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2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)最新文献

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A simulation study of simultaneous switching noise 同时开关噪声的仿真研究
C. Chen, J. Zhao, Q. Chen
This paper describes a new methodology for simultaneous switching noise (SSN) simulations by using a system level signal integrity (SI) analysis software, which is combinations of a quick full wave electromagnetic field solver for multiple-layer structure based on FDTD (Finite Difference Time Domain) and a circuit solver. The solution is based on the geometry, material, stack-up structure, and basic circuit information. The simultaneous switching noise issue is studied for two types of chipset packages-OLGA (Organic Land Grid Array) and WBGA (Wirebond Ball Grid Array)-with 40 drivers switching simultaneously. Different simulation conditions, such as with or without on-die interconnection model, different on-die decoupling capacitor values, are imposed during the simulations. Simultaneous switching noise (SSN) effects such as skew, signal overshoot, ring back, and power-ground voltage fluctuations, are obtained and compared. These data can be used for a design guideline specification or for package performance improvement purposes. It is believed that all these studies are very informative to chip and package analysis and design for high-speed system applications.
本文介绍了一种利用系统级信号完整性分析软件进行同步开关噪声仿真的新方法,即基于时域有限差分(FDTD)的多层结构快速全波电磁场求解器和电路求解器的结合。该解决方案基于几何、材料、堆叠结构和基本电路信息。研究了两种类型的芯片组封装(olga (Organic Land Grid Array)和WBGA (Wirebond Ball Grid Array))在40个驱动器同时开关时的同时开关噪声问题。仿真过程中施加了不同的仿真条件,如有无片上互连模型、不同的片上去耦电容值等。同时开关噪声(SSN)的影响,如倾斜,信号超调,回环,和电源-地电压波动,得到和比较。这些数据可用于设计指南规范或用于包性能改进的目的。相信这些研究对高速系统的芯片和封装分析与设计具有重要的参考价值。
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引用次数: 21
Time for change in pre-assembly? The challenge of thin chips 是时候改变预装了?薄芯片的挑战
W. Kroninger, F. Hecht, G. Lang, F. Mariani, S. Geyer, L. Schneider
One of the most challenging tasks in pre-assembly, coming up in recent years, is to produce thin chips. Lots of applications are standing on the horizon: Smart-cards (credit-card, telefon, security), tags and labels (tube-tickets, price-labels), memory applications (stacks of thin memory-chips). Power- and high-frequency devices are also getting thinner. Several procedures have been suggested and are in some cases already in production for manufacturing thin chips. Most promising are cluster-tools, combining several single processes in one equipment. We will look at the different process-flows and equipment-tools which are available or announced nowadays. Main aspect in judging these methods are compatibility between Front-End and Back-End, process-stability, quality and cost-effectiveness. According to product needs there will be different processes which are to be considered as best practice.
近年来,预组装中最具挑战性的任务之一是生产薄芯片。许多应用即将出现:智能卡(信用卡、电信、安全)、标签和标签(地铁票、价格标签)、存储应用(薄存储芯片堆叠)。高功率和高频设备也变得越来越薄。已经提出了几种制造薄芯片的方法,在某些情况下已经投入生产。最有前途的是集群工具,将几个单一的过程组合在一个设备上。我们将看看不同的工艺流程和设备工具,这些都是可用的或宣布的。评价这些方法的主要方面是前端和后端兼容性、过程稳定性、质量和成本效益。根据产品的需要,将有不同的过程被认为是最佳实践。
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引用次数: 10
Study of non-anhydride curing system for no-flow underfill applications 无流底填料用非酸酐固化体系的研究
Zhuqing Zhang, L. Fan, C. Wong
Most no-flow underfill materials are based on epoxy/anhydride chemistry. Due to the its sensitizing nature, the use of anhydride is limited and there is a need for a no-flow underfill using non-anhydride curing system. This paper presents the development of novel no-flow underfill materials based on epoxy/phenolic resin system. Epoxy and phenolic resins of different structures are evaluated in term of their curing behavior, thermo-mechanical properties and the reliability. Compared with anhydride cured epoxy resins, epoxy/phenolic resins show high adhesion, high fracture toughness, low crosslinking density and high viscosity. The assembly with non-anhydride underfill shows high reliability during the thermal shock test. Using proper fluxing agent, no-flow underfills based on epoxy/phenolic system have been developed.
