Pub Date : 2023-04-06DOI: 10.3390/recycling8020041
B.-J. R. Mungyeko Bisulandu, F. Marias
This article presents the numerical modeling of the thermochemical conversion of biomass and tires as alternative fuels in kilns dedicated to the production of cement. The study seeks to understand and control the phenomena that occur when heavy fuel oil (traditional fuel) is partially replaced by biomass and tires. These are thoroughly mixed with meal at the entrance to the rotary kiln and form the bed of solids. The mathematical model developed takes into account both chemical reactions of meal and alternative fuels. At the entrance, the meal is made up of species such as CaCO3, MgCO3, Al2O3, SiO2, Fe2O3, MgO, CaO, C2S, C3A, C4AF and C3S, some of which form along the kiln. The article focuses specifically on the influence of alternative fuels on the clinker or cement obtained. The properties (moisture, organic matter, composition, energy value, etc.) of the biomass and the tires, which are associated with the operating parameters of the kiln, greatly influence the production of clinker. In order to understand and control the behavior of each material and the operating parameters in the clinker (cement) production process, the mathematical model follows the evolution of each species and parameters step-by-step, until the clinker is obtained. The effect of alternative fuels on clinker production was found for the kiln’s operational parameters, the dynamic angle of the bed (30°), the angle of inclination of the kiln (2°), rotation (2 rpm), the length and the inside diameter, respectively (80 m) and (4 m); the chemical and physical properties (humidity, organic, inorganic matter, C, H, O, N, S, Cl); the lower calorific value, raw material); and the numerical parameters (spatial discretization 30 and 120). Despite the high energy content of tire fuels, the results of the use of biomass give better characteristics of clinker/cement (52.36% C3S and 3.83% CaO).The results found show that biomass pyrolysis is endothermic, with the heat of reaction found to be ∆rHpyro=184.9 kJ/kg, whereas for tires, a heat of reaction of ∆rHpyro=−1296.3 kJ/kg was found, showing that the pyrolysis of this material is exothermic. Char production is higher in the case of tires than in the case of biomass, with rates of 0.261 kg/kgOrg.Mat. and 0.196 kg/kgOrg.Mat., respectively. In both cases, waste conversion was complete (100%). The cement obtained in the different cases meets the requirements of Portland cements (73.06% silicates and 18.76% aluminates), the conversion of alternative fuels is complete (100%), and the specific energy consumption is almost consistent with values from the literature.
{"title":"Numerical Modeling of Thermochemical Conversion of Biomass and Tires as Fuels for Cement Clinker Production","authors":"B.-J. R. Mungyeko Bisulandu, F. Marias","doi":"10.3390/recycling8020041","DOIUrl":"https://doi.org/10.3390/recycling8020041","url":null,"abstract":"This article presents the numerical modeling of the thermochemical conversion of biomass and tires as alternative fuels in kilns dedicated to the production of cement. The study seeks to understand and control the phenomena that occur when heavy fuel oil (traditional fuel) is partially replaced by biomass and tires. These are thoroughly mixed with meal at the entrance to the rotary kiln and form the bed of solids. The mathematical model developed takes into account both chemical reactions of meal and alternative fuels. At the entrance, the meal is made up of species such as CaCO3, MgCO3, Al2O3, SiO2, Fe2O3, MgO, CaO, C2S, C3A, C4AF and C3S, some of which form along the kiln. The article focuses specifically on the influence of alternative fuels on the clinker or cement obtained. The properties (moisture, organic matter, composition, energy value, etc.) of the biomass and the tires, which are associated with the operating parameters of the kiln, greatly influence the production of clinker. In order to understand and control the behavior of each material and the operating parameters in the clinker (cement) production process, the mathematical model follows the evolution of each species and parameters step-by-step, until the clinker is obtained. The effect of alternative fuels on clinker production was found for the kiln’s operational parameters, the dynamic angle of the bed (30°), the angle of inclination of the kiln (2°), rotation (2 rpm), the length and the inside diameter, respectively (80 m) and (4 m); the chemical and physical properties (humidity, organic, inorganic