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Nuclear hydrogen prospects in MENA region with economic insights 核能氢在中东和北非地区的前景与经济见解
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-23 DOI: 10.1016/j.ijft.2026.101568
Ammar Alkhalidi , Shatha Alyazouri , Belal Almomani , A.G. Olabi , Abdul Hai Alami , Thanh Mai Vũ , Ala’aldeen Al-Halhouli , Mohamad K. Khawaja
The increasing demand for energy and environmental pollution have prompted a transition toward hydrogen production. Nuclear hydrogen, in particular, offers the potential for large-scale production while effectively reducing greenhouse gas emissions. This paper presents the potential of nuclear hydrogen in the Middle East and North Africa (MENA) region. It begins by assessing the current status of nuclear energy and hydrogen generation plans across MENA countries. It also offers insights into the economic viability of nuclear hydrogen for several next-generation reactors through the Hydrogen Economic Evaluation Programme (HEEP). Additionally, it considers the front-end costs associated with potential uranium reserves in the region, as well as the economic sensitivity of various technical and fiscal parameters. Despite its potential, much of the MENA region faces challenges related to inadequate nuclear infrastructure and stalled development plans. The comparison of the Levelized Cost of Hydrogen Generation (LCHG) among various reactor technologies reveals that the most favorable scenario involves integrating the Advanced Pressurized Reactor (APR-1400) with Conventional Electrolysis (CE), compressed gas hydrogen storage, and vehicle transportation, yielding the lowest LCHG of $ 3.47 USD/kg H₂. Sensitivity analyses indicate that nuclear hydrogen production is highly vulnerable to fiscal parameters, particularly discount and interest rates. This review highlights the economic viability and potential of nuclear hydrogen as a sustainable energy solution in the MENA region.
不断增长的能源需求和环境污染促使人们向氢气生产过渡。特别是核氢,在有效减少温室气体排放的同时,提供了大规模生产的潜力。本文介绍了核氢在中东和北非(MENA)地区的潜力。报告首先评估了中东和北非国家核能和制氢计划的现状。它还通过氢经济评估计划(HEEP)为几个下一代反应堆的核氢经济可行性提供了见解。此外,它还考虑到与该区域潜在铀储量有关的前期费用,以及各种技术和财政参数的经济敏感性。尽管潜力巨大,但中东和北非地区的大部分地区都面临着与核基础设施不足和发展计划停滞有关的挑战。对各种反应器技术的制氢平准化成本(LCHG)进行比较的结果显示,最有利的方案是将先进压水堆(APR-1400)与传统电解(CE)、压缩气体储氢、车辆运输相结合,LCHG最低,为3.47美元/kg H₂。敏感性分析表明,核能制氢极易受到财政参数的影响,尤其是贴现率和利率。本综述强调了核氢作为中东和北非地区可持续能源解决方案的经济可行性和潜力。
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引用次数: 0
Impact of surface roughness on CFD performance prediction of francis turbines: Grid convergence analysis and experimental validation across variable operating conditions 表面粗糙度对混流式水轮机CFD性能预测的影响:网格收敛分析和不同工况下的实验验证
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-26 DOI: 10.1016/j.ijft.2026.101567
Thaithat Sudsuansee , Suwat Phitaksurachai , Chakrit Udomsin , Suebwit Sathornsamritphon , Thanakorn Chalermrat , Sukrit Chandravisut , Noppong Sritrakul , Yodchai Tiaple
This study presents a comprehensive numerical investigation of a medium-head Francis turbine performance using computational fluid dynamics with emphasis on grid sensitivity analysis and wall roughness effects. Four progressively refined meshes ranging from 3.28 to 8.77 million cells were evaluated using the Grid Convergence Index (GCI) methodology to quantify numerical uncertainty. The finest mesh achieved GCI values of 0.42% for power output with dimensionless wall distance (y⁺) below 3 on critical surfaces, while hydraulic efficiency demonstrated grid independence with maximum variation of ±0.06%. Steady-state Reynolds-Averaged Navier-Stokes simulations employing the SST k-ω turbulence model were conducted using the Multiple Reference Frame approach. The incorporation of realistic surface roughness (ks = 0.045 – 0.18 mm) proved critical for accurate performance prediction, with simulations achieving agreement within 1-2% of experimental measurements across rotational speeds from 400 to 1000 rpm. The turbine demonstrated distinct operational characteristics: flat efficiency profile (49-51%) at 400 rpm indicating viscous-dominated flow, peaked efficiency (75.5%) at 700 rpm showing transition behavior, and broad high-efficiency operation (>80%) at 1000 rpm confirming design optimization. Detailed flow field analysis revealed progressive evolution of blade loading patterns, with pressure differentials increasing from 90 kPa to 220 kPa across the speed range. Draft tube flow exhibited progression from stable columnar vortices at low speed to precessing vortex rope structures at high speed, with corresponding pressure recovery efficiency varying from 65% to 75%. Three-dimensional visualization of pressure distributions and near-wall streamlines confirmed the correlation between flow organization and performance metrics. The study demonstrates that wall roughness modeling is essential for accurate turbomachinery CFD predictions, particularly at off-design conditions where boundary layer effects significantly influence overall performance. The validated numerical framework provides reliable performance prediction capabilities for Francis turbine design optimization and operational analysis.