大多数无流底填料是基于环氧/酸酐化学。由于酸酐的增敏性,酸酐的使用受到限制,因此需要使用非酸酐固化体系的无流底填料。介绍了基于环氧/酚醛树脂体系的新型无流底填料的研制。对不同结构的环氧树脂和酚醛树脂的固化性能、热机械性能和可靠性进行了评价。与酸酐固化的环氧树脂相比,环氧/酚醛树脂具有高附着力、高断裂韧性、低交联密度和高粘度的特点。在热冲击试验中,无酸酐底填料的组合具有较高的可靠性。采用合适的助熔剂,研制了环氧/酚醛体系无流底填料。
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引用次数: 1
Assessment of flip chip assembly and reliability via reflowable underfill 通过可回流底填料对倒装芯片组装和可靠性进行评估
Tie Wang, T. H. Chew, C. Lum, Y. Chew, P. Miao, L. Foo
This paper presents process concerns of flip-chip assembly via reflowable underfill in terms of substrate prebake, underfill dispensing, chip placement and overmolding that is required in certain applications. Test vehicles with various chip configurations and substrate design have been used in this study. The effects of substrate thickness, bond pad design and solder mask thickness on assembly defects, where void is the major contribution, were extensively elucidated. Meanwhile, approaches to solve the assembly failure have been successfully demonstrated by means of fine-tuning assembly parameters. It was found that voids were mainly from trapped air-bubbles during assembly, where underfill dispensing and chip placement are the major sources, rather than from reflowable underfill outgassing during reflow. The trapped voids could become aggravated after solder reflow process. In addition, pad design and solder mask thickness also significantly affect the void level. This study unveils that substrate bond pad with pre-solder on the surface traps less void than those only with nickel gold finish. For the latter case, substrate heating during underfill dispensing enables to enhance underfill flow and in turn reduces void. Furthermore, die heating that can be implemented via bonding head with heating element during chip placement will dramatically reduce void as well. Discussion will also be given on the impact of solder mask thickness and chip placement; speed (search speed) on void, in particularly for non pre-solder capped substrate.
本文介绍了通过可回流衬底组装倒装芯片的工艺问题,包括衬底预焙、衬底分配、芯片放置和在某些应用中所需的复模。在本研究中使用了各种芯片配置和衬底设计的测试车辆。广泛地阐明了衬底厚度、焊盘设计和阻焊厚度对组装缺陷的影响,其中空洞是主要的贡献。同时,通过对装配参数的微调,成功地展示了解决装配故障的方法。研究发现,这些空洞主要来自于组装过程中被困住的气泡,其中底填料的分配和切屑的放置是主要的来源,而不是来自于回流过程中可回流的底填料脱气。焊料回流后,截留的空洞会加剧。此外,焊盘设计和阻焊厚度也显著影响空隙水平。该研究表明,表面预焊的基板键合垫比表面仅镀镍金的基板键合垫捕获的空隙更少。对于后一种情况,基材加热在下填充点胶过程中能够增强下填充流量,从而减少空隙。此外,在芯片放置过程中,可以通过焊接头与加热元件实现的模具加热也将大大减少空隙。还将讨论阻焊厚度和芯片放置的影响;空穴上的速度(搜索速度),特别是对于非预焊覆基板。
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引用次数: 16
Solder wetting in a wafer-level flip chip assembly 晶圆级倒装芯片组装中的焊料润湿
Jicun Lu, S. Busch, D. Baldwin
Wafer-level flip chips provide an innovative solution in establishing flip chip as a standard surface mount process. In this paper, the wetting of solder bumps within confining underfill during the reflow of a wafer-level flip chip assembly is addressed. For in situ monitoring of an assembly during the reflow process, a system using a high-speed camera is utilized. The collapse of solder bumps on the chip in the vertical direction is found to be a prerequisite of solder wetting. Underfill voids and outgassing are found to cause chip drift and tilt during the reflow process. In addition, symmetry of the underfill flow and fillet formation is identified as a critical factor in maintaining chip to substrate alignment. During solder wetting of the pads on the substrate, the underfill needs to maintain a low viscosity. With the selection of a thermally stable underfill and corresponding process development, wafer-level flip chip assemblies with good solder interconnects are demonstrated.
晶圆级倒装芯片提供了一种创新的解决方案,将倒装芯片建立为标准的表面贴装工艺。本文讨论了圆片级倒装芯片组装回流过程中,衬底内焊料凸起的润湿问题。为了在回流过程中对组件进行现场监测,采用了一种使用高速摄像机的系统。在垂直方向上,焊料凸起在芯片上的塌陷是焊料润湿的先决条件。在回流过程中,发现欠充填空隙和放气会导致切屑漂移和倾斜。此外,下填料流和圆角形成的对称性被认为是保持芯片与衬底对齐的关键因素。在衬底上焊盘的焊料润湿过程中,衬底需要保持低粘度。随着热稳定底填料的选择和相应工艺的发展,展示了具有良好焊料互连的晶圆级倒装芯片组件。
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引用次数: 7
Breakthrough ball attach technology by introducing solder paste screen printing 引入锡膏网印,突破球贴技术
Y. T. Chin, C. K. Khor, H. P. Sow, S. J. Ooi, H. Tan
Present methods of attaching solder balls to ball grid array (BGA) package is through placing flux and pre-formed solder ball to substrate followed by reflow process. In the ever-moving electronic market, low cost and faster units per hour processing provides competitive edge in the manufacturing technology. Screen ball printing (BP) to form BGA balls provides an innovative processing solution to overcome the costly conventional processing method. The key challenges to this project are to fulfill specified ball dimension and yields with a comparable quality and reliability performance to the current ball attach process. The challenge associated with a print and reflow process is the requirement to print very high amount of solder paste volume on each pad to achieve specified ball height after reflow. Yield loss due to this process are related to solder ball bridging and monster ball formation. Defects will be aggravated on tight pitch printing application. This paper will discuss some of the challenges and solution for this technology.
