactions on joint reliability are discussed.
由于其毒性,Pb很可能最终从电子产品中被消除,因此,了解和控制Sn-Ag-Cu钎料合金与Ni(P)/Au金属化的相容性非常重要。采用透射电镜和扫描电镜对界面微观结构进行了分析。金属间化合物Cu/sub 6/Sn/sub 5/优先在Ni涂层上形成,其中含有少量溶解的Ni。该复合层为锡与Ni镀层的反应提供了屏障。在Ni(P)侧,发现了一个磷化镍。对Cu- ni - sn体系进行了热力学评价,以使Cu在焊料/抛光界面的富集合理化。讨论了界面反应对节理可靠性的影响。
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引用次数: 40
Virtual thermo-mechanical prototyping of electronic packaging challenges in material characterization and modeling 电子封装的虚拟热机械原型在材料表征和建模方面的挑战
G.Q. Zhang, A. Tay, L. Ernst, S. Liu, Z. Qian, H. Bressers, J. Janssen
This paper presents the strategy, methodology and results of virtual prototyping-based thermo-mechanical design and qualification methods, developed by Philips together with its technology partners. The results of virtual thermomechanical prototyping can be used to predict, evaluate and optimise the thermal and mechanical behavior of electronic packages against the actual packaging requirements prior to major physical prototyping and manufacturing investments. The presented results show that the development and application of the virtual prototyping method can make substantial contribution to the sustainable business profitability of the electronics industry. The industrial feasibility and added values of virtual prototyping-based thermo-mechanical design and qualification methods largely depend on, among other aspects, the advanced methodologies and technologies used to characterize and model the process dependent thermomechanical properties of packaging materials. Process dependencies are related to the production history as well as to the subsequent thermo-mechanical loading (time, temperature, stress level, geometry, damage evolution, etc.). Therefore, the present paper presents our investigation results on the state of the art, the bottlenecks and the innovative solutions for material characterization and modeling, focusing on solder and polymer materials and taking into account the needs for future electronic packages. The experimental and modeling results presented in this paper demonstrate that by integrating the proposed innovative solutions for material characterization and modeling with the virtual thermo-mechanical prototyping methods, competitive packaging development can be achieved.
本文介绍了飞利浦与其技术合作伙伴共同开发的基于虚拟样机的热机械设计和鉴定方法的策略、方法和结果。虚拟热机械原型的结果可用于预测、评估和优化电子封装的热学和机械行为,以满足主要物理原型和制造投资之前的实际封装要求。研究结果表明,虚拟样机技术的开发和应用对电子工业的可持续商业盈利能力做出了重大贡献。基于虚拟样机的热机械设计和鉴定方法的工业可行性和附加值在很大程度上取决于用于表征和模拟包装材料过程相关热机械性能的先进方法和技术。工艺依赖关系与生产历史以及随后的热机械载荷(时间、温度、应力水平、几何形状、损伤演变等)有关。因此,本文介绍了我们对材料表征和建模的现状、瓶颈和创新解决方案的调查结果,重点关注焊料和聚合物材料,并考虑到未来电子封装的需求。本文的实验和建模结果表明,通过将所提出的材料表征和建模的创新解决方案与虚拟热机械原型方法相结合,可以实现具有竞争力的封装开发。
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引用次数: 20
MEMS technology in optical layer networks 光层网络中的MEMS技术
J. A. Walker
The rate at which bandwidth demand in communications networks has grown has caused service providers to move rapidly to dense wavelength-division-multiplexed networks. This has in turn spawned a number of new application areas in which there is no clear technological winner, leaving room for new technologies such as MEMS to create inroads. In this paper, these applications are discussed and examples of several MEMS devices being developed for use in wavelength-division-multiplexed networks optical transport systems are presented.