matter, C, H, O, N, S, Cl); the lower calorific value, raw material); and the numerical parameters (spatial discretization 30 and 120). Despite the high energy content of tire fuels, the results of the use of biomass give better characteristics of clinker/cement (52.36% C3S and 3.83% CaO).The results found show that biomass pyrolysis is endothermic, with the heat of reaction found to be ∆rHpyro=184.9 kJ/kg, whereas for tires, a heat of reaction of ∆rHpyro=−1296.3 kJ/kg was found, showing that the pyrolysis of this material is exothermic. Char production is higher in the case of tires than in the case of biomass, with rates of 0.261 kg/kgOrg.Mat. and 0.196 kg/kgOrg.Mat., respectively. In both cases, waste conversion was complete (100%). The cement obtained in the different cases meets the requirements of Portland cements (73.06% silicates and 18.76% aluminates), the conversion of alternative fuels is complete (100%), and the specific energy consumption is almost consistent with values from the literature.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-04-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46633597","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-04-05DOI: 10.3390/recycling8020040
Mayawi Baba-Nalikant, N. A. Abdullah, M. Husin, Sharifah Mashita Syed-Mohamad, Mohamad Saifudin Mohamad Saleh, A. A. Rahim
This study aimed to investigate the relationships between knowledge, attitudes, and values in promoting zero-waste, pro-environmental behaviour among the university campus community and how technology plays its role. A survey instrument was developed from the findings of earlier focus group discussions and in-depth interviews, which were based on the adaptation and adoption of previous studies, especially Kollmuss and Agyeman’s 2002 Model of Pro-Environmental Behaviour and a modified Knowledge-Attitude-Practises Model. Three hundred ninety-three respondent samples from Universiti Kebangsaan Malaysia, Universiti Putra Malaysia, and Universiti Sains Malaysia were analysed for their insights regarding their vision of a Zero-Waste Campus using the Structural Equation Modelling approach. The results show positive relationships between the five studied variables and the proposed hypotheses. Knowledge and attitudes serve as moderating variables, enhancing the strength of the causal effects of the related relationships. As the results show good significance, proper planning for integrating the studied variables and the proposed zero-waste campus framework can be used by university management, other institutions, or national-level agencies to develop an environment-specific plan to promote zero-waste, pro-environmental behaviour.
{"title":"The Relationship between Knowledge, Attitudes, Values, and Technology in Promoting Zero-Waste Pro-Environmental Behaviour in a Zero-Waste Campus Framework","authors":"Mayawi Baba-Nalikant, N. A. Abdullah, M. Husin, Sharifah Mashita Syed-Mohamad, Mohamad Saifudin Mohamad Saleh, A. A. Rahim","doi":"10.3390/recycling8020040","DOIUrl":"https://doi.org/10.3390/recycling8020040","url":null,"abstract":"This study aimed to investigate the relationships between knowledge, attitudes, and values in promoting zero-waste, pro-environmental behaviour among the university campus community and how technology plays its role. A survey instrument was developed from the findings of earlier focus group discussions and in-depth interviews, which were based on the adaptation and adoption of previous studies, especially Kollmuss and Agyeman’s 2002 Model of Pro-Environmental Behaviour and a modified Knowledge-Attitude-Practises Model. Three hundred ninety-three respondent samples from Universiti Kebangsaan Malaysia, Universiti Putra Malaysia, and Universiti Sains Malaysia were analysed for their insights regarding their vision of a Zero-Waste Campus using the Structural Equation Modelling approach. The results show positive relationships between the five studied variables and the proposed hypotheses. Knowledge and attitudes serve as moderating variables, enhancing the strength of the causal effects of the related relationships. As the results show good significance, proper planning for integrating the studied variables and the proposed zero-waste campus framework can be used by university management, other institutions, or national-level agencies to develop an environment-specific plan to promote zero-waste, pro-environmental behaviour.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-04-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45568222","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-04-03DOI: 10.3390/recycling8020038
