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Predicting tensile and fracture parameters in polypropylene-based nanocomposites using machine learning with sensitivity analysis and feature impact evaluation 利用机器学习的敏感性分析和特征影响评估预测聚丙烯基纳米复合材料的拉伸和断裂参数
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-10-01 DOI: 10.1016/j.jcomc.2024.100535
Pouya Rajaee , Faramarz Ashenai Ghasemi , Amir Hossein Rabiee , Mohammad Fasihi , Behnam Kakeh , Alireza Sadeghi
This study examines the efficacy of decision tree and AdaBoost algorithms in predicting mechanical and fracture parameters of polypropylene nanocomposites toughened with ethylene-based and propylene-based thermoplastic elastomers and reinforced with fumed silica and halloysite nanotube nanoparticles. The essential work of the fracture approach was utilized to study the fracture parameters, including elastic and plastic works of the blended polymer nanocomposites. The data were divided into 80 % for training and 20 % for testing. AdaBoost consistently achieved superior performance compared to the decision tree model in all variables throughout both the training and testing stages. During the testing phase, the AdaBoost model obtained R2 values of 0.90 for Young's modulus, 0.93 for elongation at break, 0.87 for tensile strength, 0.86 for plastic work, and 0.60 for elastic work. Also, the mean absolute percentage error for the AdaBoost model during the test phase was 3.10 % for Young's modulus, 3.25 % for tensile strength, 10.34 % for elastic work, 13.55 % for plastic work, and 24.78 % for elongation at break. Furthermore, a sensitivity analysis examining the effects of various features such as TPO type, nanoparticles, and nanoparticle type on mechanical properties reveals that TPO has the most significant overall influence. The results also include an analysis of the impact of the key features on each mechanical property based on the sensitivity analysis.
本研究探讨了决策树和 AdaBoost 算法在预测用乙烯基和丙烯基热塑性弹性体增韧并用气相二氧化硅和埃洛石纳米管纳米颗粒增强的聚丙烯纳米复合材料的力学和断裂参数方面的功效。利用断裂法的基本工作来研究断裂参数,包括混合聚合物纳米复合材料的弹性和塑性工作。数据分为 80% 用于训练,20% 用于测试。与决策树模型相比,AdaBoost 在整个训练和测试阶段的所有变量中都取得了优异的性能。在测试阶段,AdaBoost 模型的杨氏模量 R2 值为 0.90,断裂伸长率 R2 值为 0.93,拉伸强度 R2 值为 0.87,塑性功 R2 值为 0.86,弹性功 R2 值为 0.60。此外,AdaBoost 模型在测试阶段的平均绝对百分比误差为:杨氏模量 3.10%,拉伸强度 3.25%,弹性功 10.34%,塑性功 13.55%,断裂伸长率 24.78%。此外,对 TPO 类型、纳米粒子和纳米粒子类型等各种特征对机械性能影响的敏感性分析表明,TPO 的总体影响最大。结果还包括基于敏感性分析的关键特征对各项机械性能影响的分析。
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引用次数: 0
Analysis of the deformation of conical shells made by 4D Printing of composites 复合材料 4D 印刷锥形壳体的变形分析
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-10-01 DOI: 10.1016/j.jcomc.2024.100522
Mohammad Hamidpour, Suong V Hoa
4D printing of composites (4DPC) is a technique that allows the manufacturing of composite structures to shape without the use of a complex-shaped mold. Instead, only a flat mold is utilized. This innovative technique has been employed to make composite leaf springs with performance comparable to metallic springs, omega stiffeners, and corrugated core for flexible wings. Recently, this technique was applied to fabricate composite conical shells. While experimental work has successfully demonstrated the transformation from flat to conical shape, the development of a numerical method to replicate this transformation is highly desirable. The availability of such method not only provides theoretical support for the experimental result, it also provides means to develop other shapes. The lay-up sequence for transforming flat to conical shapes involves curvilinear fibers. Most if not all finite elements currently available deal only with straight fibers (even though the boundaries of the element may be curved). The objective of this research is to examine the efficiency of the analysis for the deformation of composite from flat to curve made by 4DPC by special finite elements containing curved fibers. The developed finite elements were used to determine the shapes of conical shells made using multiple distinct lay-up sequences. The direction of bending in curvilinear fiber structures is significantly influenced by the orientation of the fibers. This highlights the critical role of fiber orientation and layer composition in achieving desired shapes in 4D printed composites.
