Pub Date : 2026-01-01DOI: 10.1016/j.jcomc.2025.100693
K. Boukhadra , Z. Jendli , J-C. Walrick , R. Zouaghi , A. Kouadri-Henni
This study investigates a novel approach combining laser surface microtexturing with PA6 powder interlayering to enhance the joining performance of DP600 steel/PA6GF47 thermoplastic composite hybrid joints via induction welding. Four joining conditions were evaluated: no texture-no powder (NT-NP), no texture-powder (NT-P), texture-no powder (T-NP), and texture-powder (T-P). Laser texturing parameters were optimized to create controlled micro-groove patterns with uniform depth and periodicity on DP600 steel surface. A thin PA6 powder layer was applied at the bonding interface prior to induction welding. Mechanical testing revealed that the combined texture-powder (T-P) configuration achieved the highest shear strength of 19,5 MPa, representing a 170% improvement over untreated joints (7,2 MPa). Microscopic analysis demonstrated that the synergistic effect of laser texturing and powder interlayering promotes complete polymer infiltration into surface microstructures, creating robust mechanical interlocking. Thermal analysis confirmed optimal processing temperatures for PA6 melting without degradation. The fracture mode shifted from interfacial failure to mixed-mode failure with fibre pull-out, indicating superior metal-composite bonding. This integrated approach offers a promising solution for lightweight structural assemblies in automotive and aerospace applications.
{"title":"Laser based surface texturing and PA6 powder interlayering for joining enhancement of DP600/PA6GF47 hybrid joints via induction welding","authors":"K. Boukhadra , Z. Jendli , J-C. Walrick , R. Zouaghi , A. Kouadri-Henni","doi":"10.1016/j.jcomc.2025.100693","DOIUrl":"10.1016/j.jcomc.2025.100693","url":null,"abstract":"<div><div>This study investigates a novel approach combining laser surface microtexturing with PA6 powder interlayering to enhance the joining performance of DP600 steel/PA6GF47 thermoplastic composite hybrid joints via induction welding. Four joining conditions were evaluated: no texture-no powder (NT-NP), no texture-powder (NT-P), texture-no powder (T-NP), and texture-powder (T-P). Laser texturing parameters were optimized to create controlled micro-groove patterns with uniform depth and periodicity on DP600 steel surface. A thin PA6 powder layer was applied at the bonding interface prior to induction welding. Mechanical testing revealed that the combined texture-powder (T-P) configuration achieved the highest shear strength of 19,5 MPa, representing a 170% improvement over untreated joints (7,2 MPa). Microscopic analysis demonstrated that the synergistic effect of laser texturing and powder interlayering promotes complete polymer infiltration into surface microstructures, creating robust mechanical interlocking. Thermal analysis confirmed optimal processing temperatures for PA6 melting without degradation. The fracture mode shifted from interfacial failure to mixed-mode failure with fibre pull-out, indicating superior metal-composite bonding. This integrated approach offers a promising solution for lightweight structural assemblies in automotive and aerospace applications.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"19 ","pages":"Article 100693"},"PeriodicalIF":7.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145925592","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A study on the processability and physical and mechanical properties of different thermoplastic-based green nanocomposite materials for applications in injection processes is presented: commercial high-density polyethylene acting as the polymeric matrix and high contents of two types of modified nanolignins serving as bio-based fillers. It is a novel procedure to obtain good dispersibility of high loadings of bio-fillers in polyethylene which is difficult to achieve according to literature. The inclusion of green fillers brings property enhancements that are normally seen with expensive nanofillers like carbon nanotubes or graphene: improvement of mechanical properties while keeping good thermal stability and antioxidant properties has been obtained. To compare the effect of the inclusion of the two different nanofillers at 15, 25 and 35 % wt loadings on the characteristics of polyethylene, physical, mechanical, and morphological tests were performed. Injection pellets were fabricated and used to fabricate coupons to evaluate the mechanical features by performing both flexural and tensile tests. Remarkable enhancements (up to 60 % with respect to the neat polymer) of certain mechanical properties were observed for composites with 35 % wt loading of nanofillers. Moreover, investigating the effect of the bio-based nanolignins inclusion at high loadings on both crystallization and melting temperature suggested the robust thermal stability of the presented composites. As nanolignin is a renewable filler-type, it will bring properties like low-cost, low toxicity and partially replace petroleum-based stabilizers or other additives. Polyethylene with nanolignin becomes a “partially bio-based” high-performance material without changing the polymer backbone.