Arianna Moranda, O. Paladino
Increasing conditions of economic and social well-being have led to an increase in waste production. Among the waste products, a significant portion consists of plastic materials that are popular in the components of consumer goods. For this reason, the conversion of plastic to energy via controlled combustion and plastic to fuel via thermal/catalytic pyrolysis or gasification can be proposed to treat the residual heterogeneous mixed plastics that cannot be recovered as individual polymers. The quality and type of fuels that are possible to obtain from these processes are different, as is the quality of their emissions, which generally contain VOCs, PCBs, dioxins, PAHs, and heavy metals. In this work, we propose a methodology based on human health risk assessment to compare controlled combustion and catalytic pyrolysis. Many pathways are analyzed, and pollutant concentrations are computed in the atmosphere, water, vegetables, fish, and food. Exposure is evaluated for inhalation and ingestion routes by taking into account uncertainties. Our results show that the risk profile of catalytic pyrolysis is low. Controlled combustion remains an interesting process, but even if Best Available Technologies (BAT) are adopted, the cancer risk due to PAHs contained in particulate is around the threshold for people living near the plant if a long period of operation is considered.
{"title":"Controlled Combustion and Pyrolysis of Waste Plastics: A Comparison Based on Human Health Risk Assessment","authors":"Arianna Moranda, O. Paladino","doi":"10.3390/recycling8020038","DOIUrl":"https://doi.org/10.3390/recycling8020038","url":null,"abstract":"Increasing conditions of economic and social well-being have led to an increase in waste production. Among the waste products, a significant portion consists of plastic materials that are popular in the components of consumer goods. For this reason, the conversion of plastic to energy via controlled combustion and plastic to fuel via thermal/catalytic pyrolysis or gasification can be proposed to treat the residual heterogeneous mixed plastics that cannot be recovered as individual polymers. The quality and type of fuels that are possible to obtain from these processes are different, as is the quality of their emissions, which generally contain VOCs, PCBs, dioxins, PAHs, and heavy metals. In this work, we propose a methodology based on human health risk assessment to compare controlled combustion and catalytic pyrolysis. Many pathways are analyzed, and pollutant concentrations are computed in the atmosphere, water, vegetables, fish, and food. Exposure is evaluated for inhalation and ingestion routes by taking into account uncertainties. Our results show that the risk profile of catalytic pyrolysis is low. Controlled combustion remains an interesting process, but even if Best Available Technologies (BAT) are adopted, the cancer risk due to PAHs contained in particulate is around the threshold for people living near the plant if a long period of operation is considered.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41893668","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-04-03DOI: 10.3390/recycling8020039
F. Welle
Post-consumer polystyrene (PS) recyclates behind a functional barrier of virgin PS polymer is an attractive way to introduce post-consumer PS recyclates in packaging materials. However, until now, there has been no official guidance published on how to test the performance of a functional barrier. In addition, no threshold limits for the evaluation of post-consumer recyclates behind FBs have been published by competent authorities. This is a drawback in the food law compliance evaluation and novel technology notification of post-consumer recyclates behind a functional barrier. In this study, co-extruded yogurt cups with an artificially spiked core layer were investigated with respect to migration of the applied surrogates. The applied migration kinetic testing method into the gas phase was shown to be sensitive and suitable for the evaluation of the functional barrier performance. For consumer safety evaluation, two worst-case scenarios were used. As a result, due to the high processing temperatures used during co-extrusion, the virgin PS functional barrier layer was partly contaminated with the surrogates from the core layer. However, on the basis of the conditions, data, and the evaluation presented, the use of post-consumer recycled PS behind an FB of virgin PS can be considered as safe.