复合材料 4D 打印(4DPC)是一种无需使用复杂形状模具即可制造复合材料结构形状的技术。相反,只需使用一个平面模具。这种创新技术已被用于制造性能可与金属弹簧媲美的复合材料板簧、欧米茄加强筋和柔性机翼的波纹芯。最近,这种技术又被用于制造复合材料锥形壳。虽然实验工作已经成功证明了从平面到圆锥形的转变,但开发一种数值方法来复制这种转变是非常可取的。这种方法的出现不仅为实验结果提供了理论支持,还为开发其他形状提供了手段。将平面形状转化为锥形形状的铺层顺序涉及曲线纤维。目前可用的有限元即使不是全部,也大多只处理直线纤维(即使元件的边界可能是弯曲的)。本研究的目的是通过包含曲线纤维的特殊有限元,检查 4DPC 所制成的复合材料从平面到曲线变形的分析效率。所开发的有限元用于确定采用多种不同铺层顺序制成的锥形壳体的形状。曲线纤维结构的弯曲方向在很大程度上受纤维取向的影响。这凸显了纤维取向和铺层组成在实现 4D 打印复合材料理想形状中的关键作用。
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引用次数: 0
Shear repairing of reinforced concrete beams exposed to high temperature using basalt fiber reinforcing bars and CFRP ropes and strips
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-10-01 DOI: 10.1016/j.jcomc.2024.100517
Ahmed Ashteyat , Ward Almahadin , Mu'tasim Abdel-Jaber , Sultan Almuaythir
In this research, the shear behavior of reinforced concrete (RC) beams subjected to high temperatures and then repaired using Basalt Fiber Reinforcing (BFRP) bars and Carbon Fiber Reinforced Polymer (CFRP) ropes and strips was investigated experimentally. Eleven reinforced concrete beams with shear deficiency were cast with dimensions 200mmx300mmx1800mm in width, depth, and span length, respectively. Then, after 28 days, ten beams were heated in an electric furnace for three hours at a temperature of 650 °C. Later, nine of the heated beams were repaired using near surface mounted technique (NSM) with different configurations of BFRP bars and CFRP ropes and strips, and one beam was left unrepaired to serve as a control heated sample. The behavior of the beams was evaluated under two-point loading. The experimental results showed that using NSM CFRP or BFRP efficiently enhances the shear capacity of heat damaged beams. Using NSM rope increased the ultimate loads by 40 % to 95 % compared to control heat beams. The highest improvement in maximum load capacity was achieved by using an inclined rope positioned at 150 mm. While, using BFRP bar increased the maximum load by 37 % to 63 % compared to control heat beams depending on the configuration and spacing between bars. Also, it has been found that the overall effectiveness of CFRP rope in increasing the shear capacity is 32 % higher than that of the BFRP bars.