{"title":"Improved properties of high-density polyethylene by integrating high content of bio-fillers based on green nanolignin for applications in plastic industry","authors":"Olalla. Sanchez-Sobrado , Alexander F. Tiniakos , Rebeca. Abalde , Marisol. Rivas , Alexios. Grigoropoulos , Angeliki. Nikolaou , Alexandros. Zoikis-Karathanasis , Ioanna. Deligkiozi , Ricardo. Losada","doi":"10.1016/j.jcomc.2025.100688","DOIUrl":"10.1016/j.jcomc.2025.100688","url":null,"abstract":"<div><div>A study on the processability and physical and mechanical properties of different thermoplastic-based green nanocomposite materials for applications in injection processes is presented: commercial high-density polyethylene acting as the polymeric matrix and high contents of two types of modified nanolignins serving as bio-based fillers. It is a novel procedure to obtain good dispersibility of high loadings of bio-fillers in polyethylene which is difficult to achieve according to literature. The inclusion of green fillers brings property enhancements that are normally seen with expensive nanofillers like carbon nanotubes or graphene: improvement of mechanical properties while keeping good thermal stability and antioxidant properties has been obtained. To compare the effect of the inclusion of the two different nanofillers at 15, 25 and 35 % wt loadings on the characteristics of polyethylene, physical, mechanical, and morphological tests were performed. Injection pellets were fabricated and used to fabricate coupons to evaluate the mechanical features by performing both flexural and tensile tests. Remarkable enhancements (up to 60 % with respect to the neat polymer) of certain mechanical properties were observed for composites with 35 % wt loading of nanofillers. Moreover, investigating the effect of the bio-based nanolignins inclusion at high loadings on both crystallization and melting temperature suggested the robust thermal stability of the presented composites. As nanolignin is a renewable filler-type, it will bring properties like low-cost, low toxicity and partially replace petroleum-based stabilizers or other additives. Polyethylene with nanolignin becomes a “partially bio-based” high-performance material without changing the polymer backbone.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"19 ","pages":"Article 100688"},"PeriodicalIF":7.0,"publicationDate":"2025-12-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145791020","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-08DOI: 10.1016/j.jcomc.2025.100687
Diana Rose R. Coronado , Wei-Hsin Chen , Aristotle T. Ubando
Additive manufacturing has emerged as a promising technology in the manufacturing sector. However, challenges in achieving the desired thermal and mechanical performance often result in reliance on fossil-based fillers. Biochar, a carbon-rich material derived from agricultural waste, has gained attention as an eco-friendly additive. Factors influencing the performance of biochar-reinforced polymer composite from conventional manufacturing were obtained and investigated in biochar-reinforced 3D printing filaments. With a relatively new research area, this review synthesizes recent progress and pioneering studies on applying lignocellulosic biochar for 3D printing filament for material extrusion. The parameters identified include biochar feedstock type, production method, loading level, and compatibilizers. Biochar produced at lower temperatures (<500.0 °C) enhances mechanical strength, while higher temperatures (>700.0 °C) improve thermal resistance. Successful biochar loading for 3D printing filament ranges from 0.1 to 0.6 wt% for fruit by-products biochar and up to 50 wt% for wood-derived biochar, with tensile strength, flexural strength, and modulus improved by up to 60.0 %, 82 % and 175 %, respectively. Biochar also enhances interfacial bonding with a compatibilizer, with successful biochar loading increased from 0.6 wt% to 1.0 wt%. This review also explores the broader role of biochar-reinforced 3D printing filaments in advancing a circular and carbon-neutral economy, addressing the 6 “R”s of sustainability, alongside economic considerations, including cost-effectiveness and market potential. The discussion highlights the commercial viability of biochar as a filler and its potential to support sustainable, low-impact manufacturing, positioning it as a valuable solution in the transition toward greener production systems.
