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2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)最新文献

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Surface mountable package (OptoBGA/sup TM/) for 10 G data link 表面贴装封装(OptoBGA/sup TM/)用于10g数据链路
Y. Kishida, Y. Niwa, Y. Kuba, K. Komeda, Katsuhide Setoguchi, T. Matsubara, M. Yanagisawa, S. Tanahashi
In an effort to provide a breakthrough in next-generation fiber optic data links, a new type of opto-electronic package has been developed using ceramic BGA technology (OptoBGA/sup TM/). In this paper, we describe how the OptoBGA/sup TM/ has adequate electrical performance meeting OC-192 or other 10 Gbs transmission specifications. For demonstration, a 10 G serial transmitter is designed and tested to achieve sufficient electrical eye opening of LD driver output when compared to its specifications (LD driver-pulse transient time 35 ps, Imod=100 mA, 20-80%).
为了在下一代光纤数据链路方面取得突破,利用陶瓷BGA技术(OptoBGA/sup TM/)开发了一种新型光电封装。在本文中,我们描述了OptoBGA/sup TM/如何具有足够的电气性能,满足OC-192或其他10gb传输规范。为了演示,设计并测试了一个10g串行发射器,与其规格(LD驱动器脉冲瞬态时间35 ps, Imod=100 mA, 20-80%)相比,可以实现足够的LD驱动器输出电眼。
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引用次数: 4
Evaluation of lead(Pb)-free ceramic ball grid array (CBGA): Wettability, microstructure and reliability 无铅陶瓷球栅阵列(CBGA)的评价:润湿性、微观结构和可靠性
M. Farooq, S. Ray, A. Sarkhel, C. Goldsmith
Flip-chip carriers have become the preferred solution for high-performance ASIC and microprocessor devices. Typically these are packaged in organic or ceramic Ball Grid Array (BGA) packages. IBM has developed both Ceramic Ball Grid Array (CBGA) and Ceramic Column Grid Array (CCGA) packages which cover a wide range of package I/O capabilities required for high-performance devices, typically between 300 to more than 1600 I/O. Recently, there has been a lot of interest in Pb-free solders to replace typical Pb-based solders such as eutectic Sn-Pb used for balls in plastic BGAs (PBGA) for their assembly. The common feature of all proposed Pb-free solder alloys to date is that they are all Sn-based solders with the wt.% of Sn in the alloy typically greater than 90%. Antimony-based lead-free solders have been considered, but recently there has been a concern over the use of antimony (Sb) as well. The leading antimony-free (Sb-free) solder that has emerged from various Pb-free solder evaluations by industry and academic consortia at present is: 95.5Sn/3.8Ag/0.7Cu (SAC). The primary issues with changing from high-Pb based solders that are used in BGA assembly to electronic cards are: (1) wettability of the Pb-free solders to both Ni/Au I/O pads typically used in ceramic BGAs and card lands (Cu or Cu tinned with solder paste) with water soluble or no-clean fluxes; (2) the rate of intermetallic growth and its structure, with much higher Sn containing Pb-free solders; and (3) thermal fatigue reliability of the CBGA joints to organic cards. In this paper, initial assessment of a few leading Pb-free solders regarding wettability, microstructure and thermal fatigue life for CBGA applications is presented.
