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Research on thermal management structural design and whole-lifespan temperature control characteristics for high-power energy storage battery systems 大功率储能电池系统热管理、结构设计及全寿命温控特性研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-31 DOI: 10.1016/j.ijthermalsci.2025.110631
Yingjie Pang , Yan Wang , Jinyi Liu , Ziyang Zhang , Yalun Li , Chengshan Xu , Bin Yang , Jiancheng Guo
Electrochemical energy storage systems (EESS) participate in power system frequency modulation (FM), with frequent charge-discharge cycles and high operating power. These characteristics-induced issues, including degraded system thermal properties and intensified inconsistency, require in-depth research, posing dual challenges to temperature uniformity management and aging-related thermal management. Thus, this paper carries out the following research efforts. First, six heat dissipation configurations are proposed by increasing heat transfer area and boosting heat transfer coefficient. Eventually, the air-liquid dual-circulation heat dissipation configuration G is optimized and selected. Second, based on orthogonal simulations, the impact characteristics of temperature-control boundaries and parameter sensitivity are analyzed, obtaining the significance ranking of three factors (inlet temperature A, inlet flow rate B, fan speed C) for maximum temperature and maximum temperature difference. Finally, temperature control effectiveness analysis is performed on 15 aging grouping schemes with non-uniform State of Health (SOH) distribution, identifying modules that meet the requirements (maximum temperature <35 °C, maximum temperature difference <5 °C) throughout the full lifespan. The findings indicate that configuration g expands the heat transfer area by nearly twofold and boosts the heat transfer coefficient by around sixfold relative to configuration A. During 2p discharge, configuration G achieves a maximum temperature difference of 2.32 °C, representing a 25.40 % improvement over configuration A. Under configuration G, the factors influencing maximum temperature and maximum temperature difference follow the same significance ranking: inlet temperature A > inlet flow rate B > fan speed C. In addition, among the modules meeting temperature control effectiveness requirements throughout the full lifespan, module Ⅲ-A has the highest temperature of 32.31 °C. Module Ⅲ-C has the largest temperature difference of 4.27 °C. For modules meeting the temperature control requirements, the maximum aging degree reaches SOH = 90 %, with a maximum aging difference of 10 %. The results of this study provide design references and a theoretical basis for EESS participating in power system FM, laying a foundation for their promotion and application.
电化学储能系统(EESS)参与电力系统调频(FM),具有充放电周期频繁、运行功率大的特点。这些特性导致的问题,包括系统热性能下降和不一致性加剧,需要深入研究,对温度均匀性管理和老化相关的热管理提出了双重挑战。因此,本文进行了以下研究工作。首先,提出了增加传热面积和提高传热系数的六种散热方式。最终对气液双循环散热构型G进行优化选择。其次,在正交模拟的基础上,分析了控温边界和参数灵敏度的影响特性,得到了三个因素(进口温度A、进口流量B、风机转速C)对最高温度和最大温差的显著性排序。最后,对15种健康状态(SOH)分布不均匀的老化分组方案进行控温效果分析,找出满足全寿命周期要求(最高温度35°C,最大温差5°C)的模块。结果表明,构型g的换热面积比构型a扩大了近2倍,换热系数提高了约6倍。在2p放电时,构型g的最大温差为2.32℃,比构型a提高了25.40%。在构型g下,影响最大温差和最大温差的因素具有相同的显著性排序:进口温度A >;进口流量B >;风扇转速C。满足全寿命温控效能要求的模块中,模块Ⅲ-A温度最高,达到32.31℃。模块Ⅲ-C的温差最大,为4.27℃。满足温控要求的模块,最大老化程度达到SOH = 90%,最大老化差为10%。研究结果为EESS参与电力系统调频提供了设计参考和理论依据,为其推广应用奠定了基础。
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引用次数: 0
A numerical study on an innovative multi-branched inner tube design for double-pipe heat exchangers in high-efficiency renewable energy application 高效可再生能源应用中双管换热器多分支内管创新设计的数值研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-30 DOI: 10.1016/j.ijthermalsci.2025.110647
