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Strengthening and repairing of a one-way solid slab exposed to thermal effect using CFRP Grid 利用碳纤维布格栅加固和修复受热效应影响的单向实心板
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-01 DOI: 10.1016/j.jcomc.2025.100694
Mu’tasim Abdel-Jaber , Layla Magharbeh , Mousa Shhabat , Ahmed Ashteyat
Exposure of reinforced concrete (RC) elements to high temperatures, leads to severe deterioration in mechanical properties. Carbon Fiber Reinforced Polymer (CFRP) have recently emerged as a promising method for strengthening fire-damaged RC members due to their high strength-to-weight ratio and ease of installation. This study evaluates the effectiveness of CFRP grids in strengthening and repairing thermally damaged one-way RC solid slabs. Eight slabs (1800 × 500 × 100 mm) were cast and exposed to a uniform temperature of 600 °C. Three CFRP grid configurations were examined: two slices, three slices, and a full-surface application. The performance of the slabs was assessed through experimental testing, numerical modeling, and theoretical analysis. The experimental results demonstrated significant recovery and enhancement of structural capacity, with ultimate load increases of 11.1 % to 29.9 % for strengthened slabs and 19.3 % to 41.4 % for repaired slabs relative to their control specimens. The stiffness of repaired slabs increased by up to 117 %, while peak deflection decreased by 47 %. In addition, the numerical results exhibited strong correlation with experimental results, showing deviations below 12 % in ultimate load and 8 % in deflection, validating the adopted nonlinear modeling approach. Finally, the theoretical results based on ACI 440.2R-17 showed close agreement with experimental results, with predicted capacities by only 2.2 %–7.1 % for strengthened slabs and 2.2 %–14.2 % for repaired slabs. The study demonstrates the effectiveness of CFRP grid in restoring the mechanical performance of reinforced concrete slabs exposed to elevated temperatures.
钢筋混凝土(RC)构件暴露在高温下,会导致其力学性能严重恶化。近年来,碳纤维增强聚合物(CFRP)因其高强度重量比和易于安装而成为一种很有前途的加固火灾损伤RC构件的方法。本研究评估了碳纤维布网格在加固和修复单向RC实心板热损伤中的有效性。铸出8块板坯(1800 × 500 × 100 mm),暴露在600℃的均匀温度下。检查了三种CFRP网格配置:两片,三片和全表面应用。通过实验测试、数值模拟和理论分析对平板的性能进行了评估。试验结果表明,与对照试件相比,加固板的极限荷载增加了11.1%至29.9%,修复板的极限荷载增加了19.3%至41.4%。修复板的刚度提高了117%,而峰值挠度降低了47%。此外,数值计算结果与试验结果具有较强的相关性,极限荷载偏差在12%以下,挠度偏差在8%以下,验证了所采用的非线性建模方法。最后,基于ACI 440.2R-17的理论计算结果与试验结果吻合较好,加固板的承载力预测值仅为2.2% ~ 7.1%,修复板的承载力预测值仅为2.2% ~ 14.2%。该研究证明了碳纤维布网格在恢复高温下钢筋混凝土板的力学性能方面的有效性。
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引用次数: 0
Mycelium biocomposites from spent coffee grounds, rice husk, and recycled paper for temporary eco-road guideposts: Microstructure-property relationships, fire resistance, and outdoor durability 用废咖啡渣、稻壳和再生纸制成的菌丝生物复合材料用于临时生态道路路标:微观结构-性能关系、防火性和户外耐久性
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-22 DOI: 10.1016/j.jcomc.2026.100699
Pimpet Sratong-on , Supaluk Prapan , Warangkana Chaithanee , Kanyarat Puttawongsakul , Sutep Joy-A-Ka
Mycelium biocomposites (MBCs) offer a sustainable, zero-waste alternative for non-structural construction materials. This study investigated the influence of substrate morphology on MBC properties by using two novel waste streams: fibrous recycled paper (RP) alone and a particulate co-substrate of high-content spent coffee grounds (SCG) mixed with rice husks (RH), mainly for non-structural construction components (road guidepost). Three compositions of MBCs were fabricated: (MBC/RP, MBC/SCG50-RH50, MBC/SCG80-RH20). Compression test, water absorption, and fire resistance performance were characterized alongside microstructural analyses via SEM and X-ray μCT. Experimental results disclosed that substrate morphology critically governs MBC performance. MBC/RP achieved the highest compressive strength (1.67 MPa) at high strain 0.58 mm/mm and an excellent V-0 fire rating due to dense mycelial entanglement with fibrous substrate and protective char layer formation. Conversely, MBC/SCG-RH groups exhibited lower strength (0.25–0.46 MPa) and fire resistance. Nevertheless, MBC/SCG80-RH20 achieved the highest stiffness (2.41 MPa) and exhibited brittle behavior, linked to SCG-RH particle interlocking that created a closed-pore structure (58.27–61.61 % porosity) and significantly lower water uptake (130 %) than open-pored MBC/RP (272 % water uptake and 52.87 % porosity). Accordingly, MBC/SCG-RH groups are better suited for biodegradable packaging while MBC/RP was the only candidate satisfying non-structural construction materials specifications. Despite susceptible to high moisture, MBC/RP maintained structural integrity in dry environments, demonstrating a functional lifespan exceeding three months. The practical feasibility was validated by successfully fabricating an initial 1:4 scale MBC/RP road guidepost prototype. These findings confirm the potential of tailoring waste resources to meet mechanical, fire performance, and degradability for non-load-bearing outdoor applications.