目前在球栅阵列(BGA)封装上安装焊锡球的方法是将助焊剂和预成型的焊锡球放置在衬底上,然后进行回流处理。在瞬息万变的电子市场中,低成本和更快的单位每小时加工提供了制造技术的竞争优势。网球印刷(BP)形成BGA球提供了一种创新的加工解决方案,克服了昂贵的传统加工方法。该项目的关键挑战是满足规定的球尺寸和成品率,同时具有与当前球附加工艺相当的质量和可靠性性能。与打印和回流工艺相关的挑战是要求在每个焊盘上打印非常大量的锡膏体积,以在回流后达到指定的球高度。此过程造成的产率损失与焊球桥接和怪球形成有关。在密距印刷中,缺陷会加剧。本文将讨论该技术面临的一些挑战和解决方案。
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引用次数: 2
A web-based graduate course on the Mechanical Design of High Temperature and High Power Electronics 基于网络的高温大功率电子机械设计研究生课程
P. Mccluskey
Many next generation electronic products will rely on programmable solid-state modules for controlling and distributing power. The use of solid-state electronic modules for power conversion and distribution has the potential to significantly improve the efficiency and performance of these power electronic products while reducing their cost. Critical to the success of power modules, however, is the development of mechanical packaging designs that will ensure reliable operation of the modules under harsh environmental and operational loading conditions. This paper proposes the development of a web-based graduate-level course on the Mechanical Design of High Temperature and High Power Electronics. Such a course would provide students with the necessary background to address the critical reliability and packaging issues needed to realize the promise of modular solid-state power electronics. The course will contain teaching modules on the fundamental operation of power electronic devices (MOSFETs, IGBTs, GTOs, SCRs, Thyristors, and MCTs), the power vs. frequency tradeoffs, the effects of high temperature on power and small signal control device operation and reliability, the incorporation of devices into soft and hard switches, methods of thermal analysis, the need for novel thermal management solutions, fatigue and failure of attach materials, stress analysis in multi-layer structures, wirebond reliability issues, and the use of pressure-based packaging structures. In addition, this course can be modified to produce a short course for practicing engineering professionals and extended for delivery on the web to a wide variety of audiences.
许多下一代电子产品将依靠可编程的固态模块来控制和分配电源。使用固态电子模块进行功率转换和分配有可能显著提高这些电力电子产品的效率和性能,同时降低其成本。然而,电源模块成功的关键是机械封装设计的发展,这将确保模块在恶劣的环境和运行负载条件下可靠地运行。本文提出了一种基于网络的高温大功率电子机械设计研究生课程的开发。这样的课程将为学生提供必要的背景知识,以解决实现模块化固态电力电子产品所需要的关键可靠性和封装问题。本课程将包括电力电子器件(mosfet、igbt、gto、可控硅、晶闸管和mct)的基本工作、功率与频率的权衡、高温对功率和小信号控制器件工作和可靠性的影响、将器件集成到软开关和硬开关中、热分析方法、对新型热管理解决方案的需求、附加材料的疲劳和失效。多层结构中的应力分析,线键可靠性问题,以及基于压力的封装结构的使用。此外,本课程可以修改为针对工程专业人士的短期课程,并扩展到网络上,面向广泛的受众。
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引用次数: 3
Gases evolved during cure and solder reflow of encapsulants and underfills 在封装剂和底填充剂的固化和焊料回流过程中产生气体
A. T. Cheung, Yijin Xu
Encapsulants and underfills are polymeric materials containing some levels of low molecular mass chemicals which turn into volatiles during heat exposure. It is of interest to know what and when the volatiles undergo thermal desorption and are released during high temperature exposure such as solder reflow or environmental testing. Moisture turning to steam is not the only vapor present during solder reflow. With the push towards lead-free and higher reflow temperatures, this outgassing behavior is of particular significance to assist in the improvement of manufacturing yields. Using evolved gas analysis with gas chromatography and mass spectrometry, vapors found from epoxy mold compounds are carbon dioxide, moisture, methyl alcohol, benzene, isobutyl methyl ketone, triphenyl phosphine and occasionally, siloxanes from stress releasing agents. Gases reflecting curing byproducts or unreacted products are observed. For underfills, these gases are either absent or much reduced. Both underfills and encapsulants show some signs of polymer chain decomposition at higher temperatures for lead-free applications. Gas evolution rate increased directly with temperature for both encapsulants and underfills.