本研究通过实验研究了钢筋混凝土(RC)梁在高温下的剪切行为,然后使用玄武岩纤维增强(BFRP)条和碳纤维增强聚合物(CFRP)绳和条进行了修复。实验中浇注了 11 根有剪切缺陷的钢筋混凝土梁,其宽度、深度和跨度尺寸分别为 200mmx300mmx1800mm。28 天后,十根梁在电炉中加热三小时,温度为 650 °C。之后,使用近表面安装技术(NSM)对其中九根加热后的横梁进行修复,修复时使用了不同配置的 BFRP 杆件和 CFRP 绳带,还有一根横梁未进行修复,作为加热后的对照样本。在两点加载条件下对梁的行为进行了评估。实验结果表明,使用 NSM CFRP 或 BFRP 可有效提高热损伤梁的抗剪能力。与受热梁对照组相比,使用 NSM 绳可将极限荷载提高 40% 至 95%。最大承载能力的最大提高是通过使用一根定位在 150 毫米处的倾斜绳索实现的。而使用 BFRP 条形钢筋,与对照热梁相比,最大荷载增加了 37% 至 63%,具体取决于钢筋的配置和间距。此外,研究还发现 CFRP 绳在提高剪切能力方面的总体效果比 BFRP 杆件高出 32%。
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引用次数: 0
A systematic review of stress concentration factors (SCFs) in composite reinforced circular hollow section (CHS) joints 复合材料加固圆形空心截面 (CHS) 接头应力集中系数 (SCF) 系统性审查
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-20 DOI: 10.1016/j.jcomc.2024.100515
Mohsin Iqbal , Saravanan Karuppanan , Veeradasan Perumal , Mark Ovinis , Muhammad Iqbal
"Composites are an emerging choice for strengthening and repairing compromised structures due to their attractive mechanical properties, environmental durability, and ease of application. After decades of successful use as environmental coatings and for strengthening secondary load members, and with advancements in materials and application techniques, composites are increasingly being used for primary load-bearing components, such as the joints of circular hollow section (CHS) members. The structural stress approach is widely used for the fatigue analysis of CHS joints. This approach utilises stress concentration factors (SCFs) in the joint to determine hot-spot stress, which is then used in conjunction with the respective S-N curve for fatigue life estimation. Composite reinforcement of CHS joints is increasingly being investigated to enhance fatigue life. Various studies have reported a positive impact of composite reinforcement on fatigue strength, either directly or by reducing SCFs in CHS joints. However, certain aspects remain unexplored, while others are frequently revisited. The use of composites for reinforcing tubular joints is systematically reviewed following PRISMA guidelines. Twenty-four articles were selected for detailed study after applying various exclusion and inclusion criteria and removing duplicate records, with eleven, five, three, four, and one articles on T/Y, K, KT, X, and TT-joints, respectively. A critical review of these articles shaped the current understanding of the capabilities of composite reinforcement in CHS joints for enhancing fatigue life and identified areas for future research. These gaps include the investigation of composite reinforcement for joints under combined loads, the optimisation of reinforcement layup, and the development of empirical equations for determining SCFs in various joints under different load configurations."
"复合材料因其极具吸引力的机械性能、环境耐久性和易于应用,成为加固和修复受损结构的新兴选择。几十年来,复合材料成功地用作环境涂层和加固次要承重构件,随着材料和应用技术的进步,复合材料正越来越多地用于主要承重构件,如圆形空心截面(CHS)构件的连接处。结构应力法被广泛用于 CHS 接头的疲劳分析。这种方法利用接头中的应力集中系数(SCF)来确定热点应力,然后结合相应的 S-N 曲线来估算疲劳寿命。为了提高疲劳寿命,对 CHS 接头进行复合加固的研究越来越多。各种研究都报告了复合材料加固对疲劳强度的积极影响,无论是直接影响还是通过降低 CHS 接头中的 SCF 来影响。然而,某些方面仍未得到探索,而其他方面则经常被重新审视。本文按照 PRISMA 指南对使用复合材料加固管状接头的情况进行了系统综述。在采用各种排除和纳入标准并删除重复记录后,共筛选出 24 篇文章进行详细研究,其中分别有 11 篇、5 篇、3 篇、4 篇和 1 篇关于 T/Y、K、KT、X 和 TT 接头的文章。通过对这些文章的严格审查,我们了解了目前在 CHS 接头中使用复合材料加固以提高疲劳寿命的能力,并确定了未来的研究领域。这些不足之处包括对组合载荷下接头复合材料加固的研究、加固层的优化以及用于确定不同载荷配置下各种接头 SCF 的经验公式的开发。
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引用次数: 0
Optimization of functionally graded materials to make stress concentration vanish in a plate with circular hole 优化功能分级材料,使带圆孔板中的应力集中消失
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-18 DOI: 10.1016/j.jcomc.2024.100512
Hassan Mohamed Abdelalim Abdalla, Francesco De Bona, Daniele Casagrande
This paper is devoted to the minimization of the stress concentration factor in infinite plates with circular hole made of functionally graded materials and subjected to a far-field uniform uniaxial tension. Despite the vast literature on the versatility of these materials, the novelty of the results is that the material distribution is not limited to prefixed laws, as in many works available in the literature. Instead, it is assumed to be an unknown piecewise constant function, thus aiming to derive the material distribution by exploiting, at best, the inhomogeneity concept associated with functionally graded materials. After a brief review of the governing equations, the motivation, the statement and the mathematical formulation of the optimization problem are given under the hypothesis of axisymmetric material distribution. Still, the problem could not be solved analytically, therefore a direct transcription approach by the aid of finite difference method has been followed to convert it into a nonlinear programming problem, whose solution has been obtained numerically by dedicated gradient-based solvers. Numerical optimal solutions are reported in graphical forms, thoroughly discussed and validated by means of the finite element method. The developed numerical approach yields a material inhomogeneity obeying a sigmoid-like function and a uniform hoop stress along the radial direction, thus making the stress concentration factor at the rim of the circular hole vanish.