菌丝体生物复合材料(MBCs)为非结构建筑材料提供了一种可持续的、零浪费的替代品。本研究通过两种新型废物流:单独的纤维再生纸(RP)和高含量废咖啡渣(SCG)混合稻壳(RH)的颗粒共基质,研究了基质形态对MBC性能的影响,主要用于非结构建筑部件(道路路标)。制备了MBC/RP、MBC/SCG50-RH50、MBC/SCG80-RH20三种复合材料。通过扫描电镜(SEM)和x射线μCT (X-ray μCT)对材料的压缩性能、吸水性能和耐火性能进行了表征。实验结果表明,衬底形态对MBC性能有重要影响。MBC/RP在高应变0.58 mm/mm时获得了最高的抗压强度(1.67 MPa)和优异的V-0防火等级,这是由于菌丝体与纤维基体紧密缠绕和形成保护性炭层。相反,MBC/SCG-RH组强度较低(0.25 ~ 0.46 MPa),耐火性较低。然而,MBC/SCG80-RH20获得了最高的刚度(2.41 MPa),并表现出脆性行为,这与SCG-RH颗粒互锁有关,形成了封闭孔隙结构(58.27 - 61.61%孔隙率),吸水率(130%)明显低于开放孔隙的MBC/RP(吸水率为272 %,孔隙率为52.87%)。因此,MBC/SCG-RH基团更适合生物降解包装,而MBC/RP是唯一满足非结构建筑材料规格的候选材料。尽管MBC/RP易受高湿度影响,但在干燥环境中仍能保持结构完整性,其使用寿命超过3个月。通过成功制作1:4比例的MBC/RP道路路标原型,验证了实际可行性。这些发现证实了调整废物资源以满足非承重户外应用的机械、防火性能和可降解性的潜力。
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引用次数: 0
Why selected autoclave-cured Double–Double laminates are particular prone to warpage 为什么选择蒸压固化的双层板特别容易翘曲
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-22 DOI: 10.1016/j.jcomc.2026.100701
Erik Kappel , Ronald Klomp
Double–Double (DD) laminates provide unique design and manufacturing opportunities. This makes them a promising challenger for conventional laminates used in aerospace composite parts today. DD laminates benefit from an effect denoted as ’homogenization’, which leads to a mechanical behavior known from orthotropic laminates, without complex coupling effects, although DD laminates have asymmetric ply-stacking sequences. Manufacturing aspects and particularly the topic of process-induced distortions (PID) have attracted little attention in DD context. The present article is dedicated to this topic. It outlines why some DD laminates show warpage and twist after a typical 180°C curing process, while others remain almost flat. Hence, the article provides practical guidance for selecting building-block stacking sequences, which induce minimum warpage.