通信网络带宽需求的增长速度促使服务提供商迅速转向密集的波分复用网络。这反过来又催生了许多新的应用领域,在这些领域没有明确的技术赢家,为MEMS等新技术的发展留下了空间。本文讨论了这些应用,并介绍了几种正在开发用于波分复用网络光传输系统的MEMS器件的实例。
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引用次数: 3
Thermo-electromigration phenomenon of solder bump, leading to flip-chip devices with 5,000 bumps 焊料凹凸的热电迁移现象,导致倒装器件产生5000个凹凸
K. Nakagawa, S. Baba, M. Watanabe, H. Matsushima, K. Harada, E. Hayashi, Q. Wu, A. Maeda, M. Nakanishi, N. Ueda
High performance logic devices have rapidly advanced in network system. In order to reply the demand of high pin count and high speed, Flip-chip BGA (FC-BGA) package applied high-density organic substrate has been developed. This package has the superior possibility of flexible bump locations by virtue of high via densities and fine line capabilities of the substrate. The feature of substrate is adopting the stacked method of finer via pitch layers. Utilizing the density, it is possible to either minimize the LSI die size or maximize the number of bumps on the die. Also at the high performance devices, the high current density through the bump is strongly demanded. In order to satisfy the demand and realize the high pin counts devices, thermo-electromigration phenomenon of solder bump is one of the key reliability items. The thermo-electromigration phenomenon of solder bump was investigated to be consisting of three steps as below. At 1/sup st/ step, the lead (Pb) migrates as electron flow under high-density current, and at 2/sup nd/ step, the Under Bump Metals (UBM) migrates and disappears. Finally at 3/sup rd/ step, Aluminum (Al) routing metal migrates and it results in open failure, and from the High Temperature Operating Life (HTOL) results, the life time of solder bump on current density has been estimated theoretically based on Black's equation. The lifetime was predicted more than 20 years with the current being 160 mA/bump in 220 /spl mu/m pitch cases.
高性能逻辑器件在网络系统中得到了迅速发展。为了满足高引脚数和高速度的需求,开发了采用高密度有机衬底的倒装芯片BGA (FC-BGA)封装。由于高通孔密度和基板的细线能力,该封装具有灵活凹凸位置的优越可能性。衬底的特点是采用了细孔间距层的堆叠方法。利用密度,可以最小化LSI芯片尺寸或最大化芯片上的凸起数量。此外,在高性能器件中,强烈要求通过凸起的高电流密度。为了满足需求和实现高引脚数器件,凸点热电迁移现象是可靠性的关键问题之一。研究了焊料凸点的热电迁移现象,分为以下三个步骤。在1/sup /步时,铅(Pb)在高密度电流下随电子流迁移,在2/sup /步时,下碰撞金属(UBM)迁移并消失。最后,在3/sup /步,铝(Al)走线金属迁移导致开路失效,并根据高温工作寿命(HTOL)结果,基于Black方程,从理论上估计了电流密度下焊料凸点的寿命。在220 /spl mu/m螺距的情况下,电流为160 mA/bump,预计寿命超过20年。
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引用次数: 10
Plasma treatment process for fluxless reflow soldering 无焊剂回流焊的等离子处理工艺
K. Wolter, T. Zerna, R. Deltschew, H. Neumann
The application of plasma treatment for fluxless soldering is known in the field of wave soldering. Plasma treatment of printed circuit boards (PCBs) with solid solder deposits (SSDs) makes it possible to eliminate the application of conventional flux in reflow soldering process. However, the main problem is the need of storing PCBs between plasma treatment and reflow soldering without reoxidation of surfaces. Therefore it is necessary to fund ways to realize the known plasma soldering process with formation of protective film on the top of the SSDs during the plasma treatment. This work deals with the dependence of surface modification of eutectic SnPb solder materials on process parameters. After plasma treatment is detected both metal fluoride and polymer formation. The reflow soldering influences the amount of polymer layers on the solder surface.