{"title":"Advancements in biochar-reinforced 3D printing filaments for material extrusion: A review on material performance, sustainability, and circular economy","authors":"Diana Rose R. Coronado , Wei-Hsin Chen , Aristotle T. Ubando","doi":"10.1016/j.jcomc.2025.100687","DOIUrl":"10.1016/j.jcomc.2025.100687","url":null,"abstract":"<div><div>Additive manufacturing has emerged as a promising technology in the manufacturing sector. However, challenges in achieving the desired thermal and mechanical performance often result in reliance on fossil-based fillers. Biochar, a carbon-rich material derived from agricultural waste, has gained attention as an eco-friendly additive. Factors influencing the performance of biochar-reinforced polymer composite from conventional manufacturing were obtained and investigated in biochar-reinforced 3D printing filaments. With a relatively new research area, this review synthesizes recent progress and pioneering studies on applying lignocellulosic biochar for 3D printing filament for material extrusion. The parameters identified include biochar feedstock type, production method, loading level, and compatibilizers. Biochar produced at lower temperatures (<500.0 °C) enhances mechanical strength, while higher temperatures (>700.0 °C) improve thermal resistance. Successful biochar loading for 3D printing filament ranges from 0.1 to 0.6 wt% for fruit by-products biochar and up to 50 wt% for wood-derived biochar, with tensile strength, flexural strength, and modulus improved by up to 60.0 %, 82 % and 175 %, respectively. Biochar also enhances interfacial bonding with a compatibilizer, with successful biochar loading increased from 0.6 wt% to 1.0 wt%. This review also explores the broader role of biochar-reinforced 3D printing filaments in advancing a circular and carbon-neutral economy, addressing the 6 “R”s of sustainability, alongside economic considerations, including cost-effectiveness and market potential. The discussion highlights the commercial viability of biochar as a filler and its potential to support sustainable, low-impact manufacturing, positioning it as a valuable solution in the transition toward greener production systems.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"19 ","pages":"Article 100687"},"PeriodicalIF":7.0,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145791022","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-25DOI: 10.1016/j.jcomc.2025.100685
Giulia Pelliccia, Roberto Naboni
This study introduces a fully bio-based functionally graded composite developed from pine processing waste to enable structural and optical performance control in architectural components. Rosin, beeswax, and sawdust were combined in defined ratios to produce stratified composites exhibiting spatially tunable stiffness and translucency. Mechanical characterisation showed a progressive increase in tensile strength from 1.21 to 2.89 MPa and compressive strength from 9.19 to 39.27 MPa with increasing sawdust content (0–60 wt%), accompanied by a corresponding decrease in light transmittance. Mix-specific calibration of CNC milling parameters ensured dimensional precision and defect-free surfaces across gradients. These data informed a voxel-based computational workflow coupling material composition with adaptive machining parameters to achieve local control of mechanical and optical behaviour within a single artefact. A graded tile demonstrator validated the framework, demonstrating continuous variation in stiffness and translucency through depth-controlled fabrication. The work establishes a reproducible pathway linking bio-composite formulation, digital design, and adaptive manufacturing, advancing wood-waste upcycling toward performance-driven applications in sustainable architecture.
{"title":"LayGrade: Design and fabrication of a layer-graded bio-based composite from wood waste","authors":"Giulia Pelliccia, Roberto Naboni","doi":"10.1016/j.jcomc.2025.100685","DOIUrl":"10.1016/j.jcomc.2025.100685","url":null,"abstract":"<div><div>This study introduces a fully bio-based functionally graded composite developed from pine processing waste to enable structural and optical performance control in architectural components. Rosin, beeswax, and sawdust were combined in defined ratios to produce stratified composites exhibiting spatially tunable stiffness and translucency. Mechanical characterisation showed a progressive increase in tensile strength from 1.21 to 2.89 MPa and compressive strength from 9.19 to 39.27 MPa with increasing sawdust content (0–60 wt%), accompanied by a corresponding decrease in light transmittance. Mix-specific calibration of CNC milling parameters ensured dimensional precision and defect-free surfaces across gradients. These data informed a voxel-based computational workflow coupling material composition with adaptive machining parameters to achieve local control of mechanical and optical behaviour within a single artefact. A graded tile demonstrator validated the framework, demonstrating continuous variation in stiffness and translucency through depth-controlled fabrication. The work establishes a reproducible pathway linking bio-composite formulation, digital design, and adaptive manufacturing, advancing wood-waste upcycling toward performance-driven applications in sustainable architecture.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"19 ","pages":"Article 100685"},"PeriodicalIF":7.0,"publicationDate":"2025-11-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145651783","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-01DOI: 10.1016/j.jcomc.2025.100676
Abdullah Iftikhar , Allan Manalo , Zaneta Senselova , Wahid Ferdous , Mazhar Peerzada , Hannah Seligmann , Kate Nguyen , Brahim Benmokrane