本文采用计算流体动力学方法对中水头混流式水轮机性能进行了全面的数值研究,重点研究了网格敏感性分析和壁面粗糙度效应。使用网格收敛指数(GCI)方法评估了四个逐步细化的网格,范围从328到877万个单元,以量化数值不确定性。在关键表面无量纲壁距(y +)小于3的情况下,最佳网格的GCI值为0.42%,而水力效率表现出网格独立性,最大变化为±0.06%。采用多参考框架方法,采用SST k-ω湍流模型进行了稳态reynolds - average Navier-Stokes模拟。事实证明,结合实际表面粗糙度(ks = 0.045 - 0.18 mm)对于准确的性能预测至关重要,在转速为400至1000 rpm的情况下,模拟结果在实验测量值的1-2%内达到一致。涡轮表现出不同的运行特性:400转时的平坦效率曲线(49% -51%)表明黏性主导流动,700转时的峰值效率(75.5%)表明过渡行为,1000转时的广泛高效运行(>80%)证实了设计优化。详细的流场分析揭示了叶片加载模式的渐进式演变,在整个速度范围内,压差从90kpa增加到220kpa。尾水管流呈现出从低速稳定柱状涡到高速涡绳结构的发展过程,相应的压力恢复效率在65% ~ 75%之间。压力分布和近壁流线的三维可视化证实了流动组织与性能指标之间的相关性。研究表明,壁面粗糙度建模对于精确的涡轮机械CFD预测至关重要,特别是在边界层效应显著影响整体性能的非设计条件下。验证的数值框架为混流式水轮机设计优化和运行分析提供了可靠的性能预测能力。
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引用次数: 0
Data-driven geometric optimization of helical tube heat exchangers for enhanced heat transfer with acceptable pressure drop 数据驱动的螺旋管换热器的几何优化,以提高传热和可接受的压降
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-20 DOI: 10.1016/j.ijft.2026.101565
Seyyed Kazem Yekani, Tuhid Pashaee Golmarz, Seyyed Faramarz Ranjbar, Sina Borousan
Efficient heat exchangers are essential in modern energy systems, where the demand for compact, reliable, and cost-effective thermal devices continues to grow. Conventional straight-tube exchangers often suffer from fouling, limited heat transfer rates, and high maintenance requirements, highlighting the need for alternative geometries that deliver superior performance without excessive pressure losses. Although helical tube configurations show promise, systematic optimization of their geometric parameters remains underexplored, particularly in balancing enhanced heat transfer with acceptable hydraulic penalties. This study addresses that gap by employing a data-driven approach to optimize helical tube heat exchangers using Response Surface Methodology (RSM). Within the turbulent flow regime (Reynolds numbers 3000–10,000), results reveal that the helical configuration elevates the Nusselt number by 3.7–3.9 times compared to straight tubes. For a working fluid entering at 20 °C and exposed to a 620 °C surface, the outlet temperature increases by over 80% in helical tubes, versus 45% in straight tubes. Geometric parameters—including loop number and helix pitch (26–36 cm)—are shown to be decisive in maximizing performance. RSM analysis demonstrates strong model reliability, with R² values of 0.796 for temperature increase and 0.999 for pressure loss. The optimum configuration is identified as a single-loop helix with a pitch of 30.83 cm and a radius of 60 cm. Beyond technical performance, the findings carry practical implications for energy policy and architectural applications. By enabling higher thermal efficiency with reduced maintenance, helical exchangers can contribute to energy-saving strategies, carbon reduction, and sustainable building services such as HVAC and district heating.