等离子体处理在无焊剂焊接中的应用在波峰焊领域中是众所周知的。等离子体处理印刷电路板(pcb)与固体焊料沉积(ssd)使得有可能消除在回流焊接过程中的应用传统的助焊剂。然而,主要问题是需要在等离子处理和回流焊接之间存储pcb,而不需要表面再氧化。因此,有必要寻找方法来实现已知的等离子焊接工艺,在等离子处理过程中在固态硬盘顶部形成保护膜。本文研究了共晶SnPb钎料的表面改性与工艺参数的关系。等离子体处理后,检测到金属氟化物和聚合物形成。回流焊影响焊料表面聚合物层的数量。
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引用次数: 6
The kinetics of formation of ternary intermetallic alloys in Pb-Sn and Cu-Ag-Sn Pb-free electronic joints Pb-Sn和Cu-Ag-Sn无pb电子接头中三元金属间合金的形成动力学
A. Zribi, L. Zavalij, P. Borgesen, A. Primavera, G. Westby, E. Cotts
A simple model of the formation of Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/ in Pb-Sn solder/Ni interconnects is examined by numerical simulation. Previous experimental observation has shown that after reflow the interface consists of the Ni/sub 3/Sn/sub 4/ alloy between Pb-Sn solder and Ni, with Au distributed through the PbSn solder ball. Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/ was observed to form at the Pb-Sn solder/Ni/sub 3/Sn/sub 4/ interface during annealing at 150/spl deg/C in a number of studies. The numerical simulation was used to calculate the maximum flux of Au to the interface, and with the assumption that this Au was immediately incorporated in to Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/ a maximum rate of formation of Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/ was calculated. This rate was found to be similar to measured rates of formation of Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/ from two different studies. The formation of(CuNi)6SnS in Sn-Ag-Cu/Ni solder interconnects was discussed within the context of these observations.
通过数值模拟研究了在Pb-Sn焊料/Ni互连中Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/形成的简单模型。先前的实验观察表明,回流后Pb-Sn焊料与Ni之间的界面由Ni/sub 3/Sn/sub 4/ alloy组成,Au分布在PbSn焊料球中。在150℃退火过程中,观察到在Pb-Sn焊料/Ni/sub 3/Sn/sub 4/界面处形成Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/。采用数值模拟方法计算了Au在界面上的最大通量,并假设Au立即加入到Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/中,计算了Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/的最大生成速率。这一速率与两个不同研究中测量到的Au/sub 0.1/Ni/sub 0.1/Sn/sub 0.8/的形成速率相似。在这些观察的背景下,讨论了Sn-Ag-Cu/Ni焊料互连中(CuNi)6SnS的形成。
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引用次数: 14
Evaluation of Cu capping alternatives for polyimide-Cu MCM-D 聚酰亚胺-Cu MCM-D的Cu盖帽选择评价
E. Perfecto, Kang-Wook Lee, H. Hamel, T. Wassick, C. Cline, M. Oonk, C. Feger, D. Mcherron
Among the 3 types of polyimide (PI) systems, pre-imidized, polyamic ester and polyamic acid, the latter has been shown to react with Cu surfaces when it is spun coated. This paper reviews Cu-polyimide adhesion and diffusion data and present various wet process alternatives to minimize Cu diffusion into poly(biphenyl dianhydride-p-phenylene diamine) (BPDA-PDA) polyamic acid precursor. Two different process options were investigated: a precoat or adhesion promoters (A1100, AP420 and benzotriazole) prior to the polyamic acid apply, and an additive (Tetrazole or BTA) formulated in the PAA solution. The 5 processes were compared with respect to adhesion, capacitance, dielectric constant and reliability. Only the BTA formulation had adhesion problems which were attributed to the A1100 precoat used. A1100 as a precoat was further evaluated on various copper surfaces and curing environments. All proposed solutions performed well when used on a MCM-D/C module which was used to extract electrical parametrics and was further subjected to reliability testing.
在预亚酰化、聚酰胺酯和聚酰胺酸3种聚酰亚胺(PI)体系中,聚酰亚胺在纺涂时与Cu表面发生反应。本文综述了Cu-聚酰亚胺的粘附和扩散数据,并提出了各种湿法方法来减少Cu在聚联苯二酐-对苯二胺(BPDA-PDA)聚酰亚胺前驱体中的扩散。研究了两种不同的工艺选择:在聚酰胺应用之前使用预涂层或粘附促进剂(A1100, AP420和苯并三唑),并在PAA溶液中配制添加剂(四唑或BTA)。比较了5种工艺的附着力、电容、介电常数和可靠性。只有BTA配方有粘附问题,这是由于使用了A1100预涂层。对A1100作为预涂剂在不同铜表面和固化环境下的性能进行了进一步评价。所有提出的解决方案在用于提取电气参数的MCM-D/C模块上都表现良好,并进行了进一步的可靠性测试。
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引用次数: 3
期刊
2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)
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