倒装芯片载体已成为高性能ASIC和微处理器设备的首选解决方案。通常这些封装在有机或陶瓷球栅阵列(BGA)封装。IBM已经开发了陶瓷球网格阵列(Ceramic Ball Grid Array, CBGA)和陶瓷柱网格阵列(Ceramic Column Grid Array, CCGA)封装,它们涵盖了高性能设备所需的广泛的封装I/O功能,通常在300到1600多个I/O之间。最近,人们对无铅焊料有了很大的兴趣,以取代典型的铅基焊料,如用于塑料bga (PBGA)球组装的共晶Sn-Pb焊料。到目前为止,所有提出的无铅焊料合金的共同特点是它们都是锡基焊料,合金中锡的wt %通常大于90%。以锑为基础的无铅焊料已经被考虑过,但最近也出现了对锑(Sb)使用的担忧。目前,工业和学术联盟在各种无铅焊料评估中出现的领先的无锑(无锑)焊料是:95.5Sn/3.8Ag/0.7Cu (SAC)。从BGA组件中使用的高铅基焊料转变为电子卡的主要问题是:(1)无铅焊料对通常用于陶瓷BGA和卡片底座的Ni/Au I/O焊盘的润湿性(含水溶性或非清洁焊剂的铜或铜锡膏);(2)无锡无铅钎料的金属间生长速率及其结构;(3) CBGA接头对有机卡的热疲劳可靠性。本文介绍了几种领先的无铅焊料在CBGA应用中的润湿性、显微组织和热疲劳寿命方面的初步评估。
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引用次数: 10
Room-temperature interconnection of electroplated Au microbump by means of surface activated bonding method 用表面活化键合法进行电镀金微凸块的室温互连
Y. Matsuzawa, T. Itoh, T. Suga
Although various bonding methods have been developed for flip-chip assembly, most of them cannot be applied to smaller pitch interconnection for the next generation. In the present study, a new bonding method, the surface activated bonding (SAB) is introduced. The feasibility of the SAB for bump bonding was investigated by some experiments. The Au electroplated bumps were prepared for experiments. The three different types of material, Au, Cu, and Al were used as contact metals. The reliability of interconnections was tested in temperature storage. As a result, we could achieved the bonding of microbumps with high strength and good electrical connection. It was also found that in the case of bump bonding, SAB can be done under relatively high vacuum pressure condition.
虽然针对倒装芯片组装已经开发了各种各样的键合方法,但大多数方法都不能应用于下一代的小间距互连。本文介绍了一种新的键合方法——表面活化键合(SAB)。通过实验验证了SAB用于碰撞粘接的可行性。制备了金电镀包块用于实验。三种不同类型的材料,Au, Cu和Al被用作接触金属。在温度存储中测试了互连的可靠性。因此,我们可以实现高强度和良好的电气连接的微凸点的粘接。同时发现,在碰撞粘接的情况下,SAB可以在相对高的真空压力条件下进行。
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引用次数: 14
Solder joint attachment reliability and assembly quality of a molded ball grid array socket 模压球栅阵列插座焊点连接可靠性及装配质量
R. Coyle, A. Holliday, P. Solan, C. Yao, H.A. Cyker, J. C. Manock, R. Bond, R.E. Stenerson, R.G. Furrow, M. Occhipinti, S. Gahr
This paper summarizes efforts to improve the assembly quality and solder joint reliability of a molded, plastic ball grid array socket. Metallographic analysis shows that a ball grid array type solder interconnect has superior assembly quality compared to a butt type solder interconnect. Ball shear tests, coupled with reflow preconditioning show that the socket ball attachment exceeds industry requirements established for area array packages. Isothermal aging, ball shear tests, and X-ray fluorescence confirm that the electrolytic Ni/Au surface finish on the socket bond pads presents no risk for interfacial, intermetallic embrittlement. The coefficient of thermal expansion (CTE) of the socket is optimized through the proper selection of material and molding process. The physical property improvements are confirmed using bulk CTE measurements on sockets manufactured with and without material and process optimization. Sockets are assembled on PWB test vehicles using typical surface mount manufacturing processes and temperature cycling is used to assess the long-term, solder joint attachment reliability. Failure analysis of the thermally cycled assemblies shows that the reduction in the anisotropy and mismatch of the CTE alters the failure mode of the sockets, which results in a substantial improvement in the overall long-term attachment reliability. The improvements in solder joint reliability are correlated with the improvements in the thermal expansion properties and the enhanced reliability is discussed in terms of lowering the risk of using this socket technology in more demanding use environments.