This study evaluated the durability of glass fibre composites prepared using bio-epoxy, vinyl ester and epoxy resin when exposed to a simulated hygrothermal environment. Initially, glass fibre yarns, resins and single yarn composites were exposed to 60oC at 98% relative humidity for up to 3000 h. This was followed by the thermal (DSC), chemical (FTIR), tensile and interfacial shear strength characterization, and the morphological observations under the scanning electron microscope. Results revealed that the resin types significantly influenced the durability of glass fibre yarn composites. Bio-epoxy and vinyl ester resin exhibited thermal stability after exposure to a hygrothermal environment for 3000 h, with an increment of 19oC in the glass transition temperature of epoxy because of the additional cross-linking of the polymeric chain. FTIR spectra reveal that bio-epoxy was chemically stable, while epoxy and vinyl ester resin have undergone chemical degradation because of hydrolysis. The tensile strength of fibre yarn was decreased by 37% because of blistering at the fibre surface, while a reduction of 22%, 10%, and 20% was observed for epoxy, bio-epoxy, and vinyl ester, respectively. Furthermore, the interfacial shear strength was reduced by 15%, 6%, and 25% for epoxy, bio-epoxy, and vinyl ester composites, respectively. Despite the Tg increase, hydrolytic chain scission and damage at the interface reduced the mechanical strength of epoxy. Analytical Hierarchy Process revealed that bio-epoxy resin performed best under hygrothermal conditions when mechanical properties were a priority, whereas vinyl ester resin performed best if physical or thermal properties were most important.
{"title":"Effects of resin types on the durability of single yarn polymer composites exposed to hygrothermal environment","authors":"Abdullah Iftikhar , Allan Manalo , Zaneta Senselova , Wahid Ferdous , Mazhar Peerzada , Hannah Seligmann , Kate Nguyen , Brahim Benmokrane","doi":"10.1016/j.jcomc.2025.100676","DOIUrl":"10.1016/j.jcomc.2025.100676","url":null,"abstract":"<div><div>This study evaluated the durability of glass fibre composites prepared using bio-epoxy, vinyl ester and epoxy resin when exposed to a simulated hygrothermal environment. Initially, glass fibre yarns, resins and single yarn composites were exposed to 60oC at 98% relative humidity for up to 3000 h. This was followed by the thermal (DSC), chemical (FTIR), tensile and interfacial shear strength characterization, and the morphological observations under the scanning electron microscope. Results revealed that the resin types significantly influenced the durability of glass fibre yarn composites. Bio-epoxy and vinyl ester resin exhibited thermal stability after exposure to a hygrothermal environment for 3000 h, with an increment of 19oC in the glass transition temperature of epoxy because of the additional cross-linking of the polymeric chain. FTIR spectra reveal that bio-epoxy was chemically stable, while epoxy and vinyl ester resin have undergone chemical degradation because of hydrolysis. The tensile strength of fibre yarn was decreased by 37% because of blistering at the fibre surface, while a reduction of 22%, 10%, and 20% was observed for epoxy, bio-epoxy, and vinyl ester, respectively. Furthermore, the interfacial shear strength was reduced by 15%, 6%, and 25% for epoxy, bio-epoxy, and vinyl ester composites, respectively. Despite the Tg increase, hydrolytic chain scission and damage at the interface reduced the mechanical strength of epoxy. Analytical Hierarchy Process revealed that bio-epoxy resin performed best under hygrothermal conditions when mechanical properties were a priority, whereas vinyl ester resin performed best if physical or thermal properties were most important.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100676"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145465566","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The increasing use of fiber-reinforced polymer (FRP) bars as internal reinforcement offers a corrosion-resistant and lightweight alternative to steel in concrete structures; however, their linear-elastic behavior often limits ductility and crack control. To address this challenge, the combination of FRP reinforcement with advanced and sustainable concrete types such as fiber-reinforced and alkali-activated concretes, has emerged as a promising yet underexplored solution. This study investigates the flexural behavior of beams made from four concrete types: Portland Cement Concrete (PCC), Alkali-Activated Concrete (AAC), Fiber-Reinforced Concrete (FRC), and Fiber-Reinforced Alkali-Activated Concrete (FRAAC), all reinforced with Glass FRP (GFRP) bars. A detailed nonlinear finite element model was developed using ABAQUS software, employing 3D solid (C3D8R) elements for concrete and truss (T3D2) elements for FRP bars with embedded-region constraints. The Concrete Damaged Plasticity (CDP) model simulated concrete behavior, while FRP reinforcement was modeled as linear-elastic up to rupture. The model was calibrated and validated against experimental results, achieving high accuracy in predicting load–deflection responses and failure modes. A comprehensive parametric study of 224 simulations examined the influence of FRP type, reinforcement ratio, and beam depth. Results showed that CFRP bars yielded the highest load increase (up to 90%), while increasing tensile reinforcement ratio (0.5–3.28%) enhanced capacity by 11–132% and reduced deflection by 54%. Increasing beam depth (250–400 mm) improved load capacity by up to 172%, with compression reinforcement contributing less than 11%. The findings highlight the significance of integrating FRP reinforcement with sustainable fiber- and geopolymer-based concretes, demonstrating the capability of finite element analysis in optimizing hybrid high-performance structural systems.