高效的热交换器在现代能源系统中是必不可少的,在现代能源系统中,对紧凑、可靠和具有成本效益的热设备的需求不断增长。传统的直管换热器经常受到污垢、有限的传热速率和高维护要求的困扰,因此需要替代的几何形状,以提供卓越的性能,而不会造成过大的压力损失。尽管螺旋管结构很有前景,但其几何参数的系统优化仍有待探索,特别是在平衡增强的传热和可接受的水力损失方面。本研究通过采用数据驱动的方法,利用响应面法(RSM)优化螺旋管换热器,解决了这一差距。在紊流状态下(雷诺数3000 - 10000),结果表明螺旋结构比直管提高了3.7-3.9倍的努塞尔数。当工作流体进入温度为20°C,并暴露在620°C的表面时,螺旋管的出口温度上升了80%以上,而直管的出口温度上升了45%。几何参数-包括环数和螺旋间距(26-36厘米)-被证明是最大限度地提高性能的决定性因素。RSM分析结果表明,模型可靠性较好,温度升高的R²值为0.796,压力损失的R²值为0.999。最优结构为螺距为30.83 cm、半径为60 cm的单环螺旋。除了技术性能,研究结果还对能源政策和建筑应用具有实际意义。通过减少维护,实现更高的热效率,螺旋换热器可以促进节能战略,碳减排和可持续建筑服务,如暖通空调和区域供热。
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引用次数: 0
Two-layered blood flow analysis through progressive bell-shaped arterial stenosis 进行性钟状动脉狭窄的两层血流分析
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-02-19 DOI: 10.1016/j.ijft.2026.101584
Biddha Pokhrel , Pushpa Nidhi Gautam , Daniel Oluwasegun Adams , Jeevan Kafle
Stenosis is the unwanted deposition in the artery that reduces blood flow, and it is the major cause of cardiovascular disease. As time progresses, a bell-shaped stenosis becomes more severe, resulting in increased arterial narrowing and enhanced flow obstruction. In this work, a progressive, time-dependent bell-shaped stenosis is modeled to investigate its hemodynamic effects using a two-layer blood flow framework. The bell-shaped stenosis exhibits a sharp head, which causes a significant obstruction to blood flow even in its early stage. The geometry of the bell-shaped stenosis, which gradually narrows the artery, is used in the Navier–Stokes equations and solved separately in each layer by taking suitable boundary conditions because of their distinct rheological properties. The core layer is modeled as a non-Newtonian fluid, while the peripheral layer is treated as Newtonian, allowing for a comparison of flow behavior between the two regions. Analytical solutions of key flow characteristics, including velocity profile, volumetric flow rate, pressure drop and its ratio, and shear stress and its ratio, are calculated in terms of time, viscosity, and consistency index. The findings indicate that an increase in time, viscosity, and consistency index decreases velocity, volumetric flow rate, and shear stress ratios, whereas pressure drop and its ratio increase markedly. Among the governing parameters, viscosity exerts a more dominant influence than temporal variations on velocity profile, volumetric flow rate, and pressure drop, while time primarily modulates the evolution of these effects. Furthermore, due to its non-Newtonian nature, the core layer exhibits stronger sensitivity to rheological parameters than the Newtonian peripheral layer. Incorporating the temporal term in bell-shaped arterial geometry to get more accurate results and understand vascular conditions in such morphological structures using two-layered blood rheology is our novel work. This model may help with the interpretation of the imaging results, treatment planning and surgical intervention, and the early diagnosis of cardiovascular disease.