本文总结了为提高塑料球栅阵列插座的装配质量和焊点可靠性所做的努力。金相分析表明,球栅阵列式焊点互连比对接式焊点互连具有更好的装配质量。球剪切测试,再加上回流预处理表明,插座球附件超过了为区域阵列封装建立的行业要求。等温时效、球剪切测试和x射线荧光证实,插座焊盘上的电解Ni/Au表面处理不会产生界面和金属间脆化的风险。通过合理选择材料和成型工艺,优化插座的热膨胀系数。通过对有或没有材料和工艺优化的插座进行批量CTE测量,确认了物理性能的改进。插座使用典型的表面贴装制造工艺组装在PWB测试车上,并使用温度循环来评估长期焊点连接的可靠性。热循环组件的失效分析表明,CTE各向异性和失配的减少改变了插座的失效模式,从而大大提高了整体长期附件的可靠性。焊点可靠性的提高与热膨胀性能的改善有关,并从降低在更苛刻的使用环境中使用该插座技术的风险的角度讨论了可靠性的提高。
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引用次数: 5
Consideration of mechanical chip crack on FBGA packages FBGA封装机械芯片裂纹的研究
S. Kiyono, K. Yonehara, R. Graf, W. Howell
The laminate type FBGA package is one of the advanced solution of economic chip scale package, and has started to be used for applications that require low profiles and small areas, such as cellular phones or hand held products. IBM started to use "Mold and Saw" or "Matrix" type FBGA package, a technology to align plural numbers of semiconductor chips on a segment area of the laminate, wire bond, transfer mold, then finally singulate by a dicing saw. The ability to dice the package size independent to the molding chase or punching equipment is the largest benefit of this technology. During the development stage, IBM had observed a phenomenon that the chips were completely separated into two or more segments. Initially the root cause was suspected to be the CTE difference of the materials that generates mechanical warpage to the laminate, but simulational analysis showed no impact. To solve the phenomenon, we discovered the correlation of the laminate profile, solder mask thickness variations, and mechanical stresses on the chip surface. A 'bath tub" shaped solder mask profile at the center of chip placement area on the laminate may cause excessive pressure on the chip during transferring mold compound, and result in chip fractures. Experiments using several variations of laminate profiles were used, and confirmed the larger profile can generate chip cracks. This paper contains details of the phenomenon.
层压式FBGA封装是经济芯片规模封装的先进解决方案之一,已开始用于手机或手持产品等要求低轮廓和小面积的应用。IBM开始使用“模和锯”或“矩阵”型FBGA封装,这是一种将多个半导体芯片在层压板的分段区域上对齐,线键合,转移模具,然后最后通过切割锯进行切割的技术。该技术的最大优点是能够独立于成型追逐或冲孔设备来切割封装尺寸。在开发阶段,IBM观察到一种现象,即芯片被完全分成两个或多个部分。最初的根本原因被怀疑是材料的CTE差异,导致层压板产生机械翘曲,但模拟分析显示没有影响。为了解决这一现象,我们发现了层压轮廓、阻焊厚度变化和芯片表面机械应力之间的相关性。在层压板上贴片区域中心的“浴盆”形阻焊轮廓可能会在传递模具化合物时对贴片造成过大的压力,从而导致贴片断裂。实验采用了几种不同的层压型材,证实了较大的型材可以产生切屑裂纹。本文详细介绍了这一现象。
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引用次数: 8
A pressure sensor using flip-chip on low-cost flexible substrate 一种在低成本柔性基板上使用倒装芯片的压力传感器
Guo-Wei Xiao, P. Chan, A. Teng, Jian Cai, M. Yuen
The packaging of microelectromechanical systems (MEMS) is complex and it is essential to the successful commercialization of many MEMS devices. In this paper, a pressure sensor and an actuator were assembled on a flexible substrate using FCOF technology. A photolithography process was developed to meet the solder bump fabrication requirement of the sensor chip. Eutectic solder bumps (63Sn/37Pb) with 250 /spl mu/m pitch were fabricated using the electroplating process. The flexible substrate and flip-chip process were designed for the MEMS package. The electrical test results of the MEMS package satisfied the requirements of devices. The samples were evaluated and inspected using various techniques, such as scanning acoustic microscope (SAM), X-ray imaging, scanning electron microscopy (SEM), etc. The flatness of the flexible substrate was essential to the underfill process and reliability of FCOF technology. Most of the shear failure was located at the interface between the solder mask and flexible substrate after the flip-chip assembly.