本文主要研究了在远场均匀单轴拉伸作用下,由功能分级材料制成的带圆孔的无限板的应力集中系数最小化问题。尽管有大量文献介绍了这些材料的多功能性,但本文结果的新颖之处在于,材料分布并不局限于预先设定的规律,这一点在许多文献中都有所体现。相反,它被假定为一个未知的片状常量函数,从而旨在通过充分利用与功能分级材料相关的不均匀性概念来推导材料分布。在简要回顾了控制方程之后,给出了在轴对称材料分布假设下优化问题的动机、陈述和数学公式。尽管如此,该问题仍无法通过解析法求解,因此采用了有限差分法的直接转录方法,将其转换为非线性编程问题,并通过基于梯度的专用求解器求得数值解。数值最优解以图形形式报告,并通过有限元法进行了深入讨论和验证。所开发的数值方法产生了一种材料不均匀性,这种材料不均匀性服从一个类似于西格米函数的函数,并且沿径向具有均匀的箍应力,从而使圆孔边缘的应力集中因子消失。
{"title":"Optimization of functionally graded materials to make stress concentration vanish in a plate with circular hole","authors":"Hassan Mohamed Abdelalim Abdalla,&nbsp;Francesco De Bona,&nbsp;Daniele Casagrande","doi":"10.1016/j.jcomc.2024.100512","DOIUrl":"10.1016/j.jcomc.2024.100512","url":null,"abstract":"<div><div>This paper is devoted to the minimization of the stress concentration factor in infinite plates with circular hole made of functionally graded materials and subjected to a far-field uniform uniaxial tension. Despite the vast literature on the versatility of these materials, the novelty of the results is that the material distribution is not limited to prefixed laws, as in many works available in the literature. Instead, it is assumed to be an unknown piecewise constant function, thus aiming to derive the material distribution by exploiting, at best, the inhomogeneity concept associated with functionally graded materials. After a brief review of the governing equations, the motivation, the statement and the mathematical formulation of the optimization problem are given under the hypothesis of axisymmetric material distribution. Still, the problem could not be solved analytically, therefore a direct transcription approach by the aid of finite difference method has been followed to convert it into a nonlinear programming problem, whose solution has been obtained numerically by dedicated gradient-based solvers. Numerical optimal solutions are reported in graphical forms, thoroughly discussed and validated by means of the finite element method. The developed numerical approach yields a material inhomogeneity obeying a sigmoid-like function and a uniform hoop stress along the radial direction, thus making the stress concentration factor at the rim of the circular hole vanish.</div></div>","PeriodicalId":34525,"journal":{"name":"Composites Part C Open Access","volume":"15 ","pages":"Article 100512"},"PeriodicalIF":5.3,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142323195","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fire Performance of FRCM-Confined RC Columns: Experimental Investigation and Parametric Analysis FRCM-Confined RC 柱的防火性能:实验研究与参数分析
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-12 DOI: 10.1016/j.jcomc.2024.100514
Reem Talo , Salem Khalaf , Farid Abed , Ahmed El Refai

This study presents an experimental investigation of the fire response of six columns strengthened with polyparaphenylene benzobisoxazole (PBO) FRCM system, and tested in a large-scale furnace following ASTM E119 standards. The parameters investigated included the number of PBO-FRCM layers and the presence of a fireproofing insulation layer. Test results highlighted the effectiveness of PBO-FRCM in insulating the column, with the strengthened column showing a substantial 31.9% reduction in temperature readings at the concrete surface