{"title":"Parametric finite element analysis of flexural behavior in FRP-reinforced beams","authors":"M. Talha Junaid , Rouba Alzoubi , Aroob Alateyat , Samer Barakat","doi":"10.1016/j.jcomc.2025.100677","DOIUrl":"10.1016/j.jcomc.2025.100677","url":null,"abstract":"<div><div>The increasing use of fiber-reinforced polymer (FRP) bars as internal reinforcement offers a corrosion-resistant and lightweight alternative to steel in concrete structures; however, their linear-elastic behavior often limits ductility and crack control. To address this challenge, the combination of FRP reinforcement with advanced and sustainable concrete types such as fiber-reinforced and alkali-activated concretes, has emerged as a promising yet underexplored solution. This study investigates the flexural behavior of beams made from four concrete types: Portland Cement Concrete (PCC), Alkali-Activated Concrete (AAC), Fiber-Reinforced Concrete (FRC), and Fiber-Reinforced Alkali-Activated Concrete (FRAAC), all reinforced with Glass FRP (GFRP) bars. A detailed nonlinear finite element model was developed using ABAQUS software, employing 3D solid (C3D8R) elements for concrete and truss (T3D2) elements for FRP bars with embedded-region constraints. The Concrete Damaged Plasticity (CDP) model simulated concrete behavior, while FRP reinforcement was modeled as linear-elastic up to rupture. The model was calibrated and validated against experimental results, achieving high accuracy in predicting load–deflection responses and failure modes. A comprehensive parametric study of 224 simulations examined the influence of FRP type, reinforcement ratio, and beam depth. Results showed that CFRP bars yielded the highest load increase (up to 90%), while increasing tensile reinforcement ratio (0.5–3.28%) enhanced capacity by 11–132% and reduced deflection by 54%. Increasing beam depth (250–400 mm) improved load capacity by up to 172%, with compression reinforcement contributing less than 11%. The findings highlight the significance of integrating FRP reinforcement with sustainable fiber- and geopolymer-based concretes, demonstrating the capability of finite element analysis in optimizing hybrid high-performance structural systems.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100677"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145519456","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-01DOI: 10.1016/j.jcomc.2025.100679
Clara Penavayre , Joseph Fitoussi , Emmanuel Richaud , Philippe Papin , Jeremie Bouneb , Gilles Hochstetter , Mohammadali Shirinbayan
This paper presents a multi-scale experimental investigation into the damage mechanisms in carbon fiber-reinforced polyphthalamide (CF/PPA) composites subjected to hygrothermal aging. The study specifically targets their suitability for structural components in advanced hydrogen storage systems, such as Type V pressure vessels. Polyphthalamides (PPAs), as semi-aromatic polyamides, offer superior thermal stability, chemical resistance, and mechanical performance compared to conventional aliphatic polyamides, making them promising candidates for structural components exposed to harsh environments. In order to simulate more severe environmental exposure, accelerated hygrothermal aging tests were conducted at 50 °C in immersion. A range of microscopic to macroscopic characterization techniques were used to assess changes in mechanical performance and microstructural integrity. The analysis revealed that the CF/PPA composites retained good matrix ductility even after aging, indicating the resilience of the semi-aromatic polyamide matrix under hygrothermal stress. Multi-scale damage analysis has been performed on both unaged and aged samples at 50 °C for various aging times. The dominant damage mechanism identified was decohesion at the fiber/matrix interface, rather than bulk matrix degradation. This interfacial debonding has a significant impact on mechanical performance and is attributed to moisture-induced weakening of interfacial interactions. These findings emphasize the potential of CF/PPA composites for use in high-performance hydrogen storage applications, while highlighting the critical need for interface-tailored designs to enhance environmental durability.