密封剂和底填料是聚合物材料,含有一定程度的低分子质量化学物质,在受热时变成挥发物。在高温暴露(如焊料回流或环境测试)过程中,挥发性物质发生热解吸和释放的原因和时间是很有意义的。在焊料回流过程中,水蒸气并不是唯一存在的蒸汽。随着对无铅和更高回流温度的推动,这种除气行为对帮助提高制造收率具有特别重要的意义。使用气相色谱和质谱分析,从环氧模具化合物中发现的蒸汽是二氧化碳,水分,甲醇,苯,异丁基甲基酮,三苯基膦,偶尔还有来自压力释放剂的硅氧烷。观察到反射固化副产物或未反应产物的气体。对于地下填充物,这些气体要么不存在,要么大大减少。在无铅应用中,底料和密封剂都显示出在较高温度下聚合物链分解的一些迹象。对于包封剂和底填体,气体演化速率随温度的升高而直接增加。
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引用次数: 3
Room-temperature direct bonding of CMP-Cu film for bumpless interconnection 室温直接键合CMP-Cu薄膜的无凹凸互连
A. Shigetou, N. Hosoda, T. Itoh, T. Suga
As the trend of microelectronic systems moves toward higher performance and speed, ultra-high density interconnection technology must be developed. To satisfy this requirement, a new concept called bumpless interconnection for next generation of packaging is proposed, which might bridge to global interconnection on chip. This technology will be most suitable and inevitable for ultra-high density interconnection when pad and pitch sizes are reduced to a few micrometers. Also the combination of a thin chip and a flexible substrate will be required for such interconnection since pads in the size of micrometers can not cope with the thermal stress in the bonding process. The surface activated bonding (SAB) method enables direct bonding at room-temperature. Thereby the SAB method is considered to be a most appropriate method for bumpless interconnection. Another requirement for bumpless interconnection is the bonding between Cu thin films because Cu is the most promising conductive material. Since SAB method requires no heat, large initial contact area must be maintained to obtain enough interconnection, For the purpose, the surface of Cu thin film must be highly flattened, for example, by Cu process. In this paper, a few fundamental experiments and preliminary results of investigations on the feasibility of CMP-Cu direct bonding at room temperature for bumpless interconnection are presented.
随着微电子系统向更高性能和速度发展,必须发展超高密度互连技术。为了满足这一需求,提出了下一代封装的无颠簸互连概念,它可能成为实现芯片上全球互连的桥梁。当衬垫和间距尺寸减小到几微米时,这种技术将最适合并且不可避免地用于超高密度互连。此外,由于微米尺寸的焊盘无法应对键合过程中的热应力,因此这种互连需要薄芯片和柔性基板的组合。表面活化键合(SAB)方法可以在室温下直接键合。因此,SAB方法被认为是一种最合适的无凹凸互连方法。无碰撞互连的另一个要求是Cu薄膜之间的键合,因为Cu是最有前途的导电材料。由于SAB法不需要加热,因此必须保持较大的初始接触面积以获得足够的互连,为此,Cu薄膜表面必须高度扁平,例如采用Cu工艺。本文介绍了室温下CMP-Cu直接键合无凹凸互连可行性的一些基础实验和初步研究结果。
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引用次数: 15
Modeling and design of RF MEMS structures using computationally efficient numerical techniques 射频MEMS结构的建模和设计使用计算高效的数值技术
N.A. Bushyager, M. Tentzeris
The modeling of MEMS structures using MRTD is presented. Many complex RF structures have been inadequately studied due to limitations in simulation methods. The space and time adaptive grid, as well as the ability to handle intracell feature variations, makes MRTD an ideal method for modeling these structures. MRTD is shown to be able to handle the complex structures found in modern wireless and microwave communication systems efficiently and accurately. Specifically, micromachined structures such as MEMS are treated.
介绍了用MRTD对MEMS结构进行建模的方法。由于仿真方法的限制,许多复杂的射频结构没有得到充分的研究。空间和时间自适应网格,以及处理细胞内特征变化的能力,使MRTD成为建模这些结构的理想方法。研究表明,MRTD能够高效、准确地处理现代无线和微波通信系统中的复杂结构。具体来说,微机械结构,如MEMS处理。
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引用次数: 8
期刊
2001 Proceedings. 51st Electronic Components and Technology Conference (Cat. No.01CH37220)
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