狭窄是动脉中不必要的沉积,减少了血液流动,它是心血管疾病的主要原因。随着时间的推移,钟形狭窄变得更加严重,导致动脉狭窄加剧,血流阻塞加剧。在这项工作中,一个渐进的,时间依赖的钟形狭窄被建模,以研究其血流动力学的影响,使用双层血流框架。钟形狭窄表现出尖锐的头部,即使在早期也会导致明显的血流障碍。在Navier-Stokes方程中使用了逐渐使动脉变窄的钟形狭窄的几何形状,由于其不同的流变特性,在每一层中采用合适的边界条件分别求解。核心层被建模为非牛顿流体,而外围层被视为牛顿流体,从而可以比较两个区域之间的流动行为。根据时间、粘度和稠度指数,计算出流速剖面、体积流量、压降及其比值、剪应力及其比值等关键流动特性的解析解。结果表明,时间、粘度和稠度指数的增加会降低流速、体积流量和剪应力比,而压降和剪应力比则显著增加。在控制参数中,粘度对速度分布、体积流量和压降的影响比时间变化更大,而时间主要调节这些影响的演变。此外,由于其非牛顿性质,核心层比牛顿外围层对流变参数表现出更强的敏感性。结合钟形动脉几何中的时间项,以获得更准确的结果,并利用双层血液流变学了解这种形态结构中的血管状况是我们的新工作。该模型有助于影像学结果的解释、治疗计划和手术干预以及心血管疾病的早期诊断。
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引用次数: 0
Waste heat recovery from diesel engines for water desalination 柴油发动机废热回收用于海水淡化
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-02 DOI: 10.1016/j.ijft.2026.101548
Maryam Nooman AlMallahi , Anas Bin Abdul Hadi , Montaser Mahmoud , Mohammad Ali Abdelkareem , Abdul Ghani Olabi , Saeed Alnuaimi , Mahmoud Elgendi
Desalination is vital to overcome water scarcity and provide a reliable freshwater supply. Current desalination methods require significant energy, resulting in high costs and notable environmental pollution. Utilizing waste heat (WH) in desalination systems can lower energy consumption, greenhouse gas (GHG) emissions, and operational costs. The WH can be driven directly by thermal energy or indirectly through various waste-heat recovery methods. This paper reviews waste heat recovery from diesel engines in desalination systems. The paper categorizes the application of WH for thermal desalination technologies, including multi-stage flash desalination (MSF), humidification and dehumidification (HDH), and multi-effect desalination (MED). Additionally, it classifies waste heat recovery techniques, such as thermoelectric generators, power cycles, waste heat-to-heat conversion, and thermal energy storage systems. Waste-to-power energy recovery systems can generate the power required to drive desalination processes. When combined with the WHR system, the freshwater production rate reached 146 kg⋅h-1, and a net power of 354.65 kW was recovered. Thus, using WH to desalinate water has demonstrated significant economic and environmental benefits in many industries, especially maritime vessels. It reduces the need for large storage tanks and regular supplies, ultimately increasing sustainability.