compared to its unstrengthened counterpart. Furthermore, the presence of Sikacrete 213F fireproofing system reduced temperature readings within the column's section by an average of 65%. Based on the experimental results, a parametric numerical study were developed and verified using ABAQUS software. The parameters studied included the number of PBO-FRCM layers (0, 1, and 2 layers), the presence of a 30 mm thick insulation layer, and the axial preloading taken as 40, 60, and 75% of the ultimate column's capacity. The model accurately predicted the temperature readings across the columns. Strengthening the columns with PBO-FRCM significantly increased their resistance during fire, doubling fire-resistance duration with one layer. Adding fireproof insulation led to significant increase in load resistance duration. The percentage drop in temperature after 1 hour of fire exposure was around 70% at the FRCM surface for the insulated column strengthened with one layer of FRCM. Higher preload percentages reduced both the fire-resistance duration and ductility of the columns. For the group of columns strengthened with one layer, increasing the preloading percentage to 60% and 75% resulted in decreases in the fire-resistance duration of 35% and 73%, respectively.

本研究介绍了对六根使用聚对苯二甲酰苯并咪唑(PBO)FRCM 系统加固的柱子火灾响应的实验研究,并按照 ASTM E119 标准在大型熔炉中进行了测试。研究的参数包括 PBO-FRCM 层数和防火隔热层的存在。测试结果表明,PBO-FRCM 在隔热柱子方面非常有效,与未加固的柱子相比,加固柱子的混凝土表面温度读数大幅降低了 31.9%。此外,使用 Sikacrete 213F 防火系统后,支柱截面内的温度读数平均降低了 65%。根据实验结果,使用 ABAQUS 软件开发并验证了参数数值研究。研究的参数包括 PBO-FRCM 层数(0、1 和 2 层)、是否存在 30 毫米厚的隔热层,以及轴向预紧力(40、60 和 75% 的极限柱承载力)。该模型准确预测了整个支柱的温度读数。用 PBO-FRCM 加固柱子可显著提高其在火灾中的抵抗力,只需一层就可将耐火时间延长一倍。添加防火隔热材料可显著延长耐荷载时间。对于使用一层 FRCM 加固的绝缘柱,火灾暴露 1 小时后 FRCM 表面温度下降的百分比约为 70%。较高的预载百分比会降低柱子的耐火持续时间和延展性。对于单层加固柱组,将预加载百分比提高到 60% 和 75%,耐火持续时间分别缩短了 35% 和 73%。
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引用次数: 0
Effect of processing conditions on the tensile properties of PLA/Jute fabric laminates: Experimental and numerical analysis 加工条件对聚乳酸/黄麻织物层压板拉伸性能的影响:实验和数值分析
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.jcomc.2024.100511
P. Russo , J. Passaro , A. Dib , F. Fabbrocino , N. Fantuzzi

This article explores how the mechanical properties of composite polymers reinforced with jute fibers are influenced by manufacturing conditions, specifically pressure and temperature. To investigate this, a total of 45 distinct samples were created, and fabricated under nine different pressure and temperature conditions. The results demonstrate a notable linear increase in mechanical properties with incremental changes in pressure, while the impact of temperature variations remains less clearly defined. Based on these findings, a corrective factor was developed for the homogenization formula or rule of mixture that is commonly used to predict the mechanical behavior of composite polymers but does not typically consider manufacturing conditions. The newly introduced corrective factor aims to improve the accuracy of predictions and represents a significant advancement in modeling jute fiber-reinforced composite polymers. This development opens the door for more precise predictions and a better understanding of the intricate relationship between manufacturing conditions and resulting material properties.