Joffin Jose Ponnore , Hazim Moria
Double-pipe heat exchangers have wide applications in renewable energy systems such as solar thermal collectors, geothermal heat loops, and biomass-based energy recovery units. This work presents a novel and pioneering double-pipe heat exchanger featuring an innovative branched inner tube design (see the graphical abstract), which represents a significant departure from conventional configurations and introduces a new paradigm in passive heat transfer enhancement. This unique design simultaneously increases the effective heat transfer surface area and enhances fluid turbulence and mixing, thereby significantly improving thermal performance. To thoroughly assess this design's impact, comprehensive numerical simulations were conducted using a validated finite volume method under turbulent flow conditions. These simulations investigated the dynamic interaction between flow velocities in both the inner and outer tubes, comparing scenarios where the inner tube flow velocity was either higher or lower. Results consistently demonstrate that the multi-branched configuration achieves greater temperature differences and superior overall effectiveness when contrasted with conventional straight-tube designs, particularly in counter-flow arrangements. For instance, the multi-branched setup led to an increase in outlet temperature of up to 7.8 °C in counter-flow at an inner inlet velocity of 0.16 m/s, corresponding to a thermal performance enhancement of approximately 40 % compared to the baseline straight-tube design. While increasing inner tube velocity generally improved the Nusselt number, it also resulted in a more pronounced pressure drop within the multi-branched design. Nevertheless, the multi-branched heat exchanger consistently exhibited substantially higher effectiveness across all velocities and flow patterns. For instance, at 0.16 m/s, the multi-branched design achieved effectiveness values of 0.20 (parallel) and 0.277 (counter), marking improvements of 43 % and 42 % over the straight design's 0.14 and 0.195, respectively. These findings conclusively demonstrate that the proposed multi-branched architecture offers a highly effective, compact, and passive solution for boosting thermal efficiency in renewable energy systems, addressing a critical need for high-performance heat exchangers in space-constrained sustainable applications.
双管换热器在可再生能源系统中有着广泛的应用,如太阳能集热器、地热循环和基于生物质的能量回收装置。这项工作提出了一种新颖的、开创性的双管换热器,具有创新的分支内管设计(见图形摘要),它代表了对传统配置的重大背离,并引入了被动传热增强的新范式。这种独特的设计同时增加了有效传热表面积,增强了流体的湍流和混合,从而显著提高了热性能。为了彻底评估该设计的影响,在湍流条件下,使用经过验证的有限体积方法进行了全面的数值模拟。这些模拟研究了内管内和外管内流速之间的动态相互作用,比较了内管内流速较高或较低的情况。结果一致表明,与传统的直管设计相比,多分支结构具有更大的温差和更好的整体效率,特别是在逆流布置中。例如,在内部进口速度为0.16 m/s的情况下,多分支装置导致逆流出口温度提高了7.8°C,与基准直管设计相比,热性能提高了约40%。虽然增加内管速度通常会提高努塞尔数,但在多分支设计中,它也会导致更明显的压降。然而,多分支热交换器在所有速度和流量模式下都表现出更高的效率。例如,在0.16 m/s时,多分支设计的效率值为0.20(并行)和0.277(计数器),比直线设计的0.14和0.195分别提高了43%和42%。这些研究结果最终表明,所提出的多分支架构为提高可再生能源系统的热效率提供了一种高效、紧凑和被动的解决方案,解决了在空间有限的可持续应用中对高性能热交换器的关键需求。
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引用次数: 0
Research on transient temperature field in hot dry rock drilling based on multi medium coupled heat transfer 基于多介质耦合传热的干热岩钻井瞬态温度场研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-30 DOI: 10.1016/j.ijthermalsci.2025.110630
Maoyuan Ma , Liangjie Mao , Xueyin Han , Jian Zhou , Denghuang Fu , Linping Zhang