海水淡化对于克服水资源短缺和提供可靠的淡水供应至关重要。目前的海水淡化方法需要大量的能源,导致高成本和显著的环境污染。在海水淡化系统中利用废热可以降低能源消耗、温室气体排放和运营成本。WH可以直接由热能驱动,也可以通过各种余热回收方法间接驱动。本文综述了海水淡化系统中柴油机余热回收的研究进展。本文对WH在热脱盐技术中的应用进行了分类,包括多级闪蒸脱盐(MSF)、加湿除湿(HDH)和多效脱盐(MED)。此外,它还分类了废热回收技术,如热电发电机、电力循环、废热到热转换和热能储存系统。废物发电能源回收系统可以产生驱动海水淡化过程所需的电力。与WHR系统结合使用时,淡水产量达到146 kg⋅h-1,回收净功率354.65 kW。因此,在许多行业,特别是海上船舶中,使用水淡化已经证明了显著的经济和环境效益。它减少了对大型储罐和常规供应的需求,最终提高了可持续性。
{"title":"Waste heat recovery from diesel engines for water desalination","authors":"Maryam Nooman AlMallahi ,&nbsp;Anas Bin Abdul Hadi ,&nbsp;Montaser Mahmoud ,&nbsp;Mohammad Ali Abdelkareem ,&nbsp;Abdul Ghani Olabi ,&nbsp;Saeed Alnuaimi ,&nbsp;Mahmoud Elgendi","doi":"10.1016/j.ijft.2026.101548","DOIUrl":"10.1016/j.ijft.2026.101548","url":null,"abstract":"<div><div>Desalination is vital to overcome water scarcity and provide a reliable freshwater supply. Current desalination methods require significant energy, resulting in high costs and notable environmental pollution. Utilizing waste heat (WH) in desalination systems can lower energy consumption, greenhouse gas (GHG) emissions, and operational costs. The WH can be driven directly by thermal energy or indirectly through various waste-heat recovery methods. This paper reviews waste heat recovery from diesel engines in desalination systems. The paper categorizes the application of WH for thermal desalination technologies, including multi-stage flash desalination (MSF), humidification and dehumidification (HDH), and multi-effect desalination (MED). Additionally, it classifies waste heat recovery techniques, such as thermoelectric generators, power cycles, waste heat-to-heat conversion, and thermal energy storage systems. Waste-to-power energy recovery systems can generate the power required to drive desalination processes. When combined with the WHR system, the freshwater production rate reached 146 kg⋅h<sup>-1</sup>, and a net power of 354.65 kW was recovered. Thus, using WH to desalinate water has demonstrated significant economic and environmental benefits in many industries, especially maritime vessels. It reduces the need for large storage tanks and regular supplies, ultimately increasing sustainability.</div></div>","PeriodicalId":36341,"journal":{"name":"International Journal of Thermofluids","volume":"32 ","pages":"Article 101548"},"PeriodicalIF":0.0,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146024813","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Evaluation of thermal energy storage for central receiver concentrating solar power plants under charging cycles through structural assessment 基于结构评价的中央集热器太阳能电站充电循环蓄热评价
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-19 DOI: 10.1016/j.ijft.2026.101563
José Luis Torres-Madroñero , Julian D. Osorio , Julián Sierra-Pérez , César Nieto-Londoño
Electricity production by concentrated solar power (CSP) systems has stood out among energy transition alternatives due to their large generation capacity (between 30 MW and 400 MW) and high capacity factor (80%) when incorporating thermal storage systems (TES). Although TES tanks in operation worldwide are made of austenitic steels with remarkable mechanical and anticorrosive properties, operational failures have been reported due to low-cycle fatigue, creep, and the abrupt release of residual stresses generated during tank manufacturing. A critical operation for salt tanks is the initial daily charging operation, given the low fluid level and the thermal gradients between the inventory and the salt entering the tank. This study presents a structural simulation of a 39.6 m-diameter molten salt tank for central receiver CSP plants, accounting for temperature and pressure variations during charging and different sparger ring inlet configurations. The initial pre-stressed condition of the floor, resulting from the manufacture of welded plates, is used as a boundary condition. The fatigue and creep life analyses were performed in accordance with the ASME BPVC and API standards. It was found that the tank’s floor is in a less favourable mechanical condition than the wall, due to its initial manufacturing condition and the maximum temperature differences during charging. A critical zone was identified in an area affected by residual stress on the floor and under the sparger ring. The baseline sparger ring configuration, with 52 2-inch-diameter orifices and a flow direction of 90°, results in an average floor stress of approximately 25 MPa and creep damage after 1.2 years of tank operation.