{"title":"Recycling of Post-Consumer Polystyrene Packaging Waste into New Food Packaging Applications—Part 2: Co-Extruded Functional Barriers","authors":"F. Welle","doi":"10.3390/recycling8020039","DOIUrl":"https://doi.org/10.3390/recycling8020039","url":null,"abstract":"Post-consumer polystyrene (PS) recyclates behind a functional barrier of virgin PS polymer is an attractive way to introduce post-consumer PS recyclates in packaging materials. However, until now, there has been no official guidance published on how to test the performance of a functional barrier. In addition, no threshold limits for the evaluation of post-consumer recyclates behind FBs have been published by competent authorities. This is a drawback in the food law compliance evaluation and novel technology notification of post-consumer recyclates behind a functional barrier. In this study, co-extruded yogurt cups with an artificially spiked core layer were investigated with respect to migration of the applied surrogates. The applied migration kinetic testing method into the gas phase was shown to be sensitive and suitable for the evaluation of the functional barrier performance. For consumer safety evaluation, two worst-case scenarios were used. As a result, due to the high processing temperatures used during co-extrusion, the virgin PS functional barrier layer was partly contaminated with the surrogates from the core layer. However, on the basis of the conditions, data, and the evaluation presented, the use of post-consumer recycled PS behind an FB of virgin PS can be considered as safe.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-04-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46073280","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-29DOI: 10.3390/recycling8020037
Dowan Kim, K. Kim, Choong-Real Baek, C. Phae
The Voluntary Agreement for Collecting and Recycling Plastic Waste (VA), including polyvinyl chloride (PVC) profiles and flooring materials, will be converted to an Extended Producer Responsibility (EPR) system from 2023. The objective of this study is to calculate the standard recycling cost and the recycling market size for preparing the new system. Among the total recycling companies participating in the VA, a cost analysis was conducted for 11 profile businesses (35% of the total businesses) and seven flooring businesses (58% of the total businesses). As a result, the standard recycling cost was calculated as 0.45 USD/kg for PVC profiles and 0.36 USD/kg for PVC flooring materials. As of 2020, the total market size is 1135 million USD (5.86 million USD for PVC profiles and 5.49 million USD for PVC flooring materials). Our research shows that few countries have nationally managed accurate data regarding PVC profiles and flooring waste. Compared to the European Union (EU), the total amount of recycled PVC products in Korea seems lower, but the recycling rate per capita is higher. This study can provide basic data about the recycling industry for the recycling academia and the manufacturing field.
{"title":"A Study on the Calculation of the Standard Recycling Cost of PVC Profiles and Flooring Waste in Korea","authors":"Dowan Kim, K. Kim, Choong-Real Baek, C. Phae","doi":"10.3390/recycling8020037","DOIUrl":"https://doi.org/10.3390/recycling8020037","url":null,"abstract":"The Voluntary Agreement for Collecting and Recycling Plastic Waste (VA), including polyvinyl chloride (PVC) profiles and flooring materials, will be converted to an Extended Producer Responsibility (EPR) system from 2023. The objective of this study is to calculate the standard recycling cost and the recycling market size for preparing the new system. Among the total recycling companies participating in the VA, a cost analysis was conducted for 11 profile businesses (35% of the total businesses) and seven flooring businesses (58% of the total businesses). As a result, the standard recycling cost was calculated as 0.45 USD/kg for PVC profiles and 0.36 USD/kg for PVC flooring materials. As of 2020, the total market size is 1135 million USD (5.86 million USD for PVC profiles and 5.49 million USD for PVC flooring materials). Our research shows that few countries have nationally managed accurate data regarding PVC profiles and flooring waste. Compared to the European Union (EU), the total amount of recycled PVC products in Korea seems lower, but the recycling rate per capita is higher. This study can provide basic data about the recycling industry for the recycling academia and the manufacturing field.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48335057","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-13DOI: 10.3390/recycling8020036
Christiam-Ismael Méndez-Lazarte, V. Bohórquez-López, Carlos Caycho-Chumpitaz, Alfredo Estrada-Merino
Facilitating solid waste separating behavior at home continues to be a challenge for municipal programs in emerging economies. Large cities concentrate the generation of solid waste and, in Latin America, a great percentage of this waste is not re-used. Therefore, in this research, we explore the drivers motivating solid waste separation at home in Lima. We applied 450 surveys in two municipalities of Lima and analyzed the results through Structural Equation Modeling (SEM). The results demonstrate that attitude, perception of technical knowledge, and availability of physical space influence solid waste separation behavior. Additionally, the mediating role of intention between solid waste separation attitude and behavior is demonstrated. Municipal solid waste recycling programs in emerging economies tend to focus on educational and motivational actions, without giving due importance to space at home in order to manage solid waste. The lack of urban equipment and the limited availability of space at home introduce barriers that limit solid waste separating behaviors in emerging economies.