High temperature in the wellbore is the main difficulty in hot dry rock (HDR) drilling. Accurate prediction of the wellbore temperature field during HDR drilling is critical for drilling design optimization and operational safety. However, current research on HDR predominantly focuses on improving thermal extraction efficiency, with limited attention to wellbore temperature during drilling. This study innovatively establishes a transient heat transfer model for HDR drilling with the thermal-fluid-solid coupling, incorporating variations in mud thermophysical properties and the dynamic process of heat generation by the bit friction, and the refined temperature simulation of the drillstring-casing-formation is achieved based on the actual engineering parameters. The results show that the thermal conductivity and specific heat capacity of mud at the bottom hole increased by 29.1 % and 47.2 % respectively, and the temperature of the bit is more than 40 °C higher than the annular mud during HDR drilling. Which also indicates that the assumption of traditional constant parameters is completely inapplicable to the wellbore temperature field prediction in HDR drilling. Then, an HDR well in Qinghai, China, as a case study, the effects of rotary speed, weight on bit (WOB), mud flow rate, mud system, horizontal section length, and mud injection temperature on wellbore temperature field are analyzed, and suggestions for drilling optimization are provided. We hope this helps to optimize drilling schemes and reduce accidents in HDR drilling.
高温井筒是干热岩钻井的主要难点。在HDR钻井过程中,准确预测井筒温度场对钻井设计优化和作业安全至关重要。然而,目前对HDR的研究主要集中在提高热萃取效率上,对钻井过程中的井筒温度关注较少。创新性地建立了考虑泥浆热物性变化和钻头摩擦产热动态过程的热-流-固耦合HDR钻井瞬态传热模型,实现了基于实际工程参数的钻柱-套管-地层精细温度模拟。结果表明,在HDR钻井过程中,井底泥浆的导热系数和比热容分别提高了29.1%和47.2%,钻头温度比环空泥浆高出40℃以上。这也表明,传统的恒定参数假设完全不适用于HDR钻井的井筒温度场预测。以青海某HDR井为例,分析了转速、钻压(WOB)、泥浆流量、泥浆体系、水平段长度、注入泥浆温度等因素对井筒温度场的影响,并提出了钻井优化建议。我们希望这有助于优化钻井方案,减少HDR钻井中的事故。
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引用次数: 0
Determination of physical and thermal properties of nano silica core - based VIPs using experimental and RSM methods, optimization of unit costs 采用实验和RSM方法测定纳米二氧化硅核基vip的物理和热性能,优化单位成本
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110595
Ali Ekrem Akdağ , Murat Koru , Nuri Işıldar , Hilmi Cenk Bayrakçı , Metin Davraz
In building applications, growing energy conservation goals have increased the demand for high-performance thermal insulation materials. The main objective of this study was to develop and optimize high-performance vacuum insulation panels (VIPs) with reduced thermal conductivity through composition and density control. In this study, the thermal behavior of vacuum insulation panels (VIPs) containing fumed silica (FS) was investigated and optimized using experimental design and a Response Surface Methodology (RSM). A total of 32 VIP samples with different core compositions and densities were fabricated and characterized. The core mixtures consisted of FS, glass fiber (GF), and silicon carbide (SiC), combined in various proportions and compacted under controlled compression forces. The cores were vacuum sealed below 1 Pa using a seven-layer metallized ALUPET barrier film to ensure long-term vacuum stability. Subsequently, the VIPs were fabricated by vacuum sealing the cores, and their thermal conductivities were experimentally measured to validate the proposed design approach.
The effects of FS, GF, SiC, and density (D) on thermal resistance (R) were modeled and statistically evaluated using a combined mixture–process design. Statistical analysis confirmed the significance of the model (p < 0.001), showing a strong correlation between the predicted and experimental results (R2 = 0.958, adjusted R2 = 0.944, predicted R2 = 0.890). Increasing density significantly reduced R, while higher FS and SiC contents improved the overall insulation capability. GF primarily contributed to enhancing the structural integrity of the panels.