聚光太阳能发电(CSP)系统的发电能力大(30兆瓦至400兆瓦),在结合储热系统(TES)时容量系数高(80%),在能源转换替代方案中脱颖而出。尽管在世界范围内使用的TES储罐都是由具有卓越机械性能和防腐性能的奥氏体钢制成的,但由于储罐制造过程中产生的低周疲劳、蠕变和残余应力的突然释放,导致了作业失败的报道。考虑到低液位和库存与进入储罐的盐之间的热梯度,盐罐的一个关键操作是初始的每日加注操作。本研究对一个直径39.6 m的中央集热电站熔盐罐进行了结构模拟,考虑了充电过程中的温度和压力变化以及不同的分散环入口配置。由于焊接板的制造而产生的楼板的初始预应力条件被用作边界条件。根据ASME BPVC和API标准进行了疲劳和蠕变寿命分析。由于其初始制造条件和充电期间的最大温差,发现坦克的地板处于比墙更不利的机械状况。在底板和隔振环下受残余应力影响的区域确定了一个临界区域。基础分散环配置有52个直径为2英寸的孔,流动方向为90°,在储罐运行1.2年后,平均底板应力约为25 MPa,并且会产生蠕变损伤。
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引用次数: 0
Study of aspect ratio effect in combined shear-driven and pressure-difference driven flow characterization of a third grade fluid in a rectangular channel 矩形通道中三级流体剪切-压差联合流动特性的展弦比效应研究
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-07 DOI: 10.1016/j.ijft.2026.101552
Ayusman Nayak, Rajiva Lochan Mohanty, Sumanta Chaudhuri
Combined shear-driven and pressure-difference driven flow of a third grade fluid through a rectangular channel is studied as it has wide applications in extrusion, glass-fibre drawing, blood flow in arteries etc.. Pressure-difference driven flow case can be retrieved by setting the upper walls velocity to be zero. First, governing equation is formulated from the constitutive equation of third grade fluid considering hydro-dynamically fully developed flow, where the axial velocity is independent of the axial coordinate. The dimensionless governing equation is solved using the least square method using Symbolic Computation in MATLAB. As no experimental result or other numerical or analytical results are reported in the literature, the equation is again solved by least square homotopy perturbation method and standard numerical technique. Results from both these methods are compared for validation. In addition, velocity distribution in the limit of vanishing aspect ratio is compared with that of the previously reported results of third grade fluid flow between parallel plates. In both the cases, results are in close match which validate the results of the present study. Influence of aspect ratio, third grade fluid parameter on velocity distribution are analyzed. In case of combined shear- driven and pressure-difference driven flow, the effect of favourable and adverse pressure gradient is discussed. It is noted that increase in aspect ratio, arrests the flow separation and back flow in the channel. Increase in third-grade fluid parameter also increases the flow resistance with consequent prevention of flow separation and back flow.
研究了剪切驱动和压差驱动三级流体在矩形通道中的联合流动,该通道在挤压、玻璃纤维拉伸、动脉血流等方面有广泛的应用。通过将上壁速度设置为零,可以恢复压差驱动的流动情况。首先,考虑流动力充分发展,轴向速度与轴向坐标无关,由三级流体本构方程推导控制方程;利用MATLAB中的符号计算,采用最小二乘法求解无量纲控制方程。由于文献中没有实验结果,也没有其他数值或解析结果的报道,方程再次采用最小二乘同伦摄动法和标准数值技术求解。对两种方法的结果进行了比较验证。此外,还将消失长径比极限下的速度分布与已有报道的平行板间三级流体流动结果进行了比较。在这两种情况下,结果是密切匹配的,验证了本研究的结果。分析了展弦比、三级流体参数对速度分布的影响。在剪切驱动和压差驱动联合流动的情况下,讨论了有利压力梯度和不利压力梯度的影响。宽高比的增大抑制了流道内的流动分离和回流。三级流体参数的增加也增加了流动阻力,从而防止了流动分离和回流。
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引用次数: 0
Corrosion effects on a leakage steam control valve: analysis and risk assessment on the biodiesel plant case study 泄漏蒸汽控制阀的腐蚀效应:生物柴油装置案例分析与风险评估
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-08 DOI: 10.1016/j.ijft.2026.101554
Anggara Dwita Burmana , Rondang Tambun , Taslim , Barbara Ernst , Yacine Benguerba , Iriany
General surface erosion can be caused by the continuous exposure of metal surfaces to corrosive materials, resulting in further weight loss. This happened in the steam control valve, where continuous exposure to the steam flow rate resulted in erosion of the control valve wall. The purpose of this study is to discuss the causes of steam control valve failure due to corrosion in a biodiesel plant using the gravimetric and salt spray methods, based on the effects caused, and to review the safety risks and implication in more detail. Corrosion which occurred in the first year was 0.7321 mm/year, while corrosion which occurred in years 12 to 15 was relatively more stable at about 0.005 mm/year. Weight and metal losses during the first year were 45 g/year and 0.6052 mm/year, while those during the 14th to 15th years were relatively stable at about 4 g/years and 0.0630 mm/years. The results of the control valve salt spray chamber measurements are value obtained shows that higher NaCl concentration causes higher corrosion. In this observation, the highest value obtained was 0.3181 mm/year at 20% NaCl concentration, while the lowest value was 0.1548 mm/year at 5% NaCl concentration. A robust maintenance schedule helps identify early signs of wear and corrosion, allowing for timely intervention. Implementing a comprehensive maintenance and predictive programme will save time and reduce operating costs for a biodiesel plant.