{"title":"Attitude Is Not Enough to Separate Solid Waste at Home in Lima","authors":"Christiam-Ismael Méndez-Lazarte, V. Bohórquez-López, Carlos Caycho-Chumpitaz, Alfredo Estrada-Merino","doi":"10.3390/recycling8020036","DOIUrl":"https://doi.org/10.3390/recycling8020036","url":null,"abstract":"Facilitating solid waste separating behavior at home continues to be a challenge for municipal programs in emerging economies. Large cities concentrate the generation of solid waste and, in Latin America, a great percentage of this waste is not re-used. Therefore, in this research, we explore the drivers motivating solid waste separation at home in Lima. We applied 450 surveys in two municipalities of Lima and analyzed the results through Structural Equation Modeling (SEM). The results demonstrate that attitude, perception of technical knowledge, and availability of physical space influence solid waste separation behavior. Additionally, the mediating role of intention between solid waste separation attitude and behavior is demonstrated. Municipal solid waste recycling programs in emerging economies tend to focus on educational and motivational actions, without giving due importance to space at home in order to manage solid waste. The lack of urban equipment and the limited availability of space at home introduce barriers that limit solid waste separating behaviors in emerging economies.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47570007","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-10DOI: 10.3390/recycling8020035
M. Perotti, F. Iacoviello, N. M. Marian, C. Indelicato, G. Capitani, R. Salvini, Marco Zampini, C. Viti
In this study, we investigated flotation muds (FM) deriving from the recovery processes of precious metals contained in e-waste (wastes from electronics) and exhausted catalysts. FM consist of an amorphous phase, corresponding to a Ca- and Al-rich silicatic glass, potentially usable as a secondary raw material (SRM) to obtain a final ceramic product (CFM). A high FM amount was used in our ceramic tests, and suitably mixed with variable percentages of other phases. Chemical analysis, phase composition, microstructure, pore pattern and technological properties of the new ceramic products were determined using different analytical techniques, including bulk XRF, XRD, SEM-EDS and µCT. The CFM product predominantly consists of nepheline, pyroxene and wollastonite as the main crystalline phases, with a minor amorphous phase occurring as a compact interstitial matrix. The ceramic product has a porous interconnected microstructure. Nevertheless, this microstructure does not negatively affect the mechanical properties of the ceramic product, as testified by the geo-mechanical tests, revealing good properties in terms of bending and uniaxial strength. These preliminary results point out that FM recycling is feasible, at least at the laboratory scale.