{"title":"Interfacial damage evolution in hygrothermally aged CF/PPA composites used in type V hydrogen tanks: A multi-scale approach","authors":"Clara Penavayre , Joseph Fitoussi , Emmanuel Richaud , Philippe Papin , Jeremie Bouneb , Gilles Hochstetter , Mohammadali Shirinbayan","doi":"10.1016/j.jcomc.2025.100679","DOIUrl":"10.1016/j.jcomc.2025.100679","url":null,"abstract":"<div><div>This paper presents a multi-scale experimental investigation into the damage mechanisms in carbon fiber-reinforced polyphthalamide (CF/PPA) composites subjected to hygrothermal aging. The study specifically targets their suitability for structural components in advanced hydrogen storage systems, such as Type V pressure vessels. Polyphthalamides (PPAs), as semi-aromatic polyamides, offer superior thermal stability, chemical resistance, and mechanical performance compared to conventional aliphatic polyamides, making them promising candidates for structural components exposed to harsh environments. In order to simulate more severe environmental exposure, accelerated hygrothermal aging tests were conducted at 50 °C in immersion. A range of microscopic to macroscopic characterization techniques were used to assess changes in mechanical performance and microstructural integrity. The analysis revealed that the CF/PPA composites retained good matrix ductility even after aging, indicating the resilience of the semi-aromatic polyamide matrix under hygrothermal stress. Multi-scale damage analysis has been performed on both unaged and aged samples at 50 °C for various aging times. The dominant damage mechanism identified was decohesion at the fiber/matrix interface, rather than bulk matrix degradation. This interfacial debonding has a significant impact on mechanical performance and is attributed to moisture-induced weakening of interfacial interactions. These findings emphasize the potential of CF/PPA composites for use in high-performance hydrogen storage applications, while highlighting the critical need for interface-tailored designs to enhance environmental durability.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100679"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145465536","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study examines the mechanical behavior of basalt FRP confined rectangular concrete columns using crushed brick aggregates, addressing a research gap. While previous work focused on circular and square columns, this is the first to explore rectangular ones. The use of waste brick aggregates promotes sustainability. The study aims to assess the mechanical properties, expecting improvements in strength and ductility, and could lead to broader applications of basalt FRP. A total of 32 rectangular specimens were tested to evaluate the influence of aggregate type, concrete grade, and number of BFRP layers (0, 2, 4, and 6) on axial compressive performance. Results showed that BFRP confinement significantly enhanced strength and ductility, with maximum gains of 81% in strength and 230% in strain observed in low-strength natural aggregate concrete. Although recycled brick aggregate concrete (RBAC) exhibited lower stiffness, BFRP still provided up to 23% strength improvement. The effectiveness of confinement reduced with increasing unconfined strength. Post-peak analysis revealed that additional BFRP layers delayed stiffness degradation, promoting more ductile failure. Experimental elastic modulus closely matched ACI predictions in natural aggregate (NA) specimens but was overestimated in RBAC due to its higher porosity. The findings demonstrate the viability of BFRP confinement for enhancing the structural performance of sustainable concrete, while emphasizing the need for aggregate-specific design considerations. Design-oriented modelling was adopted to predict the complete stress-strain response of BFRP-confined concrete incorporating both natural and recycled brick coarse aggregates. A two-branch idealization of the compressive response was performed. Several key points were identified and predicted by using nonlinear regression analysis. The proposed approach closely predicted the response of BFRP-confined concrete.