双双(DD)层压板提供了独特的设计和制造机会。这使它们成为当今航空航天复合材料部件中使用的传统层压板的有希望的挑战者。DD层压板受益于“均质化”效应,这导致了正交异性层压板的机械行为,没有复杂的耦合效应,尽管DD层压板具有不对称的层叠顺序。制造方面,特别是过程引起的扭曲(PID)的主题在DD环境中很少受到关注。本文专门讨论这个主题。它概述了为什么一些DD层压板在典型的180°C固化过程后显示翘曲和扭曲,而其他层压板几乎保持平坦。因此,本文为选择能产生最小翘曲的砌块堆叠顺序提供了实用的指导。
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引用次数: 0
Damage mechanisms of adhesively bonded joints of thin tow-based discontinuous composites 薄束基不连续复合材料粘结接头损伤机理研究
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-02 DOI: 10.1016/j.jcomc.2025.100690
Ioannis Katsivalis , Rosemere de Araujo Alves Lima , Florence Moreau , Leif E. Asp , Sofia Teixeira de Freitas
Tow-Based Discontinuous Composites (TBDCs) are a new class of composite materials that combine high strength and stiffness with in-plane isotropy making them of interest in high-end structural applications. Despite their potential, efficient connection methods are currently lacking and the adhesive bonding behaviour of TBDC structures remains unexplored. This work, therefore, seeks to address this gap by analysing the quasi-static performance of TBDC adhesive joints under mode I loading condition. Double Cantilever Beam (DCB) tests were performed using two adhesives with contrasting toughness levels: a moderate (∼600 J/m 2) and a high toughness adhesive (> 2400 J/m2). When a moderate-toughness adhesive was used, a combination of cohesive failure and composite damage was observed, with only a small scatter in the experimental results. In contrast, the use of the high-toughness adhesive led to a shift in damage mechanisms towards the composite micro-architecture, resulting in fracture toughness values in the region of 800 J/m2, with a larger experimental scatter. Acoustic Emission analysis identified matrix cracking and fibre/matrix debonding as the dominant damage mechanisms. These findings were validated by the post-mortem fractography analysis via Scanning Electron Microscopy. This work therefore provides the first detailed analysis of the damage mechanism in adhesively bonded TBDCs, which have potential in aerospace and automotive applications.
双基不连续复合材料(TBDCs)是一类新型复合材料,它结合了高强度、高刚度和面内各向同性,使其在高端结构应用中备受关注。尽管具有潜力,但目前缺乏有效的连接方法,TBDC结构的粘接行为仍未被探索。因此,本研究试图通过分析TBDC粘接接头在I型加载条件下的准静态性能来解决这一差距。双悬臂梁(DCB)测试使用两种具有不同韧性水平的粘合剂进行:中等(~ 600 J/m2)和高韧性粘合剂(> 2400 J/m2)。当使用中韧性粘结剂时,观察到粘结破坏和复合损伤的结合,实验结果只有较小的分散。相比之下,使用高韧性胶粘剂导致损伤机制向复合材料微结构转变,导致断裂韧性值在800 J/m2附近,具有较大的实验散点。声发射分析表明,基体开裂和纤维/基体脱粘是主要的损伤机制。这些发现通过扫描电子显微镜的尸检断口分析得到了证实。因此,这项工作首次详细分析了粘接tbdc的损伤机制,tbdc在航空航天和汽车应用中具有潜力。
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引用次数: 0
Laser based surface texturing and PA6 powder interlayering for joining enhancement of DP600/PA6GF47 hybrid joints via induction welding 激光表面织构和PA6粉末夹层增强DP600/PA6GF47混合接头的感应焊连接
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-01 DOI: 10.1016/j.jcomc.2025.100693
K. Boukhadra , Z. Jendli , J-C. Walrick , R. Zouaghi , A. Kouadri-Henni
This study investigates a novel approach combining laser surface microtexturing with PA6 powder interlayering to enhance the joining performance of DP600 steel/PA6GF47 thermoplastic composite hybrid joints via induction welding. Four joining conditions were evaluated: no texture-no powder (NT-NP), no texture-powder (NT-P), texture-no powder (T-NP), and texture-powder (T-P). Laser texturing parameters were optimized to create controlled micro-groove patterns with uniform depth and periodicity on DP600 steel surface. A thin PA6 powder layer was applied at the bonding interface prior to induction welding. Mechanical testing revealed that the combined texture-powder (T-P) configuration achieved the highest shear strength of 19,5 MPa, representing a 170% improvement over untreated joints (7,2 MPa). Microscopic analysis demonstrated that the synergistic effect of laser texturing and powder interlayering promotes complete polymer infiltration into surface microstructures, creating robust mechanical interlocking. Thermal analysis confirmed optimal processing temperatures for PA6 melting without degradation. The fracture mode shifted from interfacial failure to mixed-mode failure with fibre pull-out, indicating superior metal-composite bonding. This integrated approach offers a promising solution for lightweight structural assemblies in automotive and aerospace applications.