{"title":"Flotation Sludges from Precious Metal Recovery Processes: From Waste to Secondary Raw Material in Ceramics","authors":"M. Perotti, F. Iacoviello, N. M. Marian, C. Indelicato, G. Capitani, R. Salvini, Marco Zampini, C. Viti","doi":"10.3390/recycling8020035","DOIUrl":"https://doi.org/10.3390/recycling8020035","url":null,"abstract":"In this study, we investigated flotation muds (FM) deriving from the recovery processes of precious metals contained in e-waste (wastes from electronics) and exhausted catalysts. FM consist of an amorphous phase, corresponding to a Ca- and Al-rich silicatic glass, potentially usable as a secondary raw material (SRM) to obtain a final ceramic product (CFM). A high FM amount was used in our ceramic tests, and suitably mixed with variable percentages of other phases. Chemical analysis, phase composition, microstructure, pore pattern and technological properties of the new ceramic products were determined using different analytical techniques, including bulk XRF, XRD, SEM-EDS and µCT. The CFM product predominantly consists of nepheline, pyroxene and wollastonite as the main crystalline phases, with a minor amorphous phase occurring as a compact interstitial matrix. The ceramic product has a porous interconnected microstructure. Nevertheless, this microstructure does not negatively affect the mechanical properties of the ceramic product, as testified by the geo-mechanical tests, revealing good properties in terms of bending and uniaxial strength. These preliminary results point out that FM recycling is feasible, at least at the laboratory scale.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42931461","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-08DOI: 10.3390/recycling8020034
N. Alfimova, S. Pirieva, K. Levickaya, N. Kozhukhova, M. Elistratkin
The search for ways to utilize and recycle industrial by-products is the basic principle that governs rational environmental management, synthesis of “green” materials, and appears as one of the main criteria for sustainable development in most countries of the world. Gypsum-containing waste (GCW) derived from industries, represents a large-tonnage product. The production of gypsum materials could be one of the ways to recycle GCW products. GCW from various industries can be used as an alternative to natural raw materials when producing gypsum binders. However, the features of GCW do not allow the production of a high-quality binder when traditional technologies are applied, so it requires the development of additional methods or the introduction of various modifiers to the binder system. One of the ways to increase the efficiency of GCW as a raw material for the production of gypsum binders is to apply a semi-dry pressing method, at reduced values of the W/S ratio of the binder. The objective of this research was to study the possibility of increasing the efficiency of GCW using citrogypsum for production of gypsum materials, by optimization of the mix design and by applying a semi-dry pressing method, using a lower pressure load at the molding stage. The mix design and technological parameters were optimized using mathematical planning of the experimental method. Parameters such as the amount of citrogypsum as an additive in the raw mixture, molding pressure, and water–solid (W/S) ratio were taken as input parameters of variation. To plot the relationship of the input–output parameters, the SigmaPlot software was applied, to analyze and demonstrate scientific and statistical data in the form of nomograms. It has been established that the use of the semi-dry pressing method with the optimal mix design and technological parameters, makes it possible to obtain gypsum samples with demolding strengths up to 2 MPa, and final compressive strengths up to 26 MPa. The incorporation of citrogypsum and the optimal W/S ratio of 0.25, results in positive effects, such as a reduction in the sticking properties of the mix during the demolding stage, and the homogeneity of compaction and visual appearance of the samples were also improved.