A cost analysis based on current raw material prices revealed that panels with balanced FS-GF-SiC ratios achieved competitive unit costs of approximately 40–45 $·m−2, indicating that high insulation efficiency can be achieved without substantial cost increase. The VIP produced with 80 % FS, 10 % SiC, and 10 % GF under a compression force of 14 kN showed the lowest thermal conductivity (0.00394 W·m⁻¹·K⁻¹) and the highest R (7.65 m²·K·W⁻¹. This configuration represents an optimal balance between thermal performance and economic feasibility, demonstrating the practical potential of the proposed design.
在建筑应用中,日益增长的节能目标增加了对高性能保温材料的需求。本研究的主要目的是通过成分和密度控制来开发和优化具有低导热性的高性能真空隔热板(vip)。本文采用响应面法(RSM)对气相二氧化硅真空绝热板(VIPs)的热性能进行了研究和优化。制备了32个不同岩心组成和密度的VIP样品,并对其进行了表征。芯材混合物由FS、玻璃纤维(GF)和碳化硅(SiC)组成,按不同比例组合,并在控制的压缩力下压实。核心采用七层金属化ALUPET阻隔膜在1pa以下真空密封,以确保长期真空稳定性。随后,采用真空密封的方法制备了vip,并对其热导率进行了实验测量,以验证所提出的设计方法。使用混合工艺设计对FS、GF、SiC和密度(D)对热阻(R)的影响进行了建模和统计评估。统计分析证实了模型的显著性(p < 0.001),预测结果与实验结果具有较强的相关性(R2 = 0.958,调整R2 = 0.944,预测R2 = 0.890)。增加密度可显著降低R,而增加FS和SiC含量可提高整体绝缘性能。GF主要有助于提高面板的结构完整性。基于当前原材料价格的成本分析显示,具有平衡FS-GF-SiC比例的面板具有竞争力的单位成本约为40-45美元·m−2,这表明可以在不大幅增加成本的情况下实现高隔热效率。80% FS, 10% SiC和10% GF在14 kN的压缩力下生产的VIP,其导热系数最低(0.00394 W·m⁻¹·K⁻¹),R最高(7.65 m²·K·W⁻¹)。这种结构代表了热性能和经济可行性之间的最佳平衡,展示了拟议设计的实际潜力。
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引用次数: 0
Study on steady-state temperature field distribution of spur gear considering angular misalignment error 考虑角对中误差的直齿齿轮稳态温度场分布研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110628
Peng Dong , Desheng Zou , Chang Xiong , Shumiao Zuo , Junbin Lai , Xiangyang Xu , Shuhan Wang , Yanfang Liu
Angular misalignment error, a common defect arising from manufacturing and assembly processes in gear transmission systems, leads to non-uniform load distribution on tooth surfaces and consequently causes uneven steady-state temperature fields. To accurately and efficiently compute the tooth surface temperature distribution under angular misalignment error, this study proposes a novel computational method for determining the steady-state temperature field of gear teeth. The approach employs Loaded Tooth Contact Analysis (LTCA) to evaluate load distribution across tooth surfaces incorporating angular misalignment error. Subsequently, the transient friction coefficient of the tooth surface is calculated based on Thermo-Elastohydrodynamic Lubrication (TEHL) theory. Building upon this foundation, the meshing heat flux of the gear teeth is quantified, and the convective heat transfer coefficient of the tooth surface was determined. Based on thermal equilibrium theory, the steady-state temperature field of gears is subsequently obtained. Utilizing this model, a systematic analysis is carried out to investigate the effect of misalignment direction and magnitude on tooth surface load distribution, lubrication characteristics, and temperature field evolution. The results indicate that angular misalignment error in the y-direction exhibit significant sensitivity in both load distribution and lubrication-induced temperature variations. Finally, the validity of the proposed model was verified through finite element method (FEM) and experiment. This study provides theoretical support for elucidating the temperature field distribution characteristics of gears under angular misalignment error.