由于金属表面持续暴露于腐蚀性材料中,导致进一步的重量损失,通常会引起表面侵蚀。这种情况发生在蒸汽控制阀中,连续暴露在蒸汽流量下导致控制阀壁的侵蚀。本研究的目的是利用重量法和盐雾法探讨生物柴油装置蒸汽控制阀因腐蚀而失效的原因,并根据所造成的影响对其安全风险和影响进行更详细的审查。第一年发生的腐蚀为0.7321 mm/年,而12至15年发生的腐蚀相对稳定,约为0.005 mm/年。第1年的失重和金属损失量分别为45 g/年和0.6052 mm/年,第14 ~ 15年的失重和金属损失量相对稳定,分别为4 g/年和0.0630 mm/年左右。控制阀盐雾室测量结果表明,NaCl浓度越高,腐蚀越严重。结果表明,在20% NaCl浓度下,其最大值为0.3181 mm/年,在5% NaCl浓度下,其最小值为0.1548 mm/年。强有力的维护计划有助于识别磨损和腐蚀的早期迹象,从而及时进行干预。实施全面的维护和预测计划将节省时间并降低生物柴油厂的运营成本。
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引用次数: 0
Energy and environmental analysis of a hydrogen energy cogeneration system based on photovoltaic power generation for low-carbon building 基于光伏发电的低碳建筑氢能热电联产系统能源环境分析
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2025-12-17 DOI: 10.1016/j.ijft.2025.101532
Bin Chen, Yutong Lei, Jiayun Ding
The advancement and implementation of low-carbon buildings are crucial for global climate change mitigation and sustainable development. However, conventional single-energy systems often suffer from limited efficiency and high carbon emissions, highlighting the need for integrated and efficient multi-output energy solutions. This study proposes a novel cogeneration system for simultaneous electricity, hydrogen, and heat production based on photovoltaic power generation, with operational parameters for electrolysis and fuel processes determined through parametric analysis. Energy and environmental assessments were conducted to evaluate system performance. The results show that the system achieves a peak solar power output of 125.68 kW/h, an alkaline electrolysis hydrogen production rate of 708.9 mol/h, and a proton exchange membrane fuel cell power generation of 10.3 kW. The overall system efficiency reaches 0.90, representing improvements of 30.19% and 74.77% compared to standalone alkaline electrolysis and fuel cell systems, respectively. Additionally, the system can reduce CO₂ emissions by 352,451 kg annually, demonstrating significant potential for enhancing energy efficiency and supporting decarbonization in the building sector.