{"title":"The Production of Gypsum Materials with Recycled Citrogypsum Using Semi-Dry Pressing Technology","authors":"N. Alfimova, S. Pirieva, K. Levickaya, N. Kozhukhova, M. Elistratkin","doi":"10.3390/recycling8020034","DOIUrl":"https://doi.org/10.3390/recycling8020034","url":null,"abstract":"The search for ways to utilize and recycle industrial by-products is the basic principle that governs rational environmental management, synthesis of “green” materials, and appears as one of the main criteria for sustainable development in most countries of the world. Gypsum-containing waste (GCW) derived from industries, represents a large-tonnage product. The production of gypsum materials could be one of the ways to recycle GCW products. GCW from various industries can be used as an alternative to natural raw materials when producing gypsum binders. However, the features of GCW do not allow the production of a high-quality binder when traditional technologies are applied, so it requires the development of additional methods or the introduction of various modifiers to the binder system. One of the ways to increase the efficiency of GCW as a raw material for the production of gypsum binders is to apply a semi-dry pressing method, at reduced values of the W/S ratio of the binder. The objective of this research was to study the possibility of increasing the efficiency of GCW using citrogypsum for production of gypsum materials, by optimization of the mix design and by applying a semi-dry pressing method, using a lower pressure load at the molding stage. The mix design and technological parameters were optimized using mathematical planning of the experimental method. Parameters such as the amount of citrogypsum as an additive in the raw mixture, molding pressure, and water–solid (W/S) ratio were taken as input parameters of variation. To plot the relationship of the input–output parameters, the SigmaPlot software was applied, to analyze and demonstrate scientific and statistical data in the form of nomograms. It has been established that the use of the semi-dry pressing method with the optimal mix design and technological parameters, makes it possible to obtain gypsum samples with demolding strengths up to 2 MPa, and final compressive strengths up to 26 MPa. The incorporation of citrogypsum and the optimal W/S ratio of 0.25, results in positive effects, such as a reduction in the sticking properties of the mix during the demolding stage, and the homogeneity of compaction and visual appearance of the samples were also improved.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49500985","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-03DOI: 10.3390/recycling8020033
Dowan Kim, Eunsook Kim, C. Phae
Vinyl, such as those in the form of mulching and vinyl houses, is used to improve agricultural productivity. It is generated as an agriculture waste vinyl (AWV) after use. The collected AWV is transported to a recycling facility and shredded, washed, and compressed to be recycled. Recycled materials can contribute to the circular economy of agriculture as they are used again as an agricultural plastic product. However, in Korea, there are concerns about the illegal disposal (landfill, incineration) of AWV. So, a new management model is needed in which stakeholders voluntarily establish an AWV management system. In this study, a sustainable management strategy was proposed. This strategy is reinforcing the responsibility of the producers of AWV and forms a value chain in the proper discharge after consumption by applying the deposit system proposed to recover AWV. Local governments and the National Agricultural Cooperative Federation (NH) proposed education to curb the illegal disposal of AWV, and for managing areas where a collection system has not yet been established, biodegradable mulching vinyl (BMV) was proposed to minimize the environmental pollution caused by AWV. It was calculated that the EPR contribution was 0.16 USD/kg, and the introduction of BMV was 0.42 USD/kg in Korea. This study will provide a new alternative in countries struggling with AWV management.
{"title":"Strategies for Sustainable Management of Agricultural Waste Vinyl in South Korea","authors":"Dowan Kim, Eunsook Kim, C. Phae","doi":"10.3390/recycling8020033","DOIUrl":"https://doi.org/10.3390/recycling8020033","url":null,"abstract":"Vinyl, such as those in the form of mulching and vinyl houses, is used to improve agricultural productivity. It is generated as an agriculture waste vinyl (AWV) after use. The collected AWV is transported to a recycling facility and shredded, washed, and compressed to be recycled. Recycled materials can contribute to the circular economy of agriculture as they are used again as an agricultural plastic product. However, in Korea, there are concerns about the illegal disposal (landfill, incineration) of AWV. So, a new management model is needed in which stakeholders voluntarily establish an AWV management system. In this study, a sustainable management strategy was proposed. This strategy is reinforcing the responsibility of the producers of AWV and forms a value chain in the proper discharge after consumption by applying the deposit system proposed to recover AWV. Local governments and the National Agricultural Cooperative Federation (NH) proposed education to curb the illegal disposal of AWV, and for managing areas where a collection system has not yet been established, biodegradable mulching vinyl (BMV) was proposed to minimize the environmental pollution caused by AWV. It was calculated that the EPR contribution was 0.16 USD/kg, and the introduction of BMV was 0.42 USD/kg in Korea. This study will provide a new alternative in countries struggling with AWV management.