角对中误差是齿轮传动系统在制造和装配过程中常见的缺陷,它会导致齿面载荷分布不均匀,从而导致稳态温度场不均匀。为了准确、高效地计算齿面温度分布,提出了一种确定齿轮齿面稳态温度场的计算方法。该方法采用加载齿接触分析(LTCA)来评估包含角不对中误差的齿面负载分布。然后,基于热弹流动力润滑理论计算了齿面瞬态摩擦系数。在此基础上,量化了齿轮齿面啮合热流密度,确定了齿面对流换热系数。基于热平衡理论,得到了齿轮的稳态温度场。利用该模型,系统分析了偏心方向和大小对齿面载荷分布、润滑特性和温度场演化的影响。结果表明,y方向的角不对中误差对载荷分布和润滑引起的温度变化都具有显著的敏感性。最后,通过有限元法和实验验证了所提模型的有效性。该研究为阐明齿轮在角不对中误差下的温度场分布特性提供了理论支持。
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引用次数: 0
Staggered counterflow rectangular microchannel liquid-cooled plate based on nanofluids for enhanced heat transfer performance 基于纳米流体的交错逆流矩形微通道液冷板增强传热性能
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110651
Zhengchao Yang , Yu Wang , Xiaolei Yuan , Xiaotong Ding , Guang Yang , Xuejing Yang , Qipeng Li
This work innovatively proposes the integration of TiO2/H2O nanofluids with a staggered counter-flow rectangular microchannel liquid-cooled plate, establishing a synergistic cooling mechanism that enhances heat transfer efficiency while minimizing flow resistance. Numerical simulations and experiments were conducted to systematically evaluate the effects of nanoparticle type, volume concentration (1–5 vol%), inlet flow velocity (0.3–0.7 m/s), and initial temperature (31–39 °C) on the thermo-hydraulic performance of the cooling plate. Results indicate that among the nanofluids tested, TiO2 achieved the most significant heat transfer enhancement, with its Nusselt number (Nu) increasing by 16.6 % compared to pure water at 5 vol%. Although higher nanoparticle concentrations notably increased flow resistance, raising the inlet velocity improved heat transfer (up to 76.6 % Nu increase) at the expense of a higher-pressure drop. Using the Box-Behnken response surface methodology (RSM), optimal operating conditions (1 vol%, 0.511 m/s, 34.6 °C) were identified, yielding a 31.98 % increase in Nu under low flow resistance constraints. Experimental validation showed that at 0.6 m/s and 1 vol% TiO2/H2O nanofluid, the contact surface temperature was reduced by 4.89 % compared to pure water, with a maximum Nu improvement of 32.86 %. Furthermore, a new Nu correlation was proposed and validated against experimental data, model predictions, and results from published literature. These findings provide a practical and efficient cooling solution for high-power electronic devices with stringent thermal management requirements, offering valuable insights for both academic research and engineering applications.