{"title":"Axial compressive performance of sustainable BFRP-confined rectangular columns using recycled brick aggregates","authors":"Chisanuphong Suthumma , Ali Ejaz , Muhammad Jawed Iqbal , Ekkachai Yooprasertchai , Qudeer Hussain , Gritsada Sua-iam , Burachat Chatveera , Preeda Chaimahawan , Panumas Saingam","doi":"10.1016/j.jcomc.2025.100653","DOIUrl":"10.1016/j.jcomc.2025.100653","url":null,"abstract":"<div><div>This study examines the mechanical behavior of basalt FRP confined rectangular concrete columns using crushed brick aggregates, addressing a research gap. While previous work focused on circular and square columns, this is the first to explore rectangular ones. The use of waste brick aggregates promotes sustainability. The study aims to assess the mechanical properties, expecting improvements in strength and ductility, and could lead to broader applications of basalt FRP. A total of 32 rectangular specimens were tested to evaluate the influence of aggregate type, concrete grade, and number of BFRP layers (0, 2, 4, and 6) on axial compressive performance. Results showed that BFRP confinement significantly enhanced strength and ductility, with maximum gains of 81% in strength and 230% in strain observed in low-strength natural aggregate concrete. Although recycled brick aggregate concrete (RBAC) exhibited lower stiffness, BFRP still provided up to 23% strength improvement. The effectiveness of confinement reduced with increasing unconfined strength. Post-peak analysis revealed that additional BFRP layers delayed stiffness degradation, promoting more ductile failure. Experimental elastic modulus closely matched ACI predictions in natural aggregate (NA) specimens but was overestimated in RBAC due to its higher porosity. The findings demonstrate the viability of BFRP confinement for enhancing the structural performance of sustainable concrete, while emphasizing the need for aggregate-specific design considerations. Design-oriented modelling was adopted to predict the complete stress-strain response of BFRP-confined concrete incorporating both natural and recycled brick coarse aggregates. A two-branch idealization of the compressive response was performed. Several key points were identified and predicted by using nonlinear regression analysis. The proposed approach closely predicted the response of BFRP-confined concrete.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100653"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145220007","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-01DOI: 10.1016/j.jcomc.2025.100665
Mehdi Khorasani, Davood Mostofinejad, Ali MohammadSalehi
This study investigates a hybrid repair strategy for flexural-damaged reinforced concrete (RC) shear walls, combining ultra-high-performance concrete (UHPC) and fiber-reinforced polymer (FRP) strips installed using the externally bonded reinforcement on grooves (EBROG) technique with FRP anchors. Three full-scale walls were tested under cyclic lateral loading: a reference wall (FCW), a UHPC-repaired wall (R-UHPC), and a hybrid UHPC–FRP wall (R-UHPC-FRP). Both repair approaches effectively restored strength, with the hybrid wall exceeding the control’s capacity by 13 % (279 vs. 249 kN). However, ductility decreased by 35–45 % compared to the control (3.8–4.9 vs. 2.25–3.2). Energy dissipation was partially recovered with UHPC but reached up to 90–95 % of the control’s capacity at 2 % drift in the hybrid system. Stiffness retention was also improved, with the hybrid wall maintaining values comparable to the control beyond 1 % drift. Despite lower hysteretic damping than the control, the hybrid wall showed improved damping at higher deformations. Overall, the UHPC–FRP hybrid repair, enhanced by the EBROG method, proves effective in restoring strength and stiffness while substantially recovering energy dissipation, offering a promising solution for seismic rehabilitation of RC shear walls.
{"title":"Seismic rehabilitation of flexure-damaged RC shear walls using a hybrid UHPC–FRP composites with EBROG-installed strips and FRP anchors","authors":"Mehdi Khorasani, Davood Mostofinejad, Ali MohammadSalehi","doi":"10.1016/j.jcomc.2025.100665","DOIUrl":"10.1016/j.jcomc.2025.100665","url":null,"abstract":"<div><div>This study investigates a hybrid repair strategy for flexural-damaged reinforced concrete (RC) shear walls, combining ultra-high-performance concrete (UHPC) and fiber-reinforced polymer (FRP) strips installed using the externally bonded reinforcement on grooves (EBROG) technique with FRP anchors. Three full-scale walls were tested under cyclic lateral loading: a reference wall (FCW), a UHPC-repaired wall (R-UHPC), and a hybrid UHPC–FRP wall (R-UHPC-FRP). Both repair approaches effectively restored strength, with the hybrid wall exceeding the control’s capacity by 