采用激光表面微织构与PA6粉末间层相结合的方法提高DP600钢/PA6GF47热塑性复合材料复合接头的感应焊连接性能。评估了四种连接条件:无纹理-无粉末(NT-NP)、无纹理-无粉末(NT-P)、纹理-无粉末(T-NP)和纹理-粉末(T-P)。通过优化激光变形参数,在DP600钢表面形成深度均匀、周期均匀的可控微槽图案。在感应焊前,在焊接界面处涂上一层薄薄的PA6粉末层。力学测试表明,结合织构-粉末(T-P)结构达到了最高的抗剪强度19.5 MPa,比未经处理的接头(7.2 MPa)提高了170%。微观分析表明,激光织构和粉末层间的协同效应促进聚合物完全渗透到表面微结构中,产生强大的机械联锁。热分析确定了PA6熔融无降解的最佳加工温度。断裂模式由界面破坏转变为纤维拔出的混合模式破坏,表明金属-复合材料结合良好。这种集成方法为汽车和航空航天应用中的轻量化结构组件提供了一种有前途的解决方案。
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引用次数: 0
Probabilistic integrity assessment of rehabilitated cracked polygonal tubes: Implications from FEA and multi-parameter sensitivity analysis 修复裂纹多边形管的概率完整性评估:来自有限元分析和多参数敏感性分析的启示
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-17 DOI: 10.1016/j.jcomc.2026.100697
Kiarash Alidadi, Hadi Eskandari
The present study examines the fracture reliability and efficiency of reinforced cracked tubes, and provides a comprehensive probabilistic integrity assessment of cracked polygonal tubes, moving beyond traditional circular geometries. The most common of mechanical damages in pipes is dents, gouges, cracks and scratches, which severely threaten structural integrity. However, while these forms of mechanical damage are widely detected in polygonal pipes, there is a notable lack of research focusing on their behavior and repair in polygonal tube geometries. To this end, a three-dimensional finite element model (FEM), incorporating extended FEM (XFEM) for crack growth analysis, was developed to estimate stress intensity factors (SIFs) and analyze crack propagation in repaired metallic tubes with surface cracks. A novel integration of Monte Carlo simulations with surrogate modeling based on regression analysis enabled efficient and accurate evaluation of probabilistic failure scenarios and uncertainties. The sensitivity and impact of key parameters, including crack geometry, crack orientation angle, axial tensile pressure, stiffener thickness, and cross-sectional polygonality, were analyzed using Sobol-based global sensitivity analysis. Results indicated that circular cross-sections and thicker reinforcements significantly increased the fracture resistance, and crack orientation was the most influential uncertainty. In addition, composite sleeves demonstrated a sound reduction in SIFs from 1.05 (unrepaired) to 0.33 (repaired) for triangular tubes and from 0.98 (unrepaired) to 0.29 (repaired) for rectangular tubes, whereas the circular tubes showed a decrease from 0.89 to 0.28). from 1.05 to 0.33 in the triangular section. Concurrently, the probability of failure before repair was 8.9 % for rectangular tubes, 6.2 % for triangular tubes, and 3.7 % for circular tubes; after composite repair, these values were substantially reduced to 1.1 %, 0.7 %, and 0.3 %, respectively. These results clearly demonstrate a significant improvement in structural reliability across all tube geometries. The explicit investigation of polygonal cross-sectional effects on fracture mechanics and repair efficiency represents a significant advancement over prior works focused solely on cylindrical tubes. This research highlights the necessity of including axial load scenarios in future design codes and repair watermarks. Suggestions include prioritizing crack angle management, robust composite repairs, and targeting inspections on identified sensitivities to improve tube safety and reliability.