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":"48 5","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41296938","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-02DOI: 10.3390/recycling8020032
Mariam Abdulkareem, A. Komkova, J. Havukainen, G. Habert, M. Horttanainen
Global objectives to mitigate climate change in the construction industry have led to increasing geopolymer development as an alternative to carbon-intensive cement. Geopolymers can have similar mechanical properties and a lower carbon footprint. However, geopolymer production is not as homogeneous as cement because it is produced by synthesizing alkali solutions with different aluminosilicate precursors. This study assessed the feasibility of using conventional (fly ash, blast furnace slag, and metakaolin) and alternative precursors (steel slag, mine tailings, glass waste, sewage sludge ashes, and municipal solid waste incineration bottom ashes (MSWI BA)) in geopolymer mixes for different European regions (Belgium and Finland) from a sustainability perspective, using environmental, economic, and resource availability indicators as the criteria. A multi-objective optimization technique was applied to identify optimal precursors for geopolymer mixes using two scenarios: (1) considering both conventional and alternative precursors; (2) only considering alternative precursors. The results from the first scenario show that one of the most optimal precursor combinations for the geopolymer mix is 50% fly ash, 25% MSWI BA, and 25% sewage sludge ash for Belgium. For Finland, it is 19% fly ash, 27% mine tailings, and 45% MSWI BA. For the second scenario, one of the most optimal precursor combinations for Belgium is 87% MSWI BA and 13% steel slag. For Finland, it is 25% mine tailings and 75% MSWI BA. Subsequently, linear regression analysis was applied to predict the compressive strength of the identified optimal mixes, and the results for Belgium and Finland were between 31–55 MPa and 31–50 MPa for the first scenario and between 50–59 MPa and 50–55 Mpa for the second scenario, respectively.
{"title":"Identifying Optimal Precursors for Geopolymer Composite Mix Design for Different Regional Settings: A Multi-Objective Optimization Study","authors":"Mariam Abdulkareem, A. Komkova, J. Havukainen, G. Habert, M. Horttanainen","doi":"10.3390/recycling8020032","DOIUrl":"https://doi.org/10.3390/recycling8020032","url":null,"abstract":"Global objectives to mitigate climate change in the construction industry have led to increasing geopolymer development as an alternative to carbon-intensive cement. Geopolymers can have similar mechanical properties and a lower carbon footprint. However, geopolymer production is not as homogeneous as cement because it is produced by synthesizing alkali solutions with different aluminosilicate precursors. This study assessed the feasibility of using conventional (fly ash, blast furnace slag, and metakaolin) and alternative precursors (steel slag, mine tailings, glass waste, sewage sludge ashes, and municipal solid waste incineration bottom ashes (MSWI BA)) in geopolymer mixes for different European regions (Belgium and Finland) from a sustainability perspective, using environmental, economic, and resource availability indicators as the criteria. A multi-objective optimization technique was applied to identify optimal precursors for geopolymer mixes using two scenarios: (1) considering both conventional and alternative precursors; (2) only considering alternative precursors. The results from the first scenario show that one of the most optimal precursor combinations for the geopolymer mix is 50% fly ash, 25% MSWI BA, and 25% sewage sludge ash for Belgium. For Finland, it is 19% fly ash, 27% mine tailings, and 45% MSWI BA. For the second scenario, one of the most optimal precursor combinations for Belgium is 87% MSWI BA and 13% steel slag. For Finland, it is 25% mine tailings and 75% MSWI BA. Subsequently, linear regression analysis was applied to predict the compressive strength of the identified optimal mixes, and the results for Belgium and Finland were between 31–55 MPa and 31–50 MPa for the first scenario and between 50–59 MPa and 50–55 Mpa for the second scenario, respectively.","PeriodicalId":36729,"journal":{"name":"Recycling","volume":" ","pages":""},"PeriodicalIF":4.3,"publicationDate":"2023-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47135481","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
京公网安备 11010802042870号
京ICP备2023020795号-1
扫码关注我们
求助内容：
应助结果提醒方式：