本工作创新性地提出将TiO2/H2O纳米流体与交错逆流矩形微通道液冷板集成,建立协同冷却机制,在提高换热效率的同时最小化流动阻力。通过数值模拟和实验,系统评价了纳米颗粒类型、体积浓度(1 ~ 5 vol%)、入口流速(0.3 ~ 0.7 m/s)和初始温度(31 ~ 39℃)对冷却板热工性能的影响。结果表明,在所测试的纳米流体中,TiO2的传热强化效果最为显著,在5 vol%时,其努塞尔数(Nu)比纯水提高了16.6%。虽然更高的纳米颗粒浓度会显著增加流动阻力,但提高入口速度会以更高的压降为代价改善传热(增加76.6% Nu)。使用Box-Behnken响应面法(RSM),确定了最佳操作条件(1 vol%, 0.511 m/s, 34.6°C),在低流动阻力约束下,Nu增加了31.98%。实验验证表明,在0.6 m/s和1 vol% TiO2/H2O纳米流体条件下,与纯水相比,接触面温度降低了4.89%,Nu最大提高了32.86%。此外,提出了一个新的Nu相关,并根据实验数据、模型预测和已发表文献的结果进行了验证。这些发现为具有严格热管理要求的大功率电子设备提供了一种实用高效的冷却解决方案,为学术研究和工程应用提供了宝贵的见解。
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引用次数: 0
Simulating the full-scale compartment fire dynamics influenced by the initial single-glazing window and door opening conditions 模拟初始单玻璃窗和单门开启条件对全尺寸舱室火灾动力学的影响
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110624
Ting Xia , Yu Wang
In real building fires, ventilation may dramatically change due to the glass fallout and door opening. However, little is known about the interaction between the sudden ventilation change and compartment fire dynamics, especially the capacity of Computational Fluid Dynamics (CFD) tools to simulate this situation is still unknown. In this work, numerical simulations were conducted using Fire Dynamics Simulator (FDS) for two different opening conditions, namely door and window remained open, and door and window initially closed and changed gradually. The combustibles/furniture burnt in the experiments were tested for Thermogravimetric Analysis (TGA) and Differential Scanning Calorimeter analysis (DSC), to obtain pyrolysis and combustion characteristics for the Complex Pyrolysis Models of furniture used in simulation. The primary simulated fire dynamics were then captured and compared with the full-scale experimental results and estimated values based on experiments. It was established that FDS performed well in well-ventilated fires, but simulating fires with smoldering combustion and sudden ventilation changes in a compartment was challenging, resulting in faster fire development and spread with higher heat release rate than experimental results. Based on the numerical model validated by upper gas temperatures of Tests 1 and 2, the changes in temperature distribution, flow velocity and gas concentration for different fire stages and opening conditions were calculated and demonstrated. It was found that the sudden ventilation change, by glass fallout and door opening exacerbated combustion significantly and caused the recirculation zone to move towards the new opening, disrupting the stable recirculation zone. The results deepen the understanding of the compartment fire behaviour and flow field after sudden ventilation changes, and quantify the potential of CFD and real fire conditions with boundary conditions change resulting from window and doors.
在真实的建筑火灾中,由于玻璃沉降物和门的打开,通风可能会发生巨大变化。然而,人们对突然换气与舱室火灾动力学之间的相互作用知之甚少,特别是计算流体力学(CFD)工具模拟这种情况的能力仍然未知。本文利用火灾动力学模拟器(Fire Dynamics Simulator, FDS)对两种不同的开启条件进行了数值模拟,即门窗保持开启状态,以及门窗初始关闭并逐渐改变状态。对实验中燃烧的可燃物/家具进行热重分析(TGA)和差示扫描量热分析(DSC),获得模拟家具复杂热解模型的热解和燃烧特性。捕获了初步模拟的火灾动力学,并将其与全尺寸实验结果和基于实验的估计值进行了比较。结果表明,FDS在通风条件良好的火灾中表现良好,但模拟密闭室内阴燃和突然换气的火灾具有挑战性,导致火灾的发展和蔓延速度比实验结果更快,放热速率更高。基于试验1和试验2上部燃气温度验证的数值模型,计算并论证了不同火灾阶段和开启工况下温度分布、流速和气体浓度的变化规律。研究发现,由于玻璃沉降和门的开启而引起的突然换气明显加剧了燃烧,导致再循环区向新的开口移动,破坏了稳定的再循环区。研究结果加深了对突然通风变化后舱室火灾行为和流场的理解,量化了计算流体力学的潜力和由于门窗边界条件变化导致的真实火灾情况。
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引用次数: 0
Experimental study of a flat grooved heat pipe with electrodeposited composite wick for thermal performance enhancement 电沉积复合芯平板热管增强热工性能的实验研究
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110608
Jia-Xi Lu, Yi-Tao Shen, Hua Chen, Wen-Long Cheng
To enhance capillary and thermal performance in flat grooved heat pipes (FGHP) for electronics cooling, a composite wick combining electrodeposited copper forest with rectangular grooves (CF-FGHP) is proposed. Capillary rise and heat transfer experiments verified its superiority. Visualization experiments revealed the copper forest enhances nucleation and accelerates internal circulation during heating. Effects of electrodeposition area and time on temperature uniformity and heat transfer limit were studied. Results show CF-FGHP achieved a capillary performance parameter K/reff of 1.96 μm. During startup, it stabilized 66 s faster with a 5.9 °C lower evaporator temperature than FGHP. CF-FGHP#2 (electrodeposited area:25.0 × 37.5 mm2) achieved a total thermal resistance of 0.12 °C/W at 50 W, which is 63 % lower than the minimum total thermal resistance of FGHP. Optimizing electrodeposition time for CF-FGHP#2 produced CF-FGHP#2–250 (electrodeposited time:250 s), achieved a 70 W heat transfer limit and a total thermal resistance of 0.11 °C/W at 65 W, representing a 66 % reduction in the minimum thermal resistance compared to FGHP, along with a 27.3 °C decrease in the evaporator temperature at 40W. This work provides new insights for dynamic thermal management of electronic devices.