13 % (279 vs. 249 kN). However, ductility decreased by 35–45 % compared to the control (3.8–4.9 vs. 2.25–3.2). Energy dissipation was partially recovered with UHPC but reached up to 90–95 % of the control’s capacity at 2 % drift in the hybrid system. Stiffness retention was also improved, with the hybrid wall maintaining values comparable to the control beyond 1 % drift. Despite lower hysteretic damping than the control, the hybrid wall showed improved damping at higher deformations. Overall, the UHPC–FRP hybrid repair, enhanced by the EBROG method, proves effective in restoring strength and stiffness while substantially recovering energy dissipation, offering a promising solution for seismic rehabilitation of RC shear walls.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100665"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145415544","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-10-01DOI: 10.1016/j.jcomc.2025.100670
Anbuchezhiyan Gnanasambandam , Vigneshwaran Shanmugam , Elif Kaynak , Oisik Das
This study investigates the effect of Halloysite nanotube (HNT) reinforcement on the mechanical, thermal, and structural properties of recycled polylactic acid (rPLA) composites. Composites were prepared with 1-5 wt.% HNTs and characterised using tensile, flexural, compressive testing, thermogravimetric analysis (TGA), and X-ray diffraction (XRD). Tensile strength increased from 42.98 MPa for neat rPLA to a maximum of 49.39 MPa at 2 wt.% HNT, while tensile modulus improved steadily from 2423.13 MPa to 2971.26 MPa at 5 wt.%. Flexural strength peaked at 78.54 MPa (22 % improvement compared to neat rPLA) at 3 wt.%, and the highest flexural modulus of 2292.30 MPa was achieved at 4 wt.% HNT. Under compressive loading, strength and modulus increased from 100.94 MPa and 2361.52 MPa for neat rPLA to 108.69 MPa and 2479.87 MPa, respectively, at 5 wt.% HNT, showing improved resistance to deformation. Thermal degradation temperatures rose from 452.12 °C for rPLA to 465.58 °C at 5 wt.% HNT, with char residue at 600 °C increasing from 4.23 % to 9.96 %, confirming the thermal barrier effect of Halloysite. XRD analysis showed enhanced crystallinity, increasing from 57.49 % (neat rPLA) to 59.22 % at 5 wt.% HNT, indicating effective nucleation and structural ordering induced by the nanotubes. Overall, the incorporation of 2-4 wt.% Halloysite offered the most balanced improvement in strength, stiffness, and thermal stability. These results demonstrate that rPLA-Halloysite composites can be suitable for sustainable, high-performance applications in packaging, automotive interiors, and structural bioplastics.
{"title":"Revalorisation of recycled PLA through Halloysite nanotube integration for mechanical and thermal property improvement","authors":"Anbuchezhiyan Gnanasambandam , Vigneshwaran Shanmugam , Elif Kaynak , Oisik Das","doi":"10.1016/j.jcomc.2025.100670","DOIUrl":"10.1016/j.jcomc.2025.100670","url":null,"abstract":"<div><div>This study investigates the effect of Halloysite nanotube (HNT) reinforcement on the mechanical, thermal, and structural properties of recycled polylactic acid (rPLA) composites. Composites were prepared with 1-5 wt.% HNTs and characterised using tensile, flexural, compressive testing, thermogravimetric analysis (TGA), and X-ray diffraction (XRD). Tensile strength increased from 42.98 MPa for neat rPLA to a maximum of 49.39 MPa at 2 wt.% HNT, while tensile modulus improved steadily from 2423.13 MPa to 2971.26 MPa at 5 wt.%. Flexural strength peaked at 78.54 MPa (22 % improvement compared to neat rPLA) at 3 wt.%, and the highest flexural modulus of 2292.30 MPa was achieved at 4 wt.% HNT. Under compressive loading, strength and modulus increased from 100.94 MPa and 2361.52 MPa for neat rPLA to 108.69 MPa and 2479.87 MPa, respectively, at 5 wt.% HNT, showing improved resistance to deformation. Thermal degradation temperatures rose from 452.12 °C for rPLA to 465.58 °C at 5 wt.% HNT, with char residue at 600 °C increasing from 4.23 % to 9.96 %, confirming the thermal barrier effect of Halloysite. XRD analysis showed enhanced crystallinity, increasing from 57.49 % (neat rPLA) to 59.22 % at 5 wt.% HNT, indicating effective nucleation and structural ordering induced by the nanotubes. Overall, the incorporation of 2-4 wt.% Halloysite offered the most balanced improvement in strength, stiffness, and thermal stability. These results demonstrate that rPLA-Halloysite composites can be suitable for sustainable, high-performance applications in packaging, automotive interiors, and structural bioplastics.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"18 ","pages":"Article 100670"},"PeriodicalIF":7.0,"publicationDate":"2025-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145415546","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}