推进和实施低碳建筑对减缓全球气候变化和可持续发展至关重要。然而,传统的单一能源系统往往存在效率有限和碳排放高的问题,这突出了对综合和高效的多输出能源解决方案的需求。本研究提出了一种基于光伏发电的新型电、氢、热同步热电联产系统,通过参数分析确定了电解和燃料过程的运行参数。进行了能源和环境评估,以评估系统的性能。结果表明,该系统太阳能发电峰值125.68 kW/h,碱性电解产氢速率为708.9 mol/h,质子交换膜燃料电池发电量为10.3 kW。整个系统的效率达到0.90,与独立的碱性电解和燃料电池系统相比,分别提高了30.19%和74.77%。此外,该系统每年可减少352,451公斤的二氧化碳排放量,显示出提高能源效率和支持建筑行业脱碳的巨大潜力。
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引用次数: 0
Numerical simulation of chemically reacted hybrid nanofluid Forchheimer flow across a porous cone/wedge with radiation absorption 具有辐射吸收的多孔锥/楔体中化学反应混合纳米流体Forchheimer流动的数值模拟
Q1 Chemical Engineering Pub Date : 2026-03-01 Epub Date: 2026-01-14 DOI: 10.1016/j.ijft.2026.101558
Chundru Maheswari , Bhavanam Naga Lakshmi , Ravuri Mohana Ramana , Samad Noeiaghdam , Unai Fernandez-Gamiz
The present study provides a numerical exploration of steady, laminar, two-dimensional Forchheimer flow involving a chemically reacted Al2O3–Cu/H2O hybrid nanofluid over vertically oriented porous wedge and cone geometries with non-isothermal and non-isosolutal constraints, incorporating the influence of radiation absorption and the thermal Grashof number. The set of non-linear ODEs is derived from the set of non-linear PDEs by employing similarity transformations. Numerical solutions are obtained using the bvp5c method implemented in MATLAB. The influence of key parameters on the flowing fields, along with heat and mass transmission rates, is analysed and presented through graphical and tabular formats. The results indicate that the velocity profile rises with an increase in the thermal Grashof number, whereas it declines with greater values of the Forchheimer number and porosity parameter. The temperature profile shows an upward tendency with increasing Forchheimer number, porosity and radiation absorption, while it decreases as thermal Grashof number intensifies. The concentration decreases with higher thermal Grashof number and chemical reaction, but increases with greater Forchheimer number. These effects are more pronounced in the wedge configuration than in the cone. Furthermore, the heat and mass transmission rates influenced by the key parameters are systematically summarized in tables. The analysis illustrates the skin friction coefficient increases by 24% and 34% as the thermal Grashof number rises from 1 to 4, and decreases by 12% and 16% with increasing Forchheimer number and porosity parameter (0.1 to 1) in the cone and wedge respectively. The Nusselt number decreases by 74% for the cone and 8% for the wedge as radiation absorption increases from 1 to 1.3, while the Sherwood number increases by 10% and 11% as the chemical reaction parameter rises from 0.5 to 0.8 in the cone and wedge respectively. The accuracy of the proposed model has been thoroughly validated against existing literature, showing strong consistency with earlier findings.
在非等温和非等溶质约束下,考虑辐射吸收和热格拉希夫数的影响,对Al2O3-Cu /H2O混合纳米流体在垂直取向多孔楔形和锥形几何结构上的稳定、层流和二维Forchheimer流动进行了数值研究。在非线性偏微分方程的基础上,通过相似变换得到非线性偏微分方程的集合。利用MATLAB实现的bvp5c方法得到了数值解。通过图形和表格的形式分析了关键参数对流场以及传热传质率的影响。结果表明:速度剖面随热格拉什夫数的增大而增大,随福希海默数和孔隙度参数的增大而减小;温度分布随Forchheimer数、孔隙度和辐射吸收量的增加呈上升趋势,随热Grashof数的增加呈下降趋势。浓度随热格拉什夫数和化学反应的增加而降低,随福希海默数的增加而增加。这些影响在楔形结构中比在锥形结构中更为明显。此外,系统地总结了受关键参数影响的传热传质率。分析表明,当热Grashof数从1增加到4时,表面摩擦系数分别增加24%和34%,而当锥体和楔体的Forchheimer数和孔隙度参数(0.1 to 1)增加时,表面摩擦系数分别降低12%和16%。当辐射吸收从1增加到1.3时,锥体的Nusselt数减少了74%,楔体的Nusselt数减少了8%,而当化学反应参数从0.5增加到0.8时,锥体和楔体的Sherwood数分别增加了10%和11%。所提出的模型的准确性已与现有文献进行了彻底验证,显示出与早期发现的强烈一致性。
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International Journal of Thermofluids
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