本文探讨了用黄麻纤维增强的复合聚合物的机械性能如何受到制造条件(尤其是压力和温度)的影响。为了探究这个问题,共制作了 45 个不同的样品,并在九种不同的压力和温度条件下进行制造。结果表明,随着压力的增加,机械性能呈明显的线性增长,而温度变化的影响则不太明显。基于这些发现,我们为均质化公式或混合规则开发了一个校正因子,该公式或规则通常用于预测复合聚合物的机械性能,但一般不考虑制造条件。新引入的修正系数旨在提高预测的准确性,是黄麻纤维增强复合聚合物建模方面的一大进步。这一发展为更精确的预测和更好地理解制造条件与材料性能之间的复杂关系打开了大门。
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引用次数: 0
Finite element mesh transition for local–global modeling of composite structures 复合材料结构局部-全局建模的有限元网格转换
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-27 DOI: 10.1016/j.jcomc.2024.100510
Xinrun Liu, Xing-Yuan Miao, Seyed Sina Samareh-Mousavi, Xiao Chen

This study presents an automatic mesh generation algorithm designed to address computational challenges in simulating small-scale defects within large composite structures. The algorithm seamlessly transitions from a coarse mesh, corresponding to the global structure, to a highly refined mesh in targeted local regions of interest. The transition element number and shape can be adjusted by the specified parameters. Tailored to complement this method for non-homogeneous composite models, which include multiple materials such as cohesive layers representing interlayer properties, a volume fraction calculator is integrated to automatically assign the mixture material property in each transition element. Entire processes are fully automated using a MATLAB script, eliminating the need to open the FEA software interface. The validation studies of the reconstructed two-dimensional models, assembled with the wrinkle-defect model, demonstrate their feasibility. The performance of the model is examined in terms of strain and displacement at the connecting boundaries, load–displacement curve, and interlayer failure prediction. The mesh transition model achieves agreeable results compared to a fully fine mesh model, and a 92% reduction in computational time in stress analysis, showing the efficiency of the mesh transition for local–global modeling of composite structures.

本研究提出了一种自动网格生成算法,旨在解决模拟大型复合材料结构中小规模缺陷的计算难题。该算法可从与整体结构相对应的粗网格无缝过渡到目标局部区域的高精细网格。过渡元素的数量和形状可通过指定参数进行调整。非均质复合材料模型包括多种材料,如代表层间属性的内聚层,为补充这种方法,专门集成了体积分数计算器,以自动分配每个过渡元素中的混合材料属性。整个过程使用 MATLAB 脚本全自动完成,无需打开有限元分析软件界面。重建的二维模型与皱褶缺陷模型组装在一起,其验证研究证明了模型的可行性。从连接边界的应变和位移、载荷-位移曲线和层间破坏预测等方面考察了模型的性能。与完全精细网格模型相比,网格过渡模型取得了令人满意的结果,并在应力分析中减少了 92% 的计算时间,显示了网格过渡模型在复合材料结构局部-全局建模中的效率。
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引用次数: 0
Prediction of quasi-static mechanical properties of flexible porous metal rubber structures in ultra-wide temperature range 超宽温度范围内柔性多孔金属橡胶结构的准静态力学性能预测
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-22 DOI: 10.1016/j.jcomc.2024.100509
Mingqiang Zhang , Yalin Ding , Guoqin Yuan , Hongwen Zhang , Lin Sun , Jianjun Sun , Yaobin Li

Metal rubber, which has the advantages of low density, strong environmental adaptability, and excellent design flexibility, is widely applied in manufacturing industries such as the aerospace, shipping, and automotive industries. Based on the research object of flexible porous metal rubber (FPMR) structures made of high-temperature elastic alloys, this study established a constitutive model for the quasi-static mechanical properties of FPMR structure under ultra-wide temperature range conditions. Firstly, the forming mechanism and the influencing factors of the static stiffness properties of the FPMR micro-structure were analyzed. Then, the theoretical model of the FPMR micro-element spring was established by applying the cylindrical spiral compression spring stiffness theory, and the theoretical model was corrected based on the large deformation theory and numerical analysis methods. A comparative analysis was carried out through the corrected theoretical model and the test results of different test samples. And the results show that the corrected theoretical model can comprehensively reflect the nonlinear quasi-static stiffness characteristics of the FPMR structure in an ultra-wide temperature range. More importantly, by comparison with the prediction models proposed by other scholars, it is proved that the model proposed in this paper has higher prediction accuracy and the goodness of fit R2 is closer to 1, which provides a theoretical basis for the application of metal rubber in flexible support structures under ultra-high temperature environments.