微机电系统(MEMS)的封装是复杂的,它是许多MEMS器件成功商业化的关键。本文采用fof技术将压力传感器和执行器组装在柔性衬底上。提出了一种光刻工艺,以满足传感器芯片焊点凹凸的制造要求。采用电镀工艺制备了间距为250 /spl mu/m的共晶焊点(63Sn/37Pb)。针对MEMS封装设计了柔性衬底和倒装工艺。MEMS封装的电气测试结果满足器件的要求。使用扫描声学显微镜(SAM)、x射线成像、扫描电子显微镜(SEM)等多种技术对样品进行评价和检查。柔性基板的平整度对fof技术的下填过程和可靠性至关重要。在倒装芯片组装后,大部分剪切破坏发生在阻焊片与柔性基板之间的界面处。
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引用次数: 3
Investigation of low cost flip chip under bump metailization (UBM) systems on Cu pads 铜衬垫碰撞金属化(UBM)系统下低成本倒装芯片的研究
Jae-Woong Nab, K. Paik
Cu is considered as a promising alternative interconnection material to Al-based interconnection materials in Si-based integrated circuits due to its low resistivity and superior resistance to the electromigration. New bumping and UBM material systems for solder flip chip interconnection of Cu pads were investigated using electroless-plated copper (E-Cu) and electroless-plated nickel (E-Ni) plating methods as low cost alternatives. Optimally designed E-Ni/E-Cu UBM bilayer material system can be used not only as UBMs for solder bumps but also as the bump itself. Electroless-plated E-Ni/E-Cu bumps assembled using anisotropic conductive adhesives on an organic substrate is successfully demonstrated and characterized in this study.
由于铜具有低电阻率和优异的抗电迁移性能,被认为是硅基集成电路中替代铝基互连材料的一种有前途的互连材料。采用化学镀铜(E-Cu)和化学镀镍(E-Ni)作为低成本替代方法,研究了用于铜焊盘倒装片互连的新型碰撞和UBM材料系统。经过优化设计的E-Ni/E-Cu双层材料体系不仅可以作为钎料凸点的UBMs,还可以作为钎料凸点本身。本研究成功地展示了在有机衬底上使用各向异性导电粘合剂组装的化学镀E-Ni/E-Cu凸起。
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引用次数: 2
Wide area vertical expansion (WAVE/sup TM/) package design for high speed application: reliability and performance 广域垂直扩展(WAVE/sup TM/)封装设计,适用于高速应用:可靠性和性能
Young-Gon Kim, I. Mohammed, Byongsu Seol, T. Kang
A two metal flex-based WAVE package has been developed to replace four metal rigid based PBGA package. High board-level reliability was the primary motivation for this project and an equivalent electrical performance was a challenging target. All the package dimensions were maintained the same as the reference package to allow direct replacement. As a result of the one-year-long development program, the required reliability and performance goals were met successfully. This paper mainly describes the WAVE package design for reliability and performance. Optimal lead design is the most important step for reliable package development. The WAVE geometry model (WAVEGM) was developed to analyze the lead type, lead orientation, bump height, and injection lift height. The 2-metal flex tape was chosen to replace the original 4-metal rigid substrate due to its thinner dielectric layer, lower dielectric constant and improved trace/space design capability. The electrical performance was verified by both simulation and actual measurements of a test device.