为了提高电子冷却用平槽热管(FGHP)的毛细管性能和热性能,提出了一种将电沉积铜森林与矩形槽热管相结合的复合灯芯(CF-FGHP)。毛细管上升和传热实验验证了其优越性。可视化实验表明,铜森林在加热过程中增强了成核,加速了内部循环。研究了电沉积面积和时间对温度均匀性和传热极限的影响。结果表明,CF-FGHP的毛细管性能参数K/reff为1.96 μm。在启动过程中,它稳定速度快66 s,蒸发器温度比FGHP低5.9°C。CF-FGHP#2(电沉积面积:25.0 × 37.5 mm2)在50 W时的总热阻为0.12°C/W,比FGHP的最小总热阻低63%。优化CF-FGHP#2的电沉积时间,产生CF-FGHP#2 - 250(电沉积时间:250秒),达到70 W的传热极限,总热阻为0.11°C/W,与FGHP相比,最小热阻降低了66%,同时蒸发器温度降低了27.3°C。这项工作为电子器件的动态热管理提供了新的见解。
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引用次数: 0
High absorption broadband solar energy device and thermal emitter based on titanium metamaterials 基于钛超材料的高吸收宽带太阳能装置和热发射器
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110620
Pinghui Wu , Wenchao Zhao , Lina Cui , Peipei Jiang
As the energy crisis gradually becomes the main cause of global conflict, the utilization of solar energy is imperative for the well-being of the planet. Regarded as a renewable energy source by the scientific community, solar energy has become one of the most important areas of future energy exploration. This paper proposes a solar absorber design based on Ti with fractal geometry. The device is designed to optimize solar energy utilization, thereby achieving higher efficiency. It exhibits over 90 % absorption across the 446.5–2479.5 nm wavelength range, with a weighted average absorption rate of 92.47 % under AM1.5 conditions. The device also exhibits favorable thermal radiation characteristics, achieving thermal radiation efficiencies of 86.5 %, 88.66 %, and 90.07 % at temperatures of 1000 K, 1250 K, and 1500 K, respectively. Furthermore, the structure, material, and parameters of the solar absorber were modified to ascertain the impact of these factors on the absorption process. Finally, the absorber structure is designed to exhibit perfect symmetry in the X and Y directions, making the solar absorber proposed in this paper polarization independent. It boasts an average absorption efficiency of 91.01 %, maintaining this efficacy in both transverse electric (TE) and transverse magnetic (TM) modes up to an incidence angle of 60°. This work innovates by designing a titanium-based split ring structure. Its unique layout enhances the surface plasmon resonance effect in each corner, thereby broadening the bandwidth. Its good environmental adaptability indicates that the structure is suitable for solar energy absorption applications.