本研究考察了加固裂纹管的断裂可靠性和效率,并提供了一个全面的裂纹多边形管的概率完整性评估,超越了传统的圆形几何形状。管道中最常见的机械损伤是凹痕、沟槽、裂缝和划痕,严重威胁到结构的完整性。然而,尽管这些形式的机械损伤在多边形管道中被广泛检测到,但在多边形管道几何结构中却缺乏对其行为和修复的研究。为此,建立了一种三维有限元模型(FEM),结合扩展有限元法(XFEM)进行裂纹扩展分析,用于估算带有表面裂纹的修复金属管的应力强度因子(SIFs)和裂纹扩展分析。蒙特卡罗模拟与基于回归分析的代理建模的新颖集成使得对概率故障场景和不确定性进行有效和准确的评估。采用基于sobol的全局灵敏度分析方法,对裂纹几何形状、裂纹取向角、轴向拉伸压力、加强筋厚度和截面多边形等关键参数的灵敏度和影响进行了分析。结果表明,圆形截面和较厚的钢筋显著提高了材料的抗断裂能力,其中裂纹取向是影响最大的不确定性因素。此外,复合套管显示,三角形管的SIFs从1.05(未修复)降至0.33(修复),矩形管的SIFs从0.98(未修复)降至0.29(修复),而圆形管的SIFs从0.89降至0.28。三角截面从1.05到0.33。同时,矩形管的修复前故障概率为8.9%,三角形管为6.2%,圆形管为3.7%;复合修复后,这些值分别大幅降低至1.1%、0.7%和0.3%。这些结果清楚地表明,在所有管的结构可靠性显著提高。明确研究多边形截面对断裂力学和修复效率的影响,与之前只关注圆柱形管的工作相比,是一项重大进步。这项研究强调了在未来的设计规范和修复水印中纳入轴向荷载情景的必要性。建议包括优先考虑裂纹角度管理,稳健的复合材料修复,以及针对已识别的敏感性进行针对性检查,以提高管道的安全性和可靠性。
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引用次数: 0
Analytical and numerical modelling of in-situ processing, mechanical performances and applications in automated fibre placement (AFP) – A review 原位加工、机械性能和自动纤维铺放(AFP)应用的分析和数值模拟综述
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-02-09 DOI: 10.1016/j.jcomc.2026.100707
Changze Sun , Vaibhav Phadnis , Alireza Moradi , Jin Zhou , Mohamed Nasr Saleh , Zhongwei Guan
Automated Fibre Placement (AFP) is a widely adopted composite manufacturing process in the aerospace, automotive, and pressure vessel industries. Over the past 30 years, the process has experienced significant advancements, with analytical in-situ process modelling and finite element (FE) simulations remaining key areas of research for current and future development. This review highlights various modelling and simulation approaches used to assess the mechanical performance of AFP-manufactured products across different applications. Additionally, it explores fundamental research on the effects of defects and in-situ processing parameters on AFP. It also reviews newly developed machine learning techniques applied in this field.
自动纤维铺放(AFP)是一种广泛应用于航空航天、汽车和压力容器行业的复合材料制造工艺。在过去的30年里,该过程经历了重大的进步,分析原位过程建模和有限元(FE)模拟仍然是当前和未来发展的关键研究领域。这篇综述强调了用于评估不同应用中afp制造产品的机械性能的各种建模和仿真方法。此外,还对缺陷和原位加工参数对AFP的影响进行了基础研究。它还回顾了新开发的机器学习技术在该领域的应用。
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引用次数: 0
Multiscale mechanical property prediction of unidirectional fiber-reinforced composites containing resin-deficient defects 含树脂缺陷的单向纤维增强复合材料多尺度力学性能预测
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-01-29 DOI: 10.1016/j.jcomc.2026.100704
Mingxuan Li , Yaosheng Liang , Zhibo Duan , Xinwei Lin , Xiaolei Zhu
A prediction model for mechanical property of composites with resin-deficient defects was established. Based on the homogenization theory, the characteristic parameters (volume fraction) of the resin-deficient defects were introduced into the Chamis equation, and the equivalent mechanical property solutions of these composites were deduced. In this way, the prediction models for the mechanical properties of composites with resin-deficient defects were developed, and the theoretical calculation were compared with the simulation data and the reported testing data. The maximum prediction errors of elasticity parameter and strength parameter are <9% and under 12%, respectively, and the errors from the experimental data are below 4%. With the model above, accurately forecasting the mechanical properties of composites with resin-deficient defects is highly feasible. The transverse elastic modulus and shear modulus are more sensitive to the resin-deficient defects in the composites. Even if the content of resin-deficient defects is small, the defects will remarkably influence the transverse tensile and shear strengths. The general changing trend of elasticity and strength parameters drops with the rising level of resin-deficient defects.