开发了一种基于双金属柔性的WAVE封装,以取代基于四金属刚性的PBGA封装。高板级可靠性是该项目的主要动机,而等效的电气性能是一个具有挑战性的目标。所有的包尺寸都保持与参考包相同,以允许直接更换。经过一年的开发计划,该系统成功地满足了可靠性和性能要求。本文主要介绍了WAVE包的可靠性和性能设计。最佳导联设计是可靠封装开发的最重要步骤。开发了WAVE几何模型(WAVEGM)来分析导联类型、导联方向、凸起高度和注入举升高度。选择2金属柔性带来取代原来的4金属刚性衬底,因为它具有更薄的介电层,更低的介电常数和改进的痕迹/空间设计能力。通过对试验装置的仿真和实际测量,验证了该装置的电性能。
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引用次数: 21
Fracture mechanics analysis of the effect of geometry on delaminations in rectangular IC packages 几何形状对矩形IC封装分层影响的断裂力学分析
A. Tay, H. Zhu
This paper describes a numerical study the effect of package geometry on delaminations in plastic IC packages. A comprehensive set of linear elastic, finite element fracture analyses were carried out on a TSSOP (Thin Shrink Small Outline Package) with outer dimensions 9.7 mm/spl times/4.4 mm/spl times/1 mm and die pad dimensions 5.5 mm/spl times/3 mm -0.125 mm. The virtual crack closure method was used to calculate the strain energy release rate (ERR) at the tip of a small crack at the edge of the pad-encapsulant interface. A parametric analysis was carried out. Among other things, it was found that the size of the border between the die and the die pad had the greatest influence on the ERR. If this border was greater than 0.8 mm the ERR became more or less independent of the length of the die. This finding should be very useful for packaging design.
本文对塑料集成电路封装中封装几何形状对分层的影响进行了数值研究。对外径尺寸为9.7 mm/spl times/4.4 mm/spl times/ 1mm、模垫尺寸为5.5 mm/spl times/ 3mm -0.125 mm的TSSOP (Thin Shrink Small Outline Package)进行了一套全面的线弹性有限元断裂分析。采用虚拟裂纹闭合法计算了衬垫-密封剂界面边缘小裂纹尖端的应变能释放率(ERR)。进行了参数分析。除其他因素外,发现模具和模具垫之间的边界大小对ERR的影响最大。如果这个边界大于0.8 mm, ERR或多或少与模具的长度无关。这一发现对包装设计非常有用。
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引用次数: 3
Pico-second signal transient characterization technique of meanders through s-parameter measurement in high-speed PWB interconnects 高速PWB互连中弯曲皮秒信号瞬态表征技术的s参数测量
Yong-Ju Kim, Jo-Han Kim, Hyo-Seog Ryu, Young-Suk Suh, J. Wee, H. Chun, Joong-Sik Ki
In this paper, three s-parameter based techniques of meandering traces modeled on uniform transmission line model, optimized /spl Pi/-network model, and the Cauer network synthesis technique, are presented to obtain time-domain responses using time domain circuit simulators as like SPICE. And the results of simulation are compared at operating frequencies of 100 MHz, 250 MHz, and 500 MHz, respectively. Model-dependant delay difference between the uniform transmission line model and optimized /spl Pi/-network model at the frequency of 500 MHz is found to be about 32%. From these simulations, we can find that a selection of the proper model according to operating frequency on PWBs is important to obtain accurate signal integrity.
本文提出了基于均匀传输线模型、优化/spl Pi/-网络模型和Cauer网络综合技术的三种基于s参数的弯曲路径技术,利用SPICE等时域电路模拟器获得时域响应。并对工作频率分别为100 MHz、250 MHz和500 MHz的仿真结果进行了比较。在500 MHz频率下,均匀传输线模型与优化的/spl Pi/-网络模型之间的模型相关延迟差约为32%。从这些仿真中我们可以发现,根据工作频率选择合适的模型对于获得准确的信号完整性是非常重要的。
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引用次数: 3
期刊
2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)
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