金属橡胶具有密度低、环境适应性强、设计灵活性好等优点,被广泛应用于航空航天、船舶、汽车等制造业。本研究以高温弹性合金柔性多孔金属橡胶(FPMR)结构为研究对象,建立了超宽温度范围条件下 FPMR 结构准静态力学性能的构成模型。首先,分析了 FPMR 微结构静刚度特性的形成机理和影响因素。然后,应用圆柱螺旋压缩弹簧刚度理论建立了 FPMR 微元弹簧的理论模型,并基于大变形理论和数值分析方法对理论模型进行了修正。通过修正后的理论模型和不同测试样品的测试结果进行了对比分析。结果表明,修正后的理论模型能全面反映 FPMR 结构在超宽温度范围内的非线性准静态刚度特性。更重要的是,通过与其他学者提出的预测模型对比,证明本文提出的模型具有更高的预测精度,拟合优度 R2 更接近于 1,为超高温环境下金属橡胶在柔性支撑结构中的应用提供了理论依据。
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引用次数: 0
Integration of ceramic matrix systems into coreless filament wound fiber-reinforced composite lightweight structures for lunar resource utilization 将陶瓷基质系统集成到无芯缠绕纤维增强复合轻质结构中,用于月球资源利用
IF 5.3 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-22 DOI: 10.1016/j.jcomc.2024.100508
Pascal Mindermann , Martin-Uwe Witt , Armaghan Samie , Sathis Kumar Selvarayan , Götz T. Gresser

Integrating ceramic matrix systems into coreless filament winding (CFW) enables the creation of sustainable, heat- and fire-resistant fiber composite lightweight structures. This study introduces a chemically bonded ceramic matrix system based on metakaolin, tailored for space applications utilizing lunar resources. The system employs acidic activation for processing with basalt/mineral fibers and alkaline activation for carbon fibers composites. Initially, the constituents of the matrix system are outlined, alongside potential synthesis pathways from lunar resources. Various formulations, incorporating different additives, are proposed. Through coupon compression testing, the most performative formulations for each activation type are selected for further investigation. The addition of zirconium silicate resulted in a higher compressive strength without significantly affecting the compressive modulus. The study then proceeds to experimentally characterize the matrix system’s viscosity. Subsequently, the processability of the proposed matrix system with CFW is demonstrated through the fabrication of generic medium-size lattice samples. Finally, these samples undergo destructive structural testing in compression. While emphasizing material development aspects, the investigation concludes that the feasibility of the proposed concept is validated through the successful fabrication and testing of generic CFW samples, affirming its potential use in space-related structural applications.

将陶瓷基质系统集成到无芯长丝缠绕(CFW)中,可以制造出可持续、耐热和耐火的纤维复合轻质结构。本研究介绍了一种基于偏高岭土的化学键合陶瓷基质系统,该系统专为利用月球资源的太空应用而量身定制。该系统采用酸性活化法处理玄武岩/矿物纤维,采用碱性活化法处理碳纤维复合材料。首先,概述了基质系统的组成成分,以及利用月球资源的潜在合成途径。此外,还提出了包含不同添加剂的各种配方。通过试样压缩测试,为每种活化类型选择了性能最好的配方,以便进一步研究。添加硅酸锆可获得更高的抗压强度,而不会对压缩模量产生显著影响。研究接着对基质系统的粘度进行了实验表征。随后,通过制作一般的中等尺寸晶格样品,证明了带有 CFW 的拟议基质系统的可加工性。最后,对这些样品进行压缩破坏性结构测试。在强调材料开发方面的同时,调查得出结论,通过成功制作和测试通用 CFW 样品,验证了拟议概念的可行性,肯定了其在空间相关结构应用中的潜在用途。
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Composites Part C Open Access
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