建立了含树脂缺陷复合材料力学性能的预测模型。基于均质化理论,将树脂缺陷的特征参数(体积分数)引入到Chamis方程中,推导出复合材料的等效力学性能解。在此基础上,建立了含树脂缺陷复合材料力学性能的预测模型,并将理论计算结果与模拟数据和试验报告数据进行了对比。弹性参数和强度参数的最大预测误差分别在9%和12%以下,来自实验数据的误差在4%以下。利用上述模型,准确预测含树脂缺陷的复合材料的力学性能是非常可行的。横向弹性模量和剪切模量对复合材料中缺乏树脂的缺陷更为敏感。即使缺乏树脂的缺陷含量很少,缺陷也会显著影响横向拉伸和剪切强度。弹性和强度参数的总体变化趋势随着缺树脂缺陷程度的升高而下降。
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引用次数: 0
Corrigendum to: Seismic rehabilitation of flexure-damaged RC shear walls using a hybrid UHPC–FRP composites with EBROG-installed strips and FRP anchors [Journal of Composite Part C: Open Access, Volume 18 (2025), Article 100665] 使用混合UHPC-FRP复合材料和ebrog安装条和FRP锚杆对受弯损伤的RC剪力墙进行地震修复[复合材料学报C部分:开放获取,第18卷(2025),第100665条]
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2025-12-09 DOI: 10.1016/j.jcomc.2025.100686
Mehdi Khorasani, Davood Mostofinejad, Ali MohammadSalehi
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引用次数: 0
Design, modeling, and performance analysis of novel mechanically adaptive 2-1-2-type piezoelectric composite structures 新型机械自适应2-1-2型压电复合材料结构的设计、建模与性能分析
IF 7 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-03-01 Epub Date: 2026-02-06 DOI: 10.1016/j.jcomc.2026.100709
Jinying Zhang , Jiacheng Wang , Zhongwei Gao , Jiaxing Yang , Jialin Chen , Bingnan Wang , Ruiheng Zhang , Shuai Xu , Chong Zhao , Chao Zhong , Lei Qin
Flexible ultrasonic transducers are important for wearable medical imaging and therapeutic applications, yet combining high electromechanical performance with structural conformity and array uniformity remains difficult. Here, a 2-1-2-type piezoelectric composite consisting of PZT-4, epoxy resin, and silicone rubber is prepared through a monolithic dice-fill technique. A series-parallel equivalent model is employed to guide the structural optimization of the composite. Based on the theoretical analysis, representative samples with ceramic volume fractions of vc = 50 % and 60 % and a substrate volume fraction of vp = 20 % are selected for fabrication and experimental validation. These composites exhibit high-purity thickness vibration, a thickness electromechanical coupling coefficient (kt) of 0.62, and an acoustic impedance (Z) of 9.41 MRayl, indicating efficient energy conversion and favorable acoustic matching. The composite sustains a maximum tensile load close to 20 N and endures 400 cycles under a 5 N cyclic load without performance degradation. Resonance characteristics remain stable from 20°C to 60°C, showing strong fatigue and thermal stability for long-term wearable use. The fabricated arrays display high inter-element uniformity, with relative mean deviation (RMD) below 1 % and maximum deviation ratio (MDR) below 3 %. These results confirm the 2-1-2 composite as a promising material platform for conformal ultrasonic imaging and wearable therapeutic ultrasound systems.
柔性超声换能器在可穿戴医学成像和治疗应用中非常重要,但将高机电性能与结构一致性和阵列均匀性相结合仍然是困难的。本文通过单片填片技术制备了由PZT-4、环氧树脂和硅橡胶组成的2-1-2型压电复合材料。采用串并联等效模型指导复合材料的结构优化。在理论分析的基础上,选取陶瓷体积分数vc = 50%和60%、衬底体积分数vp = 20%的代表性样品进行制备和实验验证。这些复合材料具有高纯度的厚度振动,厚度机电耦合系数(kt)为0.62,声阻抗(Z)为9.41 MRayl,表明了高效的能量转换和良好的声学匹配。该复合材料可承受接近20牛的最大拉伸载荷,在5牛的循环载荷下可承受400次循环而性能不下降。共振特性在20°C至60°C范围内保持稳定,具有较强的疲劳和热稳定性,适合长期穿戴使用。制备的阵列具有较高的元件间均匀性,相对平均偏差(RMD)小于1%,最大偏差比(MDR)小于3%。这些结果证实了2-1-2复合材料作为适形超声成像和可穿戴治疗超声系统的有前途的材料平台。
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Composites Part C Open Access
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