随着能源危机逐渐成为全球冲突的主要原因,太阳能的利用对地球的福祉至关重要。太阳能被科学界视为可再生能源,已成为未来能源探索的重要领域之一。本文提出了一种基于分形几何的钛基太阳能吸收体设计方法。该装置旨在优化太阳能利用,从而实现更高的效率。在446.5-2479.5 nm波长范围内,其吸收率超过90%,在AM1.5条件下加权平均吸收率为92.47%。该器件还具有良好的热辐射特性,在1000 K、1250 K和1500 K温度下,热辐射效率分别为86.5%、88.66%和90.07%。此外,还对太阳能吸收器的结构、材料和参数进行了改进,以确定这些因素对吸收过程的影响。最后,吸收器的结构设计在X和Y方向上具有完美的对称性,使本文提出的太阳能吸收器与极化无关。它的平均吸收效率为91.01%,在横向电(TE)和横向磁(TM)模式下保持这种效率,入射角可达60°。这项工作的创新之处在于设计了一种基于钛的分裂环结构。其独特的布局增强了每个角落的表面等离子体共振效应,从而拓宽了带宽。其良好的环境适应性表明该结构适合太阳能吸收应用。
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引用次数: 0
Insights into the behavior and performance of Linear Structured Filter Coefficients (LSFC) in solving one-dimensional inverse heat conduction problems 线性结构滤波系数(LSFC)在解决一维反热传导问题中的行为和性能的见解
IF 5 2区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2025-12-29 DOI: 10.1016/j.ijthermalsci.2025.110649
Rodrigo G. Dourado da Silva, Vinícius Bonavides de Castro Campos, Elisan S. Magalhães
This study investigates the use of an artificial neural network-based method for solving one-dimensional inverse heat conduction problems, providing insights into the behavior of network weights and their performance in estimating heat flux in near real-time, in comparison with classical methods such as the sequential function specification method (SFSM) and Tikhonov regularization based filter solutions. This class of problems involves estimating the unknown boundary heat flux condition from experimental temperature measurements at accessible locations. While neural networks have become increasingly popular in this area, there is limited understanding of how their internal parameters, particularly the weights, behave. This article explores the structure of these neural network weights, showing that they exhibit a well-defined, linear, and approximately antisymmetric pattern for this type of problem. With the aid of the neural network solution, it is possible to identify a model for the filter coefficients, referred to in this study as Linear Structured Filter Coefficients (LSFC). The method was applied to real temperature data obtained from laboratory experiments on an AISI 1040 steel plate, in which the heat flux supplied by a resistive heater was estimated using the LSFC approach. The results were compared with traditional filter-based methods, such as Tikhonov regularization and the Sequential Function Specification Method (SFSM). In this study, the LSFCs provide a more compact solution, requiring fewer temperature data points and resulting in shorter response delays, making them suitable for near real-time heat flux estimation.
本研究研究了一种基于人工神经网络的方法来解决一维反热传导问题,与经典方法(如顺序函数规范方法(smfsm)和基于Tikhonov正则化的滤波器解决方案)相比,研究了网络权重的行为及其在近实时估计热流密度方面的性能。这类问题涉及在可到达的位置通过实验温度测量来估计未知的边界热流条件。虽然神经网络在这一领域越来越受欢迎,但人们对其内部参数(尤其是权重)如何表现的理解有限。本文探讨了这些神经网络权重的结构,表明它们在这类问题中表现出一种定义良好的、线性的和近似反对称的模式。借助神经网络解决方案,可以识别滤波器系数的模型,在本研究中称为线性结构化滤波器系数(LSFC)。将该方法应用于aisi1040钢板的室内实测温度数据,利用LSFC方法估算了电阻加热器提供的热流密度。结果与传统的基于滤波器的方法,如Tikhonov正则化和顺序函数规范方法(smfsm)进行了比较。在这项研究中,lsfc提供了一个更紧凑的解决方案,需要更少的温度数据点,导致更短的响应延迟,使其适合于近实时的热通量估计。
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International Journal